CN109878194A - A method of producing multilayer filling thermal insulation material - Google Patents
A method of producing multilayer filling thermal insulation material Download PDFInfo
- Publication number
- CN109878194A CN109878194A CN201910201378.0A CN201910201378A CN109878194A CN 109878194 A CN109878194 A CN 109878194A CN 201910201378 A CN201910201378 A CN 201910201378A CN 109878194 A CN109878194 A CN 109878194A
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- thermal insulation
- layer
- insulation material
- layers
- sewing
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B38/00—Ancillary operations in connection with laminating processes
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- Laminated Bodies (AREA)
Abstract
The invention discloses a kind of method for producing multilayer filling thermal insulation material, adjacent two layers thermal insulation material alternate cycles carry out sewing connection, and the tie point of adjacent two layers is staggered, and the place of being staggered forms filling space, and fills thermal insulation material in the space being staggered;Adjacent two layers are not connected to spaced-apart with pectination demarcation plate.The method of the present invention economizes on resources, energy saving, improves heat insulation effect.
Description
Technical field
The present invention relates to the methods of production multilayer filling thermal insulation material.
Background technique
Currently, in production practice, the greenhouse of plastic film covering is most universal, and translucent effect is good, and obturation effect is good, cost
Low, still, film general thickness only has 0.015mm to 0.08mm, it is easy to conduct heat, heat insulation effect is bad, needs at night
The materials such as covering and heat insulating cotton, and it is laid with multilayer film, it is equivalent to multilayer arch, greenhouse inner sleeve greenhouse is equivalent to, needs larger investment.
The method of existing two layers of plastic film inflation, but heat losses are caused without air in two layers of plastic film junction.
Current down jackets, using filling natural feather and the trellised method of quilting, the quilting of down jackets between two layers of cloth
Almost without natural feather at line, the loss of heat is caused, solution is to thicken or add at quilting line the side such as felt at present
Method.
Currently, eiderdown quilt and feather mattress take be no quilting vertical lining sewing technology, in the quilt cover of quilt and inner
Sew on the cloth stood between son, grid one by one will be divided into inside quilt, can only sewn by hand, it is thicker, average one
1.5 kilograms of eiderdown quilt needs to fill the duck's down of about 160 ducks, and natural feather is less at lining.
Multilayer filling thermal insulation material can solve these problems, but hand-made efficiency is very low.
Summary of the invention
The object of the present invention is to provide a kind of methods for producing multilayer filling thermal insulation material, improve heat insulation effect, save energy
Source.
The technical scheme is that a method of multilayer filling thermal insulation material is produced, it is characterized in that adjacent two layers are protected
Adiabator alternate cycles carry out sewing connection, the tie point of adjacent two layers is staggered, and the place of being staggered forms filling space, and is being staggered
Thermal insulation material is filled in space;Adjacent two layers are not connected to spaced-apart with pectination demarcation plate.
Pectination demarcation plate includes comb teeth, is set in the bottom end of comb teeth there are two fixed screw holes.
Wherein multilayer is three layers or three layers or more.
Wherein three layers or three layers or more of thermal insulation material area equation or unequal.
The thermal insulation material wherein filled in space is air, natural feather or other thermal insulation materials.
Wherein thermal insulation material is plastics, cloth or other flaky materials.
The mode for wherein sewing connection is welding, gluing or sewing.
As shown in Figure 1, Figure 2, shown in Fig. 3, Fig. 4, Fig. 5, Fig. 6, the tie point 5 of first layer 1 and the second layer 2 and the second layer 2 and the
Three layer 3 of tie point 6 is staggered, and the place of being staggered forms filling space 4.The welded joint 12 for producing the device of multilayer filling thermal insulation material will
First layer 1 and the second layer 2 connect, and welded joint 10 connects the second layer 2 and third layer 3, and pectination demarcation plate 11 is by first layer 1 and the
It is not connected to spaced-apart for two layer 2, and is connected for the second layer with third layer and supporter is provided, pectination demarcation plate 8 is by the second layer 2 and
It is not connected to spaced-apart for three layer 3, and provides supporter for third layer 3 and the 4th layer of connection.
The thermal insulation materials such as air or natural feather are filled in space 4 as needed after each layer connection of multilayer material.
Detailed description of the invention
Fig. 1 is the relational graph after the completion of filling between trilamellar membrane.
Fig. 2 is relational graph when not filling after trilamellar membrane connects between trilamellar membrane.
Fig. 3 is the top view of Fig. 1 or Fig. 2.
Fig. 4 is the main view of the three-view diagram of device needed for manufacturing multilayer filling thermal insulation material.
Fig. 5 is two pieces of pectination partitions and the hot melting connector positional relationship up and down of device needed for manufacturing multilayer filling thermal insulation material
The top view of three-view diagram.
Fig. 6 is the left view of the three-view diagram of device needed for manufacturing multilayer filling thermal insulation material.
Fig. 7 is the structural schematic diagram for repairing the sewing machine of shoes, and workbench is rod-shaped.
Fig. 8 is the first step position of device needed for imitating the manufacture multilayer filling thermal insulation material of sewn by hand design.
Fig. 9 is the second step position of device needed for imitating the manufacture multilayer filling thermal insulation material of sewn by hand design.
Drawing reference numeral: 1-first layer, the 2-second layers, 3-third layer, 4-filling spaces, 5-first layers and the second layer
Pectination partition between tie point, the 6-second layers and third layer tie point, 7-workbench, the 8-second layers and third layer, 9-
Each layer on the table the direction of synchronizing moving, the thermal welding of the 10-hot-melt adhesive paste second layers and third layer, 11-first layers and
The hot melting connector of pectination partition, 12-hot-melt adhesive paste first layers and the second layer between the second layer, 13-multilayers fill thermal insulating material
Between the fixed screw holes of pectination partition between the edge sealing of material, 14-first layers and the second layer, 15-first layers and the second layer
Pectination partition gap, the pectination partition gap between the 16-second layers and third layer, between the 17-second layers and third layer
Pectination partition fixed screw, the rod-shaped workbench of the 18-sewing machines mend shoes, 19-sewing machine needles, 20-sewing threads,
The hand disk of the 21-sewing machines mend shoes, 22-peg or spindles.
Specific embodiment
Embodiment of the present invention is illustrated with reference to the accompanying drawing.
As shown in Figure 1, multilayer filling thermal insulation material of the present invention mainly passes through the filling interlaced complementation in space 4, realizes and protect
Warm packing material is uniformly distributed, and reaches effective heat preservation, if only first layer 1 and the second layer 2, although filling space 4 is filled out
Material is filled, but first layer 1 and 5 position of tie point of the second layer 2 are not filled, heat insulation effect will reduce.
Fig. 2 is that the multilayer of production fills structure when thermal insulation material does not fill thermal insulation material, and Fig. 3 shows each layer tie point
Staggeredly complementary relationship.
Hand-made multilayer fills thermal insulation material, mono- Walk: the tie point 5 of connection first layer 1 and the second layer 2 in a row,
Step 2: the tie point 6 between the reconnection second layer 2 and third layer 3 is in a row, mono- Walk and second step are next repeated, such as
This circulation, manufacturing speed is slow, and quilting line is hard to keep neatly, either hot-melt adhesive paste plastics, or sewing down jackets, requires to set
Producing device is counted out, to improve production efficiency and product quality.
The method for imitating sewn by hand designs process units, according to Fig. 8 and Fig. 9 sequence, is repeated in, first moves third layer away
3, it sutures the tie point 5 of first layer 1 and the second layer 2 in a row, then move first layer 1 away, sutures the company of the second layer 2 and third layer 3
Contact 6 in a row, and so on.
Figure it is seen that if all tie points of first layer 1 and the second layer 2 are all first connected completion, it can not be real
The connection of the existing second layer 2 and third layer 3, it may be assumed that when connecting the second layer 2 and third layer 3, can by first layer 1 also hot-melt adhesive paste,
Or first layer is also sewed on.
Figure it is seen that if it is sewing down jackets, when having stitched first layer 1 and the second layer 2, because first layer 1
Stop, is unable to complete the sewing of the second layer 2 and third layer 3.
The mentality of designing for making the device of multilayer packing material is: carrying out first layer 1 on one side and the second layer 2 connects, on one side
The connection of the second layer 2 and third layer 3 is carried out, all tie points of first layers 1 and the second layer 2 is not waited to carry out again after the completion of all connecting
The connection of the connection of the second layer 2 and third layer 3, the i.e. connection of first layer 1 and the second layer 2 and the second layer 2 and third layer 3, which is formed, flows
Waterline, first carries out the connection of first layer 1 and the second layer 2, then carries out the connection of the second layer 2 and third layer 3.Layers of material is along arrow
First 9 direction synchronizing moving, pectination partition 11,8 do not move.
If it is thermoplastic materials such as plastics, illustrated to make multilayer filling thermal insulation material according to Fig. 4, Fig. 5, Fig. 6 and Fig. 7
The working principle of device: synchronous advance along 9 direction of arrow is moved on the table 7 simultaneously for first layer 1, the second layer 2 and third layer 3
Dynamic, for hot-melt adhesive paste head 12 by the gap 15 of pectination partition 11 by 2 hot-melt adhesive paste of first layer 1 and the second layer, hot melting connector 10 is logical
The gap 16 of pectination partition 8 is crossed by 3 hot-melt adhesive paste of the second layer 2 and third layer, pectination partition 11, which plays, at this time prevents 1 He of first layer
The second layer 2 connects and provides the effect of support for the second layer 2 and 3 hot-melt adhesive paste of third layer.
What it is if necessary to sewing is the materials such as cloth, is illustrated to make multilayer packing material according to Fig. 4, Fig. 5, Fig. 6 and Fig. 7
The working principle of device: first layer 1, the second layer 2 and third layer 3 are synchronous on the table 7 simultaneously to advance along 9 direction of arrow,
Sewing machine sewing needle 19 replaces hot melting connector 12 to suture first layer 1 and the second layer 2 by the gap 15 of pectination partition 11, sews
Machine sewing needle 19 replaces hot melting connector 10 to suture the second layer 2 and third layer 3 by the gap 16 of pectination partition 8, at this time pectination
Partition 11 is changed to the rod-shaped workbench 18 for the sewing machine mend shoes, and the rod-shaped workbench 18 for the sewing machine mend shoes is located at first
In the space 4 that layer 1 and the second layer 2 are formed, the rod-shaped workbench 18 for the sewing machine mend shoes includes rotating shuttle for sewing machine and baseline,
The workbench of general sewing machine is formed by space 4 after can not being placed on first layer 1 and the suture of the second layer 2.
Quilting sewing machine is the sewing machine for being appropriate for the sewing of thicker material, is also suitble to sew on large area material,
Multi-head long-stitch sewing machine is suitble to the sewing of first layer 1 and the second layer 2 of the present invention, uses for the present invention.
The sewing of the second layer 2 and third layer 3, due to have passed through the sewing of first layer 1 and the second layer 2, quilting line is limited
The size of workbench, therefore, the present invention have selected the rod-shaped workbench 18 for the sewing machine mend shoes to design, the sewing machine mend shoes
As shown in fig. 7, narrow space in shoes can be goed deep into, thus the space formed after the quilting of first layer 1 and the second layer 2 can be goed deep into
In 4.
Quilter, Multi-head long-stitch sewing machine and the sewing machine mend shoes, are highly developed products, the present invention by two kinds of machines into
Combination is gone, Multi-head long-stitch sewing machine is responsible for sewing first layer 1 and the second layer 2 preceding, and the sewing machine mend shoes is responsible for second rear
The sewing of layer 2 and third layer 3.
The rod-shaped workbench 18 of sewing machine, due to the limitation of spatial position, the line amount of baseline is limited on inner rotating-shuttle core 22,
Unlike quilter can 22 baseline of automatic shuttle changing core, therefore, the present invention in, multilayer fill thermal insulation material producing device one
How much is secondary energy production, is limited to the line amount of baseline on inner rotating-shuttle core 22, the baseline of each inner rotating-shuttle core 22 is finished, needs more
Shuttle changing core 22, production accuse a paragraph, have replaced baseline in rotating shuttle, then start to produce next time.
Sewing-machine rotating shuttle, peg or spindle 22 and baseline, are the basic structure of sewing machine, do not repeat them here.
It is three layers or three layers or more that multilayer, which fills thermal insulation material, and pectination partition 8 is the 4th layer of use of connection, if it is natural feather
Clothes sewing, cloth then only use pectination partition 11 altogether only with three layers, do not need installation pectination partition 8.
Connection between each layer can be hot-melt adhesive paste, sewing, gluing knot.
Connection can be dotted connection, threadiness connection, planar connection.
It is found in manufacturing process, the area ratio innner and outer two layers of cloth of (by taking three layers are filled natural feather as an example) intermediate one layer of cloth
Area it is big when, after having filled natural feather, surface can be more more smooth, still, the disadvantage is that when non-down-filling, the cloth meeting of middle layer
There is fold.
It is found in manufacturing process, (by taking three layers of filling natural feather as an example) is if three layers of cloth area equation, the disadvantage is that making, filling out
After charging natural feather, chase is deeper at the sewing thread on surface, very smooth when advantage is non-down-filling, is suitble to roll storage, saves
Space, when making the thermal insulation material of tent or greenhouse of plastic foil, when unaerated, is small in size, convenient for storage and carries, fills
There is higher heat insulation effect after gas again.
This three layers of cloth has been made, has made down jackets and eiderdown quilt, it is only necessary to be cut, be filled to three layers of cloth
Suede, sealing and sewing.
Multilayer fill thermal insulation material, can be used for down jackets, down wadded trousers, eiderdown quilt, feather mattress, down-filled sleeping bag, down feather pillow,
The filling of door core, wall and furred ceiling heat preservation, greenhouse covering, tent material, cold fresh transport heat preservation.
In short, multilayer fills thermal insulation material, economize on resources, it is energy saving, improve heat insulation effect.
Claims (7)
1. a kind of method for producing multilayer filling thermal insulation material, it is characterized in that adjacent two layers thermal insulation material alternate cycles are sewed
Connection, the tie point of adjacent two layers are staggered, and the place of being staggered forms filling space, and fills thermal insulation material in the space being staggered;With
Pectination demarcation plate is not connected to spaced-apart for adjacent two layers.
2. the method for production multilayer filling thermal insulation material as described in claim 1, it is characterized in that pectination demarcation plate includes comb teeth,
Fixed screw holes there are two being set in the bottom end of comb teeth.
3. as described in claim 1 production multilayer filling thermal insulation material method, it is characterized in that multilayer be three layers or three layers with
On.
4. the method for production multilayer filling thermal insulation material as claimed in claim 3, it is characterized in that three layers or three layers or more of guarantor
Adiabator area equation is unequal.
5. the method for production multilayer filling thermal insulation material as described in claim 1, it is characterized in that the thermal insulating material filled in space
Material is air, natural feather or other thermal insulation materials.
6. the method for production multilayer filling thermal insulation material as described in claim 1, it is characterized in that thermal insulation material is plastics, cloth
Or other flaky materials.
7. the method for production multilayer filling thermal insulation material as described in claim 1, it is characterized in that the mode of sewing connection is molten
It connects, gluing or sewing.
Priority Applications (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201910201378.0A CN109878194A (en) | 2019-03-18 | 2019-03-18 | A method of producing multilayer filling thermal insulation material |
PCT/CN2019/124430 WO2020186835A1 (en) | 2019-03-18 | 2019-12-11 | Method of manufacturing multilayered thermal-insulation filling material |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN201910201378.0A CN109878194A (en) | 2019-03-18 | 2019-03-18 | A method of producing multilayer filling thermal insulation material |
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Publication Number | Publication Date |
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CN109878194A true CN109878194A (en) | 2019-06-14 |
Family
ID=66932735
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CN201910201378.0A Pending CN109878194A (en) | 2019-03-18 | 2019-03-18 | A method of producing multilayer filling thermal insulation material |
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CN (1) | CN109878194A (en) |
WO (1) | WO2020186835A1 (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2020186835A1 (en) * | 2019-03-18 | 2020-09-24 | 陈宝明 | Method of manufacturing multilayered thermal-insulation filling material |
Citations (2)
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JPH0956557A (en) * | 1995-08-18 | 1997-03-04 | Kyoto Nishikawa:Kk | Feather bedding |
CN1192989A (en) * | 1998-04-13 | 1998-09-16 | 孙柏昌 | Two-side down-filling method for making down-filled products |
Family Cites Families (12)
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IT1215063B (en) * | 1986-10-10 | 1990-01-31 | Mira Lanza Spa | NO HIGH RESISTANCE CONTINMECHANICAL MANUFACTURING PROCESS AND NO ABSORBING POWER OF SHEETS OF ABSORBENT PAPER FOR LIQUIDS AND PAPER PRODUCT OF THE DISPOSABLE OR LIMITED EDITION TYPE PAPER COMPOSED IN SHEETS SO OBTAINED FIBERFUL FOODS CONTAINED FROM FIBER FISH SURFACE AND ONE INTERLAY |
CN2042462U (en) * | 1989-01-11 | 1989-08-09 | 孙栢昌 | Eiderdown quilt and bedclothes |
CN2083584U (en) * | 1990-12-20 | 1991-08-28 | 徐建明 | Warm keeping feather garment |
CN1034983C (en) * | 1994-01-12 | 1997-05-28 | 孙柏昌 | Thin down products and its new process |
CN2550347Y (en) * | 2002-01-30 | 2003-05-14 | 吴登峰 | Even thickness eider down product bladder |
SE0201088D0 (en) * | 2002-04-09 | 2002-04-09 | Sca Hygiene Prod Ab | Method for producing a multi-ply web of flexible material, such as paper and nonwoven, and multi-ply material produced by the method |
CN202085783U (en) * | 2011-05-31 | 2011-12-28 | 荆州山叶服装有限公司 | Die plate for stand collar of piece of clothing |
CN102358606B (en) * | 2011-11-03 | 2013-06-12 | 浙江万翔寝具制品有限公司 | Double-layer heat locking quilt and processing technology thereof |
CN202878771U (en) * | 2012-08-17 | 2013-04-17 | 陈子博 | Penetration-needle-free heat-preservation quilt |
CN203403252U (en) * | 2013-08-15 | 2014-01-22 | 际华三五零二职业装有限公司 | Auxiliary template for sewing knapsack straps |
CN205088417U (en) * | 2015-10-27 | 2016-03-16 | 宁波申洲针织有限公司 | Sewing template |
CN109878194A (en) * | 2019-03-18 | 2019-06-14 | 陈宝明 | A method of producing multilayer filling thermal insulation material |
-
2019
- 2019-03-18 CN CN201910201378.0A patent/CN109878194A/en active Pending
- 2019-12-11 WO PCT/CN2019/124430 patent/WO2020186835A1/en active Application Filing
Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH0956557A (en) * | 1995-08-18 | 1997-03-04 | Kyoto Nishikawa:Kk | Feather bedding |
CN1192989A (en) * | 1998-04-13 | 1998-09-16 | 孙柏昌 | Two-side down-filling method for making down-filled products |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2020186835A1 (en) * | 2019-03-18 | 2020-09-24 | 陈宝明 | Method of manufacturing multilayered thermal-insulation filling material |
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