CN109879672A - A kind of preparation method for exempting from water cooling deflector - Google Patents
A kind of preparation method for exempting from water cooling deflector Download PDFInfo
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- CN109879672A CN109879672A CN201910293953.4A CN201910293953A CN109879672A CN 109879672 A CN109879672 A CN 109879672A CN 201910293953 A CN201910293953 A CN 201910293953A CN 109879672 A CN109879672 A CN 109879672A
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- cyclosilane
- silicon carbide
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Abstract
The invention discloses a kind of preparation methods for exempting from water cooling deflector, the following steps are included: being to puncture fiber to carry out the obtained silicon carbide precast body of Z-direction solid puncture to silicon carbide layer laying up with carbon fiber, micro- carbon interface is prepared in precast body surface by chemical vapor deposition using methane as cracking gas again, silicon carbide interface layer is prepared using middle-molecular-weihydroxyethyl cyclosilane and hydrogen as carrier gas outside micro- carbon boundary layer again, finally with polymer impregnation pyrolysis, dipping solution early period is made using higher molecular weight cyclosilane, intercycle maceration extract is made with the Polycarbosilane of different ratio and nanometer beta -silicon carbide powder mixed solution again, sealing of hole is finally carried out with low molecular weight cyclosilane again.Compared with the prior art, technical solution of the present invention has innovatively used cyclosilane to prepare second contact surface, and maceration extract is made using cyclosilane, Polycarbosilane and nanometer beta -silicon carbide powder different ratio solution, it can effectively improve composite density, shorten the production cycle, reduce production cost.
Description
Technical field
The present invention relates to a kind of preparation method for exempting from water cooling deflector more particularly to a kind of silicon carbide fiber reinforced silicon carbides
Ceramic base deflector and preparation method thereof, belongs to technology field of ceramic matrix composite material.
Background technique
Silicon carbide fiber reinforced silicon carbide ceramic matric composite has low-density, wear-resistant, corrosion-resistant, high temperature resistant etc. excellent
Point is the important support material of the fields lightweight development trend such as aerospace, precision instrument, communications and transportation, environmental protection, Er Qieqi
The molding characteristic of easy processing has important role to preparation SiCf/SiC composite material.
According to being consulted reference materials, deflector mostly uses special steel material as heat-resisting material at present, and deflector can block warship
The wake flame discharged when carrier aircraft is taken off, wake flame, which is guided into two sides and top, prevents deck of burning.In the behind of deflector, have more it is huge
Big copper pipe, a large amount of seawater circulate herein, to reduce the temperature of deflector itself.But in this way, on the one hand increasing
Whole warship weight, on the other hand reduces efficiency of taking off, and therefore, seeks a kind of anti-oxidant, high temperature resistant and exempts from water cooling deflector to increasing
Adding efficiency of taking off to improve carrier-borne aircraft survival ability and striking capabilities has the function of not replacing.
Summary of the invention
To meet the needs that carrier-borne aircraft quickly goes up to the air, the purpose of the present invention is intended to provide a kind of silicon carbide fibre enhancing carbonization
The preparation method of silicon based composite material utilizes carbofrax material low-density, wear-resistant, corrosion-resistant, low thermal conductivity, high temperature resistant etc.
Water cooling is exempted from feature, realization, shortens stand-by time of taking off.
In order to solve the above technical problem, the present invention provides a kind of preparation method for exempting from water cooling deflector, feature
It is, comprising the following steps:
(1) precast body is weaved: three generations's silicon carbide fibre is used, by two dimension weaving at silicon carbide layer laying up, with carbon after stacking
Fiber is to puncture fiber to carry out the puncture of Z-direction solid;
(2) prepared by boundary layer: first being cracked using carbon-source gas and prepares micro- carbon interface in precast body surface, then passes through average mark
Son amount range is that 300~350 middle-molecular-weihydroxyethyl cyclosilane and hydrogen mixed carrier gas cracking prepare micrometer silicon carbide silicon interface;
(3) compound: precast body is combined into progress ceramics by chemical vapor infiltration technique and polymer impregnation pyrolysis technique
Base is compound, makees 3 times dipping solution using the cyclosilane that average molecular weight range is 350~500 higher molecular weight, then with not
Polycarbosilane and nanometer beta -silicon carbide powder mixed solution with proportion make intercycle maceration extract, heat up after dipping, drying every time
To 1000 DEG C~1300 DEG C of reaction-sintered temperature, deposition pressure is 5MPa~10MPa, frequency of depositing 10~20 times;
(4) sealing of hole: use chemical vapor deposition process, with average molecular weight range be≤300 low molecular weight cyclosilane and
Hydrogen mixed carrier gas carries out sealing of hole;
(5) it connects: screw thread process being carried out using diamond cutter, then will directly be carried out with ceramics bolt between different units
Connection, ceramic bolt is one of short fiber reinforced or long fiber reinforcement compound material bolt.
As prepared by the above method exempts from water cooling deflector, tensile strength 320MPa~360MPa, bending strength 520MPa
~560MPa, fracture toughness is in 20MPa.m1/2~25MPa.m1/2, 80 W/mK of thermal coefficient~85W/mK.
For the present invention from the point of view of deflector combination process, preferably using average molecular weight range is 350~500 higher molecular weight
Cyclosilane progress is 3 times compound, and cracking gained carborundum powder is micron order in this way, is conducive to be diffused to the inside of prefabricated component.
Beneficial effects of the present invention are simply described below:
(1) in composite material preparation process, using low molecular weight cyclosilane as deposition aid, compared with methylchlorosilane,
Acidic components content in tail gas is reduced, it is relatively friendly to environment;
(2) deflector prepared using the continuous carbofrax fibre toughening of low thermal conductivity, density is only former high temperature alloy
1/3~1/4, exempt from water cooling, high temperature resistant and cooling efficiency are 3~5 times of high temperature alloy, and material loss of weight is this means that identical matter
Amount, the warship body quantity that can carry arms increase;
(3) SiCf/ SiC ceramic matrix composite material thermal coefficient is low, once leaving fire source, material temperature is reduced rapidly, this is conducive to improve
Efficiency of taking off and carrier-borne aircraft survival ability.
Specific embodiment
Below in conjunction with embodiment, the specific embodiment that the present invention will be described in detail.
Embodiment
A kind of preparation method for exempting from water cooling deflector, comprising the following steps:
Step 1: precast body weaving is closed by two dimension weaving at cloth according to load-carrying ratio-dependent using three generations's silicon carbide fibre
Suitable stacking quantity, is prepared silicon carbide layer laying up after being laminated, and is to puncture fiber to carry out the puncture of Z-direction solid with carbon fiber,
Precast body is prepared;
Step 3: boundary layer preparation prepares micro- carbon interface in precast body surface by chemical vapor deposition using methane as cracking gas,
Methane flow is 5L/min~10L/min, and depositing temperature is 1000 DEG C~1100 DEG C, and sedimentation time is 60min~90min;?
Carbon boundary layer outer using average molecular weight range is that 300~350 middle-molecular-weihydroxyethyl cyclosilane and hydrogen as carrier gas prepare silicon carbide circle
Surface layer, middle-molecular-weihydroxyethyl cyclosilane flow are 10mL/min~15mL/min, and depositing temperature is 1050 DEG C~1200 DEG C, sedimentation time
For 60 min~90min;
Step 4: it is compound, precast body is combined and made pottery by chemical vapor infiltration technique and polymer impregnation pyrolysis technique
Porcelain base is compound, maceration extract used be average molecular weight range be 350~500 the cyclosilane of higher molecular weight, Polycarbosilane and
Nanometer beta -silicon carbide powder mixed solution, 1000 DEG C~1300 DEG C of reaction-sintered temperature, deposition pressure is 5MPa~10MPa, deposition
Number 10~20 times;
Step 5: surface-sealing is≤300 low molecular weight with average molecular weight range using chemical vapor deposition process
Cyclosilane and hydrogen mixed carrier gas carry out sealing of hole, carrier gas flux 5mL/min~10mL/min, and depositing temperature is 1050 DEG C~1200
DEG C, the sealing of hole time is 100min~120min;
Step 6: connection, each bias current plate unit can carry out size design according to design object, when needing to splice, using Buddha's warrior attendant
Stone cutter carries out screw thread process, is bolted, and junction applies high-temperature agglomerant, and bolt used is ceramic bolt, can be powder
Last metallurgy preparation with the one of which in short fiber reinforced or long fiber reinforcement compound material bolt.
Above-described embodiment is intended to be easy to understand the trend of preparation method of the present invention properties of product on technical arrangement plan.With
So that those skilled in the art is understood the innovation essence for grasping technical solution of the present invention, is not only above mentioned in function or properties of product
The embodiment limited out.So in addition to the implementation, the present invention can also have other polynary embodiments.All use is equal
The technical solution that replacement or equivalent transformation are formed, falls within the scope of protection required by the present invention.
Claims (7)
1. a kind of preparation method for exempting from water cooling deflector, which comprises the following steps:
(1) precast body is weaved: three generations's silicon carbide fibre is used, by two dimension weaving at silicon carbide layer laying up, with carbon fiber after stacking
Dimension carries out the puncture of Z-direction solid to puncture fiber, and precast body is prepared;
(2) prepared by boundary layer: first preparing micro- carbon interface in precast body surface using carbon-source gas cracking, then passes through middle-molecular-weihydroxyethyl ring
Silane and hydrogen mixed carrier gas cracking prepare micrometer silicon carbide silicon interface;
(3) compound: precast body progress ceramic base is compound, 3 times dipping solution is made using higher molecular weight cyclosilane, then with not
Polycarbosilane and nanometer beta -silicon carbide powder mixed solution with proportion make intercycle maceration extract, heat up after dipping, drying every time
To 1000 DEG C~1300 DEG C progress ceramics;
(4) sealing of hole: using chemical vapor deposition process, carries out sealing of hole with low molecular weight cyclosilane and hydrogen mixed carrier gas;
(5) it connects: screw thread process being carried out using diamond cutter, then will directly be connected with ceramics bolt between different units
It connects.
2. a kind of preparation method for exempting from water cooling deflector as described in claim 1, which is characterized in that employed in step (2)
Carbon-source gas be methane.
3. a kind of preparation method for exempting from water cooling deflector as described in claim 1, which is characterized in that described in step (2)
The average molecular weight range of middle-molecular-weihydroxyethyl cyclosilane is 300~350.
4. a kind of preparation method for exempting from water cooling deflector as described in claim 1, which is characterized in that step (3) ceramics chemical industry
Skill is 1000 DEG C~1300 DEG C of reaction-sintered temperature, pressure be 5MPa~10MPa, frequency of depositing 10~20 times.
5. a kind of preparation method for exempting from water cooling deflector as described in claim 1, which is characterized in that compared with high score in step (3)
The average molecular weight range of son amount cyclosilane is 350~500.
6. a kind of preparation method for exempting from water cooling deflector as described in claim 1, which is characterized in that low molecule in step (4)
The average molecular weight range for measuring cyclosilane is≤300.
7. a kind of preparation method for exempting from water cooling deflector as described in claim 1, which is characterized in that described in step (5)
Bolt is ceramic bolt, is the one of which in short fiber reinforced or long fiber reinforcement compound material bolt.
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN112661526A (en) * | 2021-01-27 | 2021-04-16 | 巩义市泛锐熠辉复合材料有限公司 | Preparation method of heat-resistant plate for flow deflector |
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CN103387405A (en) * | 2013-07-10 | 2013-11-13 | 航天材料及工艺研究所 | Preparation method of silicon carbide and silicon carbide composite material member |
CN106064951A (en) * | 2016-06-08 | 2016-11-02 | 中国人民解放军国防科学技术大学 | C/C SiC ceramic matrix composite material and its preparation method and application |
CN109280395A (en) * | 2017-07-19 | 2019-01-29 | 北京恒创增材制造技术研究院有限公司 | A kind of product and preparation method thereof of photocurable quick shaping process preparation |
CN110003847A (en) * | 2019-04-12 | 2019-07-12 | 苏州赛力菲陶纤有限公司 | A kind of self-healing high-temperature agglomerant and preparation method thereof |
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2019
- 2019-04-12 CN CN201910293953.4A patent/CN109879672A/en active Pending
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
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CN103387405A (en) * | 2013-07-10 | 2013-11-13 | 航天材料及工艺研究所 | Preparation method of silicon carbide and silicon carbide composite material member |
CN106064951A (en) * | 2016-06-08 | 2016-11-02 | 中国人民解放军国防科学技术大学 | C/C SiC ceramic matrix composite material and its preparation method and application |
CN109280395A (en) * | 2017-07-19 | 2019-01-29 | 北京恒创增材制造技术研究院有限公司 | A kind of product and preparation method thereof of photocurable quick shaping process preparation |
CN110003847A (en) * | 2019-04-12 | 2019-07-12 | 苏州赛力菲陶纤有限公司 | A kind of self-healing high-temperature agglomerant and preparation method thereof |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN112661526A (en) * | 2021-01-27 | 2021-04-16 | 巩义市泛锐熠辉复合材料有限公司 | Preparation method of heat-resistant plate for flow deflector |
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