CN109879050B - Cutter blanking device - Google Patents

Cutter blanking device Download PDF

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Publication number
CN109879050B
CN109879050B CN201910248400.7A CN201910248400A CN109879050B CN 109879050 B CN109879050 B CN 109879050B CN 201910248400 A CN201910248400 A CN 201910248400A CN 109879050 B CN109879050 B CN 109879050B
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China
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cylinder
divider
turntable
limit sensor
blanking
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CN201910248400.7A
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CN109879050A (en
Inventor
项亚南
曹菁
殷翔
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Jiangsu Vocational College of Information Technology
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Jiangsu Vocational College of Information Technology
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Abstract

The invention provides a divider blanking device which comprises a base, a feeding device, a blanking device and a controller, wherein the feeding device and the blanking device are both arranged on the base, the feeding device comprises a first mounting seat, a servo motor, a divider, a rotary table, a material carrying station uniformly arranged on the rotary table and a material sensor for detecting whether materials exist on the material carrying station, the blanking device comprises a left cylinder, a right cylinder, an upper cylinder, a lower cylinder, an adsorption device for absorbing the materials on the material carrying station, a second mounting seat and a blanking slideway, the material sensor is connected with the input end of the controller, the servo motor and the adsorption device are both connected with the output end of the controller, and the left cylinder, the right cylinder and the upper cylinder are both connected with the output end of the controller through electromagnetic valves. The cutter blanking device replaces manual blanking with machinery, not only saves labor and time, but also can greatly improve production efficiency.

Description

Cutter blanking device
Technical Field
The invention relates to a blanking device, in particular to a divider blanking device.
Background
When the processed workpieces are fed, the workpieces need to be separated one by one, if the manual feeding method is continuously adopted for sorting one by one, the time and the labor are wasted, the production efficiency is very low, and the labor cost and the time cost are also very high.
Disclosure of Invention
In order to solve the problems of manual material distribution, time consumption and labor consumption in the background art, the invention provides a cutter blanking device.
In order to solve the technical problems, the technical scheme adopted by the invention is as follows:
the divider blanking device comprises a base, a feeding device, a blanking device and a controller, wherein the feeding device and the blanking device are both arranged on the base,
the feeding device comprises a first mounting seat, a servo motor, a divider, a turntable, material loading stations uniformly arranged on the turntable and a material sensor for detecting whether materials exist on the material loading stations, wherein the first mounting seat is fixedly arranged on a base, the servo motor and the divider are positioned below the turntable, the servo motor is fixedly arranged on the first mounting seat, a power input shaft of the divider is connected with an output shaft of the motor, a power output shaft of the divider is connected with the turntable, a first through hole is formed in the turntable, a second through hole corresponding to the first through hole is formed in the material loading stations, the material sensor is fixedly connected with the divider, the second through hole on each material loading station and the first through hole corresponding to the second through hole can be positioned on the same vertical line with the material sensor along with the rotation of the turntable,
the blanking device comprises a left cylinder, a right cylinder, an up cylinder, a down cylinder, an adsorption device for absorbing materials on a material loading station, a second mounting seat and a blanking slideway, wherein the left cylinder, the right cylinder, the up cylinder, the down cylinder and the adsorption device are positioned above the turntable, the left cylinder and the right cylinder are transversely arranged and fixed on the base through a bracket, the up cylinder and the down cylinder are vertically arranged and fixedly connected on the left cylinder and the right cylinder so as to realize left and right movement through the left cylinder and the right cylinder, the adsorption device is fixedly connected with the free end part of a piston rod of the up cylinder and the down cylinder, the second mounting seat is vertically arranged and the bottom of the second mounting seat is fixedly connected on the base, one end of the blanking slideway is fixedly connected at the upper end part of the second mounting seat and positioned below the left cylinder and the right cylinder, the adsorption device can reach the upper part of the blanking slideway along with the movement of a telescopic rod of the left cylinder and the right cylinder,
the material sensor is connected with the input end of the controller, the servo motor and the adsorption device are connected with the output end of the controller, and the left cylinder, the right cylinder, the upper cylinder and the lower cylinder are connected with the output end of the controller through electromagnetic valves.
By adopting the divider blanking device with the structure, the material loading station is loaded, the material loading sensor detects the material loading on the material loading station, a material loading signal is transmitted to the controller, the controller starts the servo motor, the servo motor drives the divider to act, and the divider drives the turntable to intermittently rotate. The controller controls the piston rods of the upper cylinder and the lower cylinder to move downwards until the lower limit sensor obtains a signal and transmits the signal to the controller, the controller controls the adsorption device to absorb the material on the material loading station, the piston rods of the upper cylinder and the lower cylinder move upwards until the upper limit sensor obtains the signal, the upper limit sensor transmits the signal to the controller, the controller controls the piston rods of the left cylinder and the right cylinder to move leftwards until the left limit sensor obtains the signal, the left limit sensor transmits the signal to the controller, the controller controls the adsorption device to loosen the material, and the material enters the discharging slideway.
Further, four carrying stations are arranged on the turntable, the four carrying stations are uniformly distributed on the turntable along the rotating direction of the turntable, and along with the rotation of the turntable, the second through holes on each carrying station and the first through holes correspondingly arranged on the carrying stations can be positioned on the same vertical line with the material sensors. The four material carrying stations are arranged on the turntable, the efficiency is improved, the quantity and the interval are reasonable, and the second through holes on the material carrying stations and the first through holes correspondingly arranged on the second through holes are all on the same vertical line with the material carrying sensors, so that the material carrying sensors can detect whether materials exist on the material carrying stations.
Further, the material carrying station comprises a carrying seat which is fixedly arranged on the turntable, the second through hole is arranged on the carrying seat,
the carrying seat is provided with a material clamping groove for clamping materials, and the second through hole is communicated with the material clamping groove. The second through hole is opposite to the first through hole, and the second through hole is communicated with the material clamping groove, so that after the material is placed in the material clamping groove, the material sensor can detect that the material is arranged on the material carrying station.
Further, the number of the adsorption devices is two. The two adsorption devices are arranged, so that the operation of sucking materials is more stable.
Further, the adsorption device comprises a vacuum generator and a sucker, wherein the vacuum generator is fixedly connected with the free end part of a piston rod of the upper cylinder and the lower cylinder, and the sucker is connected with the vacuum generator.
Further, upper limit sensor is provided with to the upper end of upper and lower cylinder, and the lower extreme of upper and lower cylinder is provided with the lower limit sensor, and the left end of controlling the cylinder is provided with the left limit sensor, and the right-hand member of controlling the cylinder is provided with the right limit sensor, and upper limit sensor, lower limit sensor, left limit sensor and right limit sensor all are connected with the input of controller.
Further, the blanking slideway is obliquely arranged. The material slide way is obliquely arranged to facilitate the material to slide down.
Further, the upper limit sensor, the lower limit sensor, the left limit sensor and the right limit sensor are all magnetic switches.
Further, the material sensor is an optical fiber sensor.
Further, the controller is a PLC.
Compared with the prior art, the divider blanking device has the beneficial effects that the mechanical blanking is replaced by manual blanking, so that the labor and time are saved, and the production efficiency is greatly improved.
Drawings
Fig. 1 is a perspective view of a separator blanking device according to an embodiment of the present invention.
Fig. 2 is a perspective view of another view angle of the divider blanking device according to the embodiment of the present invention.
Fig. 3 is a front view of a cutter blanking device provided in an embodiment of the present invention.
Fig. 4 is a top view of a cutter blanking device provided in an embodiment of the present invention.
Fig. 5 is a schematic circuit diagram of a separator blanking device according to an embodiment of the present invention.
Detailed Description
For a better understanding of the present invention, the following examples are further illustrated, but are not limited to the following examples.
As shown in fig. 1-4, the cutter blanking device provided by the embodiment of the invention comprises a base 1, a feeding device 2, a blanking device 3 and a controller, wherein the feeding device 2 and the blanking device 3 are both arranged on the base 1.
The feeding device 2 comprises a first mounting seat 21, a servo motor 22, a divider 23, a rotary table 24, a material carrying station 25 uniformly arranged on the rotary table and a material carrying sensor 26 for detecting whether materials exist on the material carrying station 25, wherein the first mounting seat 21 is fixedly arranged on the base 1, the first mounting seat 21 is an L-shaped plate, a reinforcing rib plate 211 is fixedly connected to the L-shaped plate so as to increase strength, the servo motor 22 and the divider 23 are both positioned below the rotary table 24, the servo motor 22 is fixedly arranged on the first mounting seat 21, a power input shaft of the divider 23 is connected with an output shaft of the servo motor 22, a power output shaft of the divider 23 is connected with the rotary table 24, the servo motor 22 is used for driving the rotary table 26 to rotate according to the angle set by the divider 23, a first through hole is formed in the rotary table 24, a second through hole 251 corresponding to the first through hole is formed in the material carrying station 25, the material carrying sensor 26 is fixedly connected with the divider 23 and positioned below the rotary table, and along with the rotation of the rotary table, the second through hole 251 on each material carrying station 25 and the first through hole 251 corresponding to the first through hole 251 can be positioned on the same line as the vertical sensor 26 so that whether the materials can be detected on the rotary table 25. In detail, in this embodiment, a fixing bracket 231 is fixedly disposed on the divider 23, and the material sensor 26 is fixedly disposed on the fixing bracket 231 to achieve a fixed connection between the material sensor 26 and the divider 23. In this embodiment, the material sensor 26 is an optical fiber sensor, and the model is Rosadar RS410-M.
In this embodiment, the number of carrying stations 25 on the turntable 24 is four, the four carrying stations 25 are uniformly distributed on the turntable 24 along the rotation direction of the turntable 24, the number of carrying stations 25 can be increased or decreased according to specific needs, and along with the rotation of the turntable, the second through holes 251 on each carrying station 25 and the first through holes correspondingly arranged can be on the same vertical line with the material sensors 26. The material loading station 25 comprises a carrier 252, the carrier 251 is fixedly arranged on the turntable 24, the second through hole 251 is arranged on the carrier 251, the carrier 251 is provided with a material clamping groove 2511 for clamping materials, and the second through hole 251 is communicated with the material clamping groove 2511. In detail, in the present embodiment, the carrier 251 is fixed on the turntable by bolts, the number of the first through holes is four, and each first through hole is disposed corresponding to one second through hole 251. The shape of the material clamping groove 2511 for clamping the material can be processed according to the shape of the material.
The material-carrying sensor 26 is fixed, along with the rotation of the turntable 24, a second through hole 251 on the material-carrying station 25 on the turntable 24 and a first through hole corresponding to the second through hole 251 on the turntable 24 are located on the same vertical line with the material-carrying sensor 26, the second through hole 251 is communicated with a material clamping groove 2511 on the material-carrying station 25, if a material is placed in the material clamping groove 2511 at this time, the material covers the second through hole 251 on the material-carrying station 25, the material-carrying sensor 26 sends a material-carrying signal to the controller, and the controller starts the servo motor.
The discharging device provided in this embodiment can send the material into the material clamping groove 2511 on the material loading station 25 through an external feeding device such as a vibration disc. The position right above the material sensor 26 is set as a material loading position, and the vibration disc continuously places materials on the material loading station 25 at the material loading position. When the vibration disk starts to work, the vibration disk feeds materials into the material loading station 25 at the material loading position, at the moment, the material loading sensor 26 detects that materials exist on the material loading station 25, a material existence signal is transmitted to the controller, the controller starts the servo motor 22, the servo motor 22 drives the divider 23, the divider drives the rotary table 24 to rotate by 90 degrees, at the moment, the next material loading station rotates to the material loading position, the vibration disk conveys the materials, the material existence sensor 26 detects that materials exist, the material existence signal is transmitted to the controller, the controller starts the servo motor 22, and the circulation is performed, so that the vibration disk continuously places the materials into the material loading station 25.
The blanking device 3 comprises a left cylinder 31, a right cylinder 32, an upper cylinder 32, a lower cylinder 32, an adsorption device 33 for absorbing materials on the material loading station 25, a second mounting seat 34 and a blanking slideway 35, wherein the left cylinder 31, the right cylinder 31, the upper cylinder 32 and the lower cylinder 33 are positioned above the turntable 24, the left cylinder 31 and the right cylinder 31 are transversely arranged and fixed on the base 1 through a bracket 36, the upper cylinder 32 and the lower cylinder 32 are vertically arranged and fixedly connected on the left cylinder 31 so as to realize left-right movement through the left cylinder 31, and the adsorption device 33 is fixedly connected with the free end part of a piston rod of the upper cylinder 32 so as to move along with the extension and contraction of the piston rod of the upper cylinder and the lower cylinder.
In detail, the bracket 36 in this embodiment includes two vertically disposed mounting rods 361 and two mounting plates 362 fixedly disposed on the base 1 by bolts, the bottom of each mounting rod 361 is fixedly disposed on one mounting plate 362, the left and right cylinders 31 are fixedly connected at the upper ends of the two mounting rods 361 to realize that the left and right cylinders 31 are fixed on the base 1 by the bracket 36, and the two mounting rods 361 are provided to enhance the connection stability of the left and right cylinders 31. In this embodiment, a first mounting plate 37 is fixedly connected to the left and right cylinders 31, the first mounting plate 37 is vertically arranged, and the upper and lower cylinders 32 are fixedly connected to the first mounting plate 37 so as to realize that the upper and lower cylinders 32 are fixedly connected to the left and right cylinders 31. The free end of the piston rod of the upper and lower air cylinders 32 is downward, a second mounting plate 38 is fixedly connected to the free end of the piston rod of the upper and lower air cylinders 32, the second mounting plate 38 is horizontally arranged, the adsorption device 33 is fixedly arranged on the second mounting plate 38 to realize the fixed connection between the adsorption device 33 and the free end of the piston rod of the upper and lower air cylinders 32, and the adsorption device is located above the turntable.
In this embodiment, there are two adsorption devices 33 to make the adsorption operation more stable. The suction device 33 includes a vacuum generator 331 and a suction cup 332, the vacuum generator 331 is fixedly connected with a free end portion of a piston rod of the up-down cylinder 32, and the suction cup 332 is connected with the vacuum generator 331. In detail, the vacuum generator 331 is fixedly connected to the second mounting plate 38 in this embodiment.
In this embodiment, an upper limit sensor is disposed at the upper end of the upper and lower cylinders 32, a lower limit sensor is disposed at the lower end of the upper and lower cylinders 32, a left limit sensor is disposed at the left end of the left and right cylinders 31, a right limit sensor is disposed at the right end of the left and right cylinders 31, the upper limit sensor, the lower limit sensor, the left limit sensor and the right limit sensor are all connected with the input end of the controller, and the specific circuit connection is as shown in fig. 5, wherein the upper limit sensor, the lower limit sensor, the left limit sensor and the right limit sensor are all magnetic switches, and the model adopted in this embodiment is Adke magnetic switches CS1-G.
The material sensor 26 is connected with the input end of the controller, the servo motor 22 and the adsorption device 33 are connected with the output end of the controller, the left and right air cylinders 31 and the upper and lower air cylinders 32 are connected with the output end of the controller through electromagnetic valves, the controller is a PLC in the embodiment, the model is FX3U-16MT, and specific circuit connection is shown in FIG. 5.
The second mount pad 34 is vertical to be set up and the bottom fixed connection of second mount pad 34 is on base 1, and the one end fixed connection of unloading slide 35 is in the upper end department of second mount pad 34 and is located left and right cylinder 31 below, and adsorption equipment 33 can reach unloading slide 35 top in order to place the material into unloading slide 35 along with the removal of left and right cylinder 31 telescopic link.
In detail, in this embodiment, the second mounting seat 34 is an L-shaped plate, the second mounting seat 34 is vertically arranged, the bottom of the second mounting seat 34 is fixedly connected to the base 1, one end of the discharging slide 35 is fixedly connected to the upper end of the second mounting seat 34, the connection between the discharging slide 35 and the second mounting seat 34 is slightly higher than the turntable 24 to conveniently receive materials, and the other end of the discharging slide 35 is obliquely arranged downwards to facilitate the sliding of the materials.
The blanking device is set to be a left limit position of a left cylinder and a right cylinder when a left limit sensor obtains signals, a right limit position of the left cylinder and the right cylinder when a right limit sensor obtains signals, an upper limit position of an upper cylinder and a lower cylinder when an upper limit sensor obtains signals, and a lower limit position of the upper cylinder and the lower cylinder when a lower limit sensor obtains signals. When the left cylinder 31 and the right cylinder reach the left limit position of the left cylinder and the right cylinder, the adsorption device is positioned right above a certain material loading station 25, the piston rods of the upper cylinder 32 and the lower cylinder extend downwards, and after reaching the lower limit position of the upper cylinder and the lower cylinder, the piston rods of the upper cylinder and the lower cylinder retract after the sucking disc on the vacuum generator sucks the materials on the material loading station.
When the automatic feeding device is used, an external feeding device such as a vibration disc sends materials to the material carrying station 25 at the material carrying position, the material carrying sensor 26 detects that the material carrying station 25 is provided with the materials, the material carrying sensor transmits a material carrying signal to the controller, the controller starts the servo motor, the divider drives the rotary table to rotate the next material carrying station 25 to the material carrying position for material carrying, and the material carrying station on the rotary table sequentially and circularly rotates to the material carrying position for material carrying. The controller controls the piston rod of the up-down cylinder 32 to move downwards so as to drive the adsorption device 33 to move downwards, when reaching the lower limit position of the up-down cylinder, the controller controls the vacuum generator to suck materials through the sucker 332, the controller controls the piston rod of the up-down cylinder 32 to move upwards, when reaching the upper limit position of the up-down cylinder, the controller controls the piston rod of the left-right cylinder to move leftwards, when reaching the left limit position of the left-right cylinder, the discharging slideway is positioned below the sucker, the controller controls the vacuum generator to put down the sucked materials, and the materials enter the discharging slideway. The controller controls the piston rods of the left cylinder and the right cylinder to move rightwards to reach the right limit positions of the left cylinder and the right cylinder.
The invention is not related in part to the same or implemented in part by the prior art.
The foregoing is merely a preferred embodiment of the present invention and is not intended to limit the present invention in any way. Various equivalent changes and modifications can be made by those skilled in the art based on the above embodiments, and all equivalent changes and modifications made within the scope of the claims shall fall within the scope of the present invention.

Claims (8)

1. A decollator unloader which characterized in that: comprises a base (1), a feeding device (2), a discharging device (3) and a controller, wherein the feeding device (2) and the discharging device (3) are arranged on the base (1),
the feeding device (2) comprises a first mounting seat (21), a servo motor (22), a divider (23), a turntable (24), a loading station (25) uniformly arranged on the turntable and a material sensor (26) for detecting whether materials exist on the loading station (25), wherein the first mounting seat (21) is fixedly arranged on the base (1), the servo motor (22) and the divider (23) are both positioned below the turntable (24), the servo motor (22) is fixedly arranged on the first mounting seat (21), a power input shaft of the divider (23) is connected with an output shaft of the servo motor (22), a power output shaft of the divider (23) is connected with the turntable (24), a first through hole is formed in the turntable (24), a second through hole (251) corresponding to the first through hole is formed in the loading station (25), the material sensor (26) is fixedly connected with the divider (23), the second through hole (251) on each loading station (25) and the first through hole (251) corresponding to the second through hole (251) can be positioned on the same vertical through hole (26) along with the rotation of the turntable,
the blanking device (3) comprises a left cylinder (31), a right cylinder (32), an up-down cylinder (32), an adsorption device (33) for absorbing materials on a material loading station (25), a second mounting seat (34) and a blanking slideway (35), wherein the left cylinder (31), the right cylinder (31), the up-down cylinder (32) and the adsorption device (33) are positioned above the turntable (24), the left cylinder (31) and the right cylinder (31) are transversely arranged and fixed on the base (1) through a bracket (36), the up-down cylinder (32) is vertically arranged and fixedly connected on the left cylinder (31) so as to realize left-right movement through the left cylinder (31), the adsorption device (33) is fixedly connected with the free end part of a piston rod of the up-down cylinder (32), the second mounting seat (34) is vertically arranged, the bottom of the second mounting seat (34) is fixedly connected on the base (1), one end of the blanking slideway (35) is fixedly connected with the upper end part of the second mounting seat (34) and positioned below the left cylinder (31), the adsorption device (33) can reach the upper part of the blanking slideway (35) along with the movement of a rod of the left cylinder (31),
the material sensor (26) is connected with the input end of the controller, the servo motor (22) and the adsorption device (33) are connected with the output end of the controller, and the left cylinder (31) and the right cylinder (32) are connected with the output end of the controller through electromagnetic valves;
the number of the adsorption devices (33) is two;
the blanking slideway (35) is arranged obliquely downwards.
2. The divider blanking device of claim 1, wherein: four carrying stations (25) on the turntable (24) are arranged, and the four carrying stations (25) are uniformly distributed on the turntable (24) along the rotating direction of the turntable (24).
3. The divider blanking device according to any of claims 1-2, characterized in that: the material carrying station (25) comprises a carrying seat (252), the carrying seat (252) is fixedly arranged on the rotary table (24), the second through hole (251) is arranged on the carrying seat (252),
the carrying seat (252) is provided with a material clamping groove (2511) for clamping materials, and the second through hole (251) is communicated with the material clamping groove (2511).
4. The divider blanking device of claim 1, wherein: the adsorption device (33) comprises a vacuum generator (331) and a sucker (332), the vacuum generator (331) is fixedly connected with the free end part of a piston rod of the upper and lower air cylinders (32), and the sucker (332) is connected with the vacuum generator (331).
5. The divider blanking device of claim 1, wherein: the upper end of upper and lower cylinder (32) is provided with upper limit sensor, and the lower extreme of upper and lower cylinder (32) is provided with lower limit sensor, and the left end of controlling cylinder (31) is provided with left limit sensor, and the right-hand member of controlling cylinder (31) is provided with right limit sensor, and upper limit sensor, lower limit sensor, left limit sensor and right limit sensor all are connected with the input of controller.
6. The divider blanking device of claim 5, wherein: the upper limit sensor, the lower limit sensor, the left limit sensor and the right limit sensor are all magnetic switches.
7. The divider blanking device of claim 1, wherein: the material sensor (26) is an optical fiber sensor.
8. The divider blanking device of claim 1, wherein: the controller is a PLC.
CN201910248400.7A 2019-03-29 2019-03-29 Cutter blanking device Active CN109879050B (en)

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Application Number Priority Date Filing Date Title
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Application Number Priority Date Filing Date Title
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CN109879050B true CN109879050B (en) 2024-04-02

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Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110465499A (en) * 2019-07-24 2019-11-19 江苏信息职业技术学院 A kind of Novel workpiece size measuring sorter
CN110562740B (en) * 2019-10-10 2024-06-25 苏州铁近机电科技股份有限公司 Bearing shield loading attachment

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US5048696A (en) * 1990-08-31 1991-09-17 Don Evans & Associates, Inc. Conveyed item divider/sorter
JPH11214893A (en) * 1998-01-27 1999-08-06 Koganei Corp Suction transferring device for electronic component
KR100780095B1 (en) * 2006-12-30 2007-11-30 (주)세스텍 Intelligent handler of lcd panel transfer loader
CN202025052U (en) * 2011-02-14 2011-11-02 无锡先导自动化设备有限公司 Alternating current capacitor engergization sorting device
CN106743619A (en) * 2016-12-30 2017-05-31 苏州达力客自动化科技有限公司 A kind of card automatic loading/unloading detent mechanism
WO2018040303A1 (en) * 2016-08-30 2018-03-08 苏州富强科技有限公司 Rotary airtightness detection device
CN210029206U (en) * 2019-03-29 2020-02-07 江苏信息职业技术学院 Novel decollator unloading device

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5048696A (en) * 1990-08-31 1991-09-17 Don Evans & Associates, Inc. Conveyed item divider/sorter
JPH11214893A (en) * 1998-01-27 1999-08-06 Koganei Corp Suction transferring device for electronic component
KR100780095B1 (en) * 2006-12-30 2007-11-30 (주)세스텍 Intelligent handler of lcd panel transfer loader
CN202025052U (en) * 2011-02-14 2011-11-02 无锡先导自动化设备有限公司 Alternating current capacitor engergization sorting device
WO2018040303A1 (en) * 2016-08-30 2018-03-08 苏州富强科技有限公司 Rotary airtightness detection device
CN106743619A (en) * 2016-12-30 2017-05-31 苏州达力客自动化科技有限公司 A kind of card automatic loading/unloading detent mechanism
CN210029206U (en) * 2019-03-29 2020-02-07 江苏信息职业技术学院 Novel decollator unloading device

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