CN109878161A - One kind is except formaldehyde decorative panel and preparation method thereof - Google Patents

One kind is except formaldehyde decorative panel and preparation method thereof Download PDF

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Publication number
CN109878161A
CN109878161A CN201910120078.XA CN201910120078A CN109878161A CN 109878161 A CN109878161 A CN 109878161A CN 201910120078 A CN201910120078 A CN 201910120078A CN 109878161 A CN109878161 A CN 109878161A
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formaldehyde
tio
decorative panel
layer
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CN109878161B (en
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石林莉
邓雅心
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Zhejiang Jianhu Environmental Technology Co Ltd
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Zhejiang Jianhu Environmental Technology Co Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
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    • Y02A50/00TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE in human health protection, e.g. against extreme weather
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Abstract

The present invention provides one kind except formaldehyde decorative panel and preparation method thereof, is related to formaldehyde treated field.Include following components according to parts by weight: further including adsorption layer among the substrate and decorative layer, there are also functional paint layers for the decor surface;The adsorption layer includes following components: diatomite, active carbon, biomass carbon and pelelith particle;The functional paint layer includes following components: activated carbon supported nano-TiO2Material, chitosan, rosin resin, nano-graphene, lignin, plant extracts, light calcium, biological enzyme, silicone acrylic emulsion, coalescing agent, defoaming agent, dispersing agent and water;Formaldehyde is removed in such a way that physical absorption, chemical catalysis, biological enzyme are combined with plant extracts, improves removal effect.Soy protein adhesives bonding is respectively adopted in the substrate and adsorption layer, adsorption layer and decorative layer.Formaldehyde should be removed except formaldehyde decorative panel is combined using adsorption layer and functional paint layer, and improve removal effect, and safe and nontoxic evil.

Description

One kind is except formaldehyde decorative panel and preparation method thereof
Technical field
The present invention relates to formaldehyde treated technical fields, and in particular to one kind is except formaldehyde decorative panel and preparation method thereof.
Background technique
Formaldehyde is more highly toxic substance, is determined as carcinogenic by the World Health Organization and causes deformed material, is generally acknowledged One of allergen, and potential strong mutagen.Research shows that: formaldehyde has strong carcinogenic and tumor promotion. Lot of documents is recorded, and influence of the formaldehyde to human health is mainly manifested in allotriosmia, stimulation, allergy, abnormal pulmonary function, liver function It can exception and immunologic dysfunction etc..Long Term Contact low dosage formaldehyde can cause chronic respiratory disease, cause nasopharyngeal carcinoma, The gene mutation of colon cancer, brain tumor, paramenia, nucleus, the single-stranded interior commissure of DNA and DNA and protein commissure and inhibition DNA The reparation of damage, causes neonatal chromosome disorder, leukaemia at pregnancy syndrome, and teenager's memory and intelligence is caused to decline.
With the improvement of living standards, and health perception and environmental consciousness continuous reinforcement, people are to oneself indoor ring Border growing interest.People carry out interior decoration using the various new materials of such as decorative panel etc mostly, but by urine aldehyde tree Decorative panel made of rouge glue, phenolic resin glue, melamine-formaldehyde resin adhesive are isobaric becomes interior while beautifying room The main source of formaldehyde.In production and using the free formaldehyde released in decorative panel, living environment is polluted, damages the strong of people Health.The reason of wood-based plate release formaldehyde approximately as: (1) unreacted free formaldehyde is remained when resins synthesis;(2) resins synthesis When, the formaldehyde that reaction generates unstable group has been participated in, can have been released again in hot pressing;(3) it in resins synthesis, inhales It is attached to the formaldehyde molecule protonated around colloidal particle, can also be released under the action of electrolyte.
Method currently used for methanal removing has absorption method, catalytic oxidation, biological degradation method, plasma technique etc.. These methods respectively have advantage and disadvantage, and the most commonly used is absorption methods, at present the solid based on all kinds of active carbons and its product Adsorbent, the often adsorbent of a packet or a box, suction-operated face is small, and adsorption time is long and ineffective, use not side Just, adsorbed material contacts active carbon outer surface first, then enters back into its macropore, mesoporous and micropore, adsorption molecule It attracts each other between active carbon by Van der Waals force, is adsorbed on adsorbate among active carbon hole, and active carbon is only to non- The substance of polarity or low pole has stronger suction-operated, and the molecular weight of formaldehyde is low and polarity is extremely strong, is difficult to pass through activity Charcoal physical removal, and be easy under adsorption saturation and the higher situation of temperature by secondary release.Application No. is A kind of novel decorative material for removing formaldehyde of CN201810722143.1 (publication date 20181130) and preparation method thereof decorative panel uses Alkalize plant fiber, the absorption of oyster shell combination titanium dioxide, decomposing formaldehyde, and still, simple titanium dioxide goes photocatalysis Except formaldehyde, ideal effect is not still reached.Therefore, it is proposed that a kind of safety and environmental protection, using easy, action time persistently, go Except high-efficient removes formaldehyde decorative panel.
Summary of the invention
Goal of the invention of the invention first is that, in view of the above-mentioned problems, provide it is a kind of except formaldehyde decorative panel, using adsorption layer and Functional paint layer combines removal formaldehyde, improves removal effect, and safe and nontoxic evil.
In order to achieve the above objectives, the technical scheme adopted by the invention is that:
One kind removing formaldehyde decorative panel, including substrate and decorative layer, further includes adsorption layer among the substrate and decorative layer, institute It states decor surface and is also coated with functional paint layer.
The adsorption layer includes following components according to parts by weight: 15~30 parts of diatomite, 5~20 parts of active carbon, biomass 5~10 parts and 10~20 parts of pelelith particle of charcoal.
The functional paint layer includes following components according to parts by weight: activated carbon supported nano-TiO25~10 parts of material, shell 3~5 parts of glycan, 3~5 parts of rosin resin, 0.1~1 part of nano-graphene, 5~10 parts of lignin, 1~5 part of plant extracts, 1~5 part of light calcium, 0.2~2 part of biological enzyme, 30~50 parts of silicone acrylic emulsion, 0.05~1 part of coalescing agent, 0.05~1 part of defoaming agent, 0.05~1 part and 20~40 parts of water of dispersing agent.
The biological enzyme includes peroxidase, formaldehyde dehydrogenase and polyphenol oxidase;The plant extracts mentions for aloe Take object, ivy extract, American aloe extract and Herba Commelinae extract.
Soy protein adhesives bonding is respectively adopted in the substrate and adsorption layer, adsorption layer and decorative layer.
Preferably, the soy protein adhesives include: 10~30 parts of soybean protein isolate, boric acid 1~5 according to parts by weight Part, amino acid 1~5 part, 5~15 parts of urea and 50~70 parts of water.
It is improved, by the activated carbon supported nano-TiO2Material carries out coating modification processing, the specific process is as follows: will The activated carbon supported nano-TiO2Material is dispersed in water, and water-soluble acrylic ester is then added, and stirring adds initiator 1~3h is reacted, is filtered, washed, dries later, obtain the activated carbon supported nano-TiO of coating modification2Material.
Preferably, the activated carbon supported nano-TiO2Material the preparation method comprises the following steps: first to active carbon at 600~1000 DEG C 5~20h of lower heat treatment;Then 5~10% TiO is pressed2Active carbon after heat treatment is added to TiO by load capacity2In colloidal sol, surpass 0.5~3h of sonication, makes TiO2To activated carbon surface, finally drying, nitrogen protection obtain activated carbon supported colloidal sol uniform adsorption Nano-TiO2Material.
Preferably, the peroxidase activity is 200~300u/mg, and formaldehyde dehydrogenase activity is 200~300u/mg, more 200~300u/mg of phenol oxidase.
Preferably, the mass ratio of the aloe extract, ivy extract, American aloe extract and Herba Commelinae extract For 5~10:3~5:2~6:1~5.
Preferably, the dispersing agent is sodium tripolyphosphate;The defoaming agent is B101 type water paint defoaming agent.
The chitosan use deacetylation for 98% chitosan.
Another goal of the invention of the invention is, in view of the above-mentioned problems, providing a kind of preparation method except formaldehyde decorative panel, fits In industrialized production.
In order to achieve the above objectives, the technical scheme adopted by the invention is that:
A kind of preparation method except formaldehyde decorative panel, the following steps are included:
S1. substrate prepares: selecting wood-based plate as substrate, is repaired, sanding of polishing, and cut, obtain substrate Layer;
S2. prepared by adsorption layer: weighing diatomite, active carbon, biomass carbon and pelelith particle according to the parts by weight, mixes It closes, crush and grinding, then firing, cooling, excision forming under high temperature obtain adsorption layer.
S3. prepared by functional paint: weighing raw material according to the parts by weight, the functional paint is made in mixing, stirring.
S4. prepared by decorative panel: soy protein adhesives bonding is respectively adopted in the substrate, adsorption layer and decorative layer, so After coat the functional paint and form functional paint layer, be made described and remove formaldehyde decorative panel.
Preferably, in step S2, the preparation method of the biomass carbon the following steps are included:
1) dewatered stalk and bagasse are crushed and is mixed, in 300~500 DEG C of 10~30min of holding, obtain pre- charcoal Compound;
2) the pre- carbide is mixed with activating agent 1:2~3 in mass ratio, is successively carried out under atmosphere of inert gases low Temperature carbonizes and high temperature carbonization, wherein 200~300 DEG C of low-temperature carbonization temperature, 2~4h of carbonization time;High temperature carbonization temperature is 1500 ~1800 DEG C, 4~6h of carbonization time;
3) substance after charing cleaned, dried, biomass carbon is made.
Preferably, the functional paint layer preparation the following steps are included:
1) by activated carbon supported nano-TiO2Material, nano-graphene, lignin and light calcium are added to the water, and dispersion is added The defoaming agent of agent and half stirs 20~30min with the revolving speed of 600~800r/min;
2) silicone acrylic emulsion, rosin resin, chitosan are sequentially added, stirring 30 is continued with the revolving speed of 1000~1500r/min ~60min, and adjusting pH is 6~8;
3) biological enzyme and water are mixed according to the ratio that weight ratio is 6:4, is then heated to 40~60 DEG C, keeps biological enzyme complete Fully dissolved Yu Shuizhong forms biological enzyme solutions, and then by rotational speed regulation to 1500~2000r/min, plant extracts, life is added Object enzyme solutions, the other half defoaming agent and coalescing agent stir 0.5~2h, are made described and remove methanal paint.
Due to the adoption of the above technical scheme, the invention has the following advantages:
1. of the invention removes formaldehyde decorative panel, removal formaldehyde is combined using adsorption layer and functional paint layer, improves removal effect Fruit, and safe and nontoxic evil.
Functional paint layer removes first in such a way that physical absorption, chemical catalysis, biological enzyme are combined with plant extracts Aldehyde improves removal effect.Adsorption capacity can be enhanced in adsorption layer, by formaldehyde elder generation Adsorption, the then work of functional paint layer again It is removed with lower decomposition, can be improved removal efficiency relative to simple function dope layer, relatively single Adsorption removes more thorough Bottom, it is safe, thorough.
Biomass carbon combination diatomite, active carbon and pelelith particle, bigger serface can guarantee remaining pernicious gas With the absorption of harmful substance.And the energy has been saved in the utilization of biomass carbon, alleviates environmental pressure.
By nano-TiO2It is carried on activated carbon surface and forms activated carbon supported nano-TiO2Material makes full use of active carbon High-specific surface area, strong characterization of adsorption realize the targeting enrichment of PARA FORMALDEHYDE PRILLS(91,95), can make nano-TiO2It is more effectively carried out light degradation formaldehyde, Photocatalysis and absorption are combined, elimination effect is improved.Activated carbon supported nano-TiO2Material can adsorb and fix formaldehyde, different Harmful components in the air such as taste, germ, and using daytime sunlight or under the conditions of artificial nature's light source such as light bulb photocatalysis imitate Should remove or decomposing formaldehyde, eliminate the unusual smell, bacteriological protection mildew effect,
2. of the invention removes formaldehyde decorative panel, activated carbon supported nano-TiO2Material is easily reunited, and is not easy in aqueous phase system In be distributed to primary particle state, the effect of due light catalytic purifying cannot be played.Even if taking measures to be distributed to ideal Degree, but it is easily also agglomerated into bulky grain under graviational interaction between Brownian movement and particle, to lose the property of nano material Energy.By activated carbon supported nano-TiO2Material carries out coating modification processing, modified activated carbon supported nano-TiO2Material dispersion Property has and significantly improves, and grain diameter obviously becomes smaller, and decorative panel performance is improved, and removal effect also significantly improves.
3. of the invention removes formaldehyde decorative panel, bonded using soy protein adhesives, adhesive itself is free of formaldehyde. And urea is added, condensation degree of dissolved is improved, reduces the content of methylol, methylene ether, hemiformal, reduction may be because of environmental condition Change the formaldehyde generated.Amino acid is added, the free formaldehyde generated in application is eliminated as formaldehyde catching agent, is further eliminated residual The free formaldehyde stayed.
4. of the invention removes formaldehyde decorative panel, is cooperated using lignin, light calcium, enhance adsorption capacity and adsorption rate. Nano-graphene is added, by reducing the compound of photo-generate electron-hole, improves the photocatalytic activity of nano-titanium dioxide.With This simultaneously as band structure adjustment, graphene will also play the effect of photosensitizer, makes the absorption region of nano-titanium dioxide Visible light region is extended to, effectively improves photocatalyst to the utilization rate of sunlight.And due to the addition of graphene, increase painting The wear-resisting property of material.
5. formaldehyde decorative panel is removed of the invention, and the biological enzyme is peroxidase, formaldehyde dehydrogenase and polyphenol oxidase, can The advantage of various enzymes is sufficiently combined, synergistic effect improves decomposition efficiency, extends action time.
The plant extracts is in aloe extract, ivy extract, American aloe extract and Herba Commelinae extract It is one or more.The oxidant of lyases, alkaloid oligomer, oligomer form containing a large amount of energy decomposing formaldehyde, tool The high-molecular oligomers object of active amido, and the active group by can largely react with formaldehyde, such as amino, ketone group, can be direct Formaldehyde molecule is decomposed, and there is certain sterilization, deodorizing capability.
Specific embodiment
In order to make the objectives, technical solutions, and advantages of the present invention clearer, with reference to embodiments, to the present invention It is further elaborated.It should be appreciated that the specific embodiments described herein are merely illustrative of the present invention, it is not used to Limit the present invention.
Embodiment 1
One kind removing formaldehyde decorative panel, including substrate and decorative layer, further includes adsorption layer among the substrate and decorative layer, institute Stating decor surface, there are also functional paint layers.
The adsorption layer includes following components according to parts by weight: 20 parts of diatomite, 10 parts of active carbon, 8 parts of biomass carbon and 15 parts of pelelith particle.
The functional paint layer includes following components according to parts by weight: activated carbon supported nano-TiO28 parts of material, chitosan 4 parts, 4 parts of rosin resin, 0.5 part of nano-graphene, 8 parts of lignin, 3 parts of plant extracts, 2 parts of light calcium, 1 part of biological enzyme, silicon 40 parts of acrylic emulsion, 0.2 part of coalescing agent, 0.5 part of defoaming agent, 0.5 part of dispersing agent and 30 parts of water.
The biological enzyme includes peroxidase, formaldehyde dehydrogenase and polyphenol oxidase.
The plant extracts is aloe extract, ivy extract, American aloe extract and Herba Commelinae extract.Institute The mass ratio for stating aloe extract, ivy extract, American aloe extract and Herba Commelinae extract is 6:4:3:3.
Soy protein adhesives bonding is respectively adopted in the substrate and adsorption layer, adsorption layer and decorative layer.
The soy protein adhesives according to parts by weight include: 20 parts of soybean protein isolate, 3 parts of boric acid, 2 parts of amino acid, 10 parts and 60 parts of water of urea.
The peroxidase activity is 250u/mg, and formaldehyde dehydrogenase activity is 250u/mg, polyphenol oxidase 250u/mg.
The dispersing agent is sodium tripolyphosphate;The defoaming agent is B101 type water paint defoaming agent.
The chitosan use deacetylation for 98% chitosan.
By the activated carbon supported nano-TiO2Material carries out coating modification processing, the specific process is as follows: by the work Property charcoal load nano-TiO2Material is dispersed in water, and water-soluble acrylic ester is then added, and stirring adds initiator for reaction 2h is filtered, washed later, dries, and obtains the activated carbon supported nano-TiO of coating modification2Material.
The activated carbon supported nano-TiO2Material the preparation method comprises the following steps: being first heat-treated 10h at 800 DEG C to active carbon; Then 8% TiO is pressed2Active carbon after heat treatment is added to TiO by load capacity2In colloidal sol, it is ultrasonically treated 2h, makes TiO2Colloidal sol Uniform adsorption is to activated carbon surface, and finally drying, nitrogen protection obtain activated carbon supported nano-TiO2Material.
This removes the preparation method of formaldehyde decorative panel, the following steps are included:
S1. substrate prepares: selecting wood-based plate as substrate, is repaired, sanding of polishing, and cut, obtain substrate Layer;
S2. prepared by adsorption layer: weighing diatomite, active carbon, biomass carbon and pelelith particle according to the parts by weight, mixes It closes, crush and grinding, then firing, cooling, excision forming under high temperature obtain adsorption layer.
S3. prepared by functional paint: weighing raw material according to the parts by weight, the functional paint is made in mixing, stirring.
S4. prepared by decorative panel: soy protein adhesives bonding is respectively adopted in the substrate, adsorption layer and decorative layer, so After coat the functional paint and form functional paint layer, be made described and remove formaldehyde decorative panel.
The preparation method of the biomass carbon the following steps are included:
1) dewatered stalk and bagasse are crushed and is mixed, in 400 DEG C of holding 20min, obtain pre- carbide;
2) the pre- carbide is mixed with activating agent 1:2 in mass ratio, low temperature is successively carried out under atmosphere of inert gases Charing and high temperature carbonization, wherein 250 DEG C of low-temperature carbonization temperature, carbonization time 3h;High temperature carbonization temperature is 1600 DEG C, carbonization time 4~6h;
3) substance after charing cleaned, dried, biomass carbon is made.
The preparation of the functional paint layer the following steps are included:
1) by activated carbon supported nano-TiO2Material, nano-graphene, lignin and light calcium are added to the water, and dispersion is added The defoaming agent of agent and half stirs 25min with the revolving speed of 700r/min;
2) silicone acrylic emulsion, rosin resin, chitosan are sequentially added, continues to stir 45min with the revolving speed of 1200r/min, and Adjusting pH is 7;
3) biological enzyme and water are mixed according to the ratio that weight ratio is 6:4, is then heated to 50 DEG C, keeps biological enzyme completely molten In Xie Yushui, form biological enzyme solutions, then by rotational speed regulation to 1800r/min, be added plant extracts, biological enzyme solutions, The other half defoaming agent and coalescing agent stir 1h, are made described and remove methanal paint.
Embodiment 2
One kind removing formaldehyde decorative panel, including substrate and decorative layer, further includes adsorption layer among the substrate and decorative layer, institute Stating decor surface, there are also functional paint layers.
The adsorption layer includes following components according to parts by weight: 30 parts of diatomite, 5 parts of active carbon, 10 parts of biomass carbon and 20 parts of pelelith particle.
The functional paint layer includes following components according to parts by weight: activated carbon supported nano-TiO210 parts of material, shell are poly- Sugar 3 parts, 5 parts of rosin resin, 0.1 part of nano-graphene, 10 parts of lignin, 1 part of plant extracts, 5 parts of light calcium, 2 parts of biological enzyme, 30 parts of silicone acrylic emulsion, 1 part of coalescing agent, 0.05 part of defoaming agent, 1 part of dispersing agent and 20 parts of water.
The biological enzyme includes peroxidase, formaldehyde dehydrogenase and polyphenol oxidase.
The plant extracts is aloe extract, ivy extract, American aloe extract and Herba Commelinae extract.Institute The mass ratio for stating aloe extract, ivy extract, American aloe extract and Herba Commelinae extract is 5:3:6:1.
Soy protein adhesives bonding is respectively adopted in the substrate and adsorption layer, adsorption layer and decorative layer.
The soy protein adhesives according to parts by weight include: 30 parts of soybean protein isolate, 1 part of boric acid, 5 parts of amino acid, 5 parts and 70 parts of water of urea.
The peroxidase activity is 300u/mg, and formaldehyde dehydrogenase activity is 200u/mg, polyphenol oxidase 300u/mg.
The dispersing agent is sodium tripolyphosphate;The defoaming agent is B101 type water paint defoaming agent.
The chitosan use deacetylation for 98% chitosan.
By the activated carbon supported nano-TiO2Material carries out coating modification processing, the specific process is as follows: by the work Property charcoal load nano-TiO2Material is dispersed in water, and water-soluble acrylic ester is then added, and stirring adds initiator for reaction 3h is filtered, washed later, dries, and obtains the activated carbon supported nano-TiO of coating modification2Material.
The activated carbon supported nano-TiO2Material the preparation method comprises the following steps: being first heat-treated 5h at 1000 DEG C to active carbon; Then 5% TiO is pressed2Active carbon after heat treatment is added to TiO by load capacity2In colloidal sol, it is ultrasonically treated 0.5h, makes TiO2It is molten Glue uniform adsorption is to activated carbon surface, and finally drying, nitrogen protection obtain activated carbon supported nano-TiO2Material.
The preparation method is the same as that of Example 1.
Embodiment 3
One kind removing formaldehyde decorative panel, including substrate and decorative layer, further includes adsorption layer among the substrate and decorative layer, institute Stating decor surface, there are also functional paint layers.
The adsorption layer includes following components according to parts by weight: 15 parts of diatomite, 20 parts of active carbon, 10 parts of biomass carbon and 10 parts of pelelith particle.
The functional paint layer includes following components according to parts by weight: activated carbon supported nano-TiO25 parts of material, chitosan 5 parts, 5 parts of rosin resin, 1 part of nano-graphene, 10 parts of lignin, 5 parts of plant extracts, 1 part of light calcium, 0.5 part of biological enzyme, silicon 30 parts of acrylic emulsion, 0.05 part of coalescing agent, 0.05 part of defoaming agent, 0.05 part of dispersing agent and 20 parts of water.
The biological enzyme includes peroxidase, formaldehyde dehydrogenase and polyphenol oxidase.
The plant extracts is aloe extract, ivy extract, American aloe extract and Herba Commelinae extract.
Soy protein adhesives bonding is respectively adopted in the substrate and adsorption layer, adsorption layer and decorative layer.
The soy protein adhesives according to parts by weight include: 10 parts of soybean protein isolate, 1 part of boric acid, 5 parts of amino acid, 15 parts and 50 parts of water of urea.
The peroxidase activity is 200u/mg, and formaldehyde dehydrogenase activity is 300u/mg, polyphenol oxidase 200u/mg.
The dispersing agent is sodium tripolyphosphate;The defoaming agent is B101 type water paint defoaming agent.
The chitosan use deacetylation for 98% chitosan.
The activated carbon supported nano-TiO2Material the preparation method comprises the following steps: being first heat-treated 20h at 600 DEG C to active carbon; Then 10% TiO is pressed2Active carbon after heat treatment is added to TiO by load capacity2In colloidal sol, it is ultrasonically treated 3h, makes TiO2Colloidal sol Uniform adsorption is to activated carbon surface, and finally drying, nitrogen protection obtain activated carbon supported nano-TiO2Material.
The activated carbon supported nano-TiO2Material carries out coating modification processing, the specific process is as follows: by the activity Charcoal loads nano-TiO2Material is dispersed in water, and water-soluble acrylic ester is then added, and stirring adds initiator for reaction 1h, It is filtered, washed, dries later, obtain the activated carbon supported nano-TiO of coating modification2Material.
The preparation method is the same as that of Example 1.
Embodiment 4
One kind removing formaldehyde decorative panel, compared with Example 1, the activated carbon supported nano-TiO2Material, which is not coated, to be changed Property processing, it is other same.
Comparative example 1
One kind removing formaldehyde decorative panel, compared with Example 1, other same without adsorption layer.
Comparative example 2
One kind removing formaldehyde decorative panel, compared with Example 1, other same without functional paint layer.
Comparative example 3
One kind using nano-TiO compared with Example 1 except formaldehyde decorative panel2Instead of activated carbon supported nano-TiO2Material, He is identical.
Comparative example 4
One kind not adding biological enzyme compared with Example 1 except formaldehyde decorative panel, other same.
Comparative example 5
One kind not adding plant extracts compared with Example 1 except formaldehyde decorative panel, other same.
Compliance test result:
1. decorative panel is tested except formaldehyde
Using standard: according to standard GB/T 18580-2001 " indoor decorating and refurnishing materials wood-based plate and its product formaldehyde Release limitation "
Test condition: temperature is (23 ± 0.5) DEG C, and relative temperature is (45 ± 3) %.
It removes experimental program: formaldehyde decorative panel embodiment 1-3 and comparative example 1- is removed to of the invention using 40L condensed steam water 5 sample formaldehyde reduction amounts are detected, and the results are shown in Table 1.
1 experimental result of table
It is from embodiment 1-3 combination table 1 as can be seen that of the invention except the removal efficiency of formaldehyde decorative panel PARA FORMALDEHYDE PRILLS(91,95) reaches 90% or more, can the harmful substances such as PARA FORMALDEHYDE PRILLS(91,95) carry out degradation removing.
It is combined in table 1 from embodiment 1 with embodiment 4 as can be seen that by activated carbon supported nano-TiO2Material is coated Modification, modified activated carbon supported nano-TiO2Material scatter has and significantly improves, and grain diameter obviously becomes Small, coating property is improved, and removal effect also significantly improves.
It can be seen that functional paint layer in table 1 in conjunction with comparative example 1-2 from embodiment 1 to urge using physical absorption, chemistry Change, the mode that biological enzyme is combined with plant extracts removes formaldehyde, raising removal effect.Absorption, which can be enhanced, in adsorption layer holds Then formaldehyde elder generation Adsorption is decomposed removal, relative to simple function dope layer sum by amount under the action of functional paint layer Adsorption layer, removal are more thoroughly, safe, thorough.
It is combined in table 1 from embodiment 1 with comparative example 3 as can be seen that by nano-TiO2It is carried on activated carbon surface and forms work Property charcoal load nano-TiO2Material makes full use of the high-specific surface area of active carbon, strong characterization of adsorption to realize that the targeting of PARA FORMALDEHYDE PRILLS(91,95) is rich Collection, can make nano-TiO2It is more effectively carried out light degradation formaldehyde, combines photocatalysis and absorption, improves elimination effect.
It can be seen that biological enzyme in table 1 in conjunction with comparative example 4-5 from embodiment 1 to react with plant extracts with different Principle removes formaldehyde, improves removal effect.
2. functional paint layer performance test
Experimental program:
120mm*50mm*0.28mm tinplate iron plate is taken, with the polishing of 360# sand paper wherein on one side extremely by iron plate surface oxidation Layer polishing is clean, and the buffed surface of iron plate is then cleaned with dimethylbenzene, and the bearing bed of film is used as after air-drying;It will with four sides preparing device Coating, which is applied on iron plate, obtains coating, and the iron plate after coating is placed in electric heating constant-temperature blowing drying box solidification 30min, solidification temperature Degree is 150 DEG C, the functional paint layer laboratory sample of embodiment 1-3 Yu comparative example 1-5 is obtained after the completion of solidifying, to the film on sample Layer carries out water resistance, adhesive force, impact strength, flexibility test, and test method and data see the table below 2.
2 functional paint layer performance test result of table
As can be seen that functional paint layer of the invention has good stability, resistance to from embodiment 1-3 combination table 1 Aqueous, adhesive force, impact strength and flexibility all have good performance.
In addition, the data of embodiment 4 can be seen that activated carbon supported nano-TiO2Material carries out coating modification processing, Modified activated carbon supported nano-TiO2Material scatter has and significantly improves, and grain diameter obviously becomes smaller, coating It can be improved.
Above description is the detailed description for the present invention preferably possible embodiments, but embodiment is not limited to this hair Bright patent claim.The same changes or modifications change completed under technical concept suggested by all present invention, should all belong to In the covered the scope of the patents of the present invention.

Claims (10)

1. one kind removes formaldehyde decorative panel, including substrate and decorative layer, which is characterized in that further include among the substrate and decorative layer Adsorption layer, the decor surface are coated with functional paint layer;
The adsorption layer includes following components according to parts by weight: 15~30 parts of diatomite, 5~20 parts of active carbon, biomass carbon 5~ 10 parts and 10~20 parts of pelelith particle;
The functional paint layer includes following components according to parts by weight: activated carbon supported nano-TiO25~10 parts of material, chitosan 3 ~5 parts, 3~5 parts of rosin resin, 0.1~1 part of nano-graphene, 5~10 parts of lignin, 1~5 part of plant extracts, light calcium 1 ~5 parts, 0.2~2 part of biological enzyme, 30~50 parts of silicone acrylic emulsion, 0.05~1 part of coalescing agent, 0.05~1 part of defoaming agent, dispersion 0.05~1 part and 20~40 parts of water of agent;The biological enzyme includes peroxidase, formaldehyde dehydrogenase and polyphenol oxidase;The plant Object extract is aloe extract, ivy extract, American aloe extract and Herba Commelinae extract;
Soy protein adhesives bonding is respectively adopted in the substrate and adsorption layer, adsorption layer and decorative layer.
2. according to claim 1 remove formaldehyde decorative panel, which is characterized in that the soy protein adhesives are according to parts by weight It include: 10~30 parts of soybean protein isolate, 1~5 part of boric acid, amino acid 1~5 part, 5~15 parts of urea and 50~70 parts of water.
3. according to claim 1 remove formaldehyde decorative panel, which is characterized in that by the activated carbon supported nano-TiO2Material Coating modification processing is carried out, the specific process is as follows: by the activated carbon supported nano-TiO2Material is dispersed in water, then plus Enter water-soluble acrylic ester, stirs, add 1~3h of initiator for reaction, be filtered, washed, dry later, obtain coating modification Activated carbon supported nano-TiO2Material.
4. according to claim 1 remove formaldehyde decorative panel, which is characterized in that the activated carbon supported nano-TiO2Material The preparation method comprises the following steps: 5~20h is first heat-treated at 600~1000 DEG C to active carbon;Then 5~10% TiO is pressed2Load capacity will Active carbon after heat treatment is added to TiO2In colloidal sol, it is ultrasonically treated 0.5~3h, makes TiO2Colloidal sol uniform adsorption is to active carbon table Face, finally drying, nitrogen protection obtain activated carbon supported nano-TiO2Material.
5. according to claim 1 remove formaldehyde decorative panel, which is characterized in that the peroxidase activity is 200~300u/ Mg, formaldehyde dehydrogenase activity are 200~300u/mg, 200~300u/mg of polyphenol oxidase.
6. it is according to claim 1 remove formaldehyde decorative panel, which is characterized in that the aloe extract, ivy extract, The mass ratio of American aloe extract and Herba Commelinae extract is 5~10:3~5:2~6:1~5.
7. according to claim 1 remove formaldehyde decorative panel, which is characterized in that the dispersing agent is sodium tripolyphosphate;It is described Defoaming agent is B101 type water paint defoaming agent;The chitosan use deacetylation for 98% chitosan.
8. removing the preparation method of formaldehyde decorative panel according to any claim 1-7, which is characterized in that including following step It is rapid:
S1. substrate prepares: selecting wood-based plate as substrate, is repaired, sanding of polishing, and cut, obtain substrate layer;
S2. prepared by adsorption layer: diatomite, active carbon, biomass carbon and pelelith particle are weighed according to the parts by weight, mix, It crushes and grinding, then firing, cooling, excision forming under high temperature obtains adsorption layer;
S3. prepared by functional paint: weighing raw material according to the parts by weight, the functional paint is made in mixing, stirring;
S4. prepared by decorative panel: soy protein adhesives bonding is respectively adopted in the substrate, adsorption layer and decorative layer, is then applied It covers the functional paint and forms functional paint layer, be made described and remove formaldehyde decorative panel.
9. the preparation method according to claim 8 except formaldehyde decorative panel, which is characterized in that in step S2, the biology The preparation method of matter charcoal the following steps are included:
1) dewatered stalk and bagasse are crushed and is mixed, in 300~500 DEG C of 10~30min of holding, obtain pre- charing Object;
2) the pre- carbide is mixed with activating agent 1:2~3 in mass ratio, low temperature charcoal is successively carried out under atmosphere of inert gases Change and high temperature carbonization, wherein 200~300 DEG C of low-temperature carbonization temperature, 2~4h of carbonization time;High temperature carbonization temperature be 1500~ 1800 DEG C, 4~6h of carbonization time;
3) substance after charing cleaned, dried, biomass carbon is made.
10. the preparation method according to claim 8 except formaldehyde decorative panel, which is characterized in that the functional paint layer Preparation the following steps are included:
1) by activated carbon supported nano-TiO2Material, nano-graphene, lignin and light calcium are added to the water, and be added dispersing agent and The defoaming agent of half stirs 20~30min with the revolving speed of 600~800r/min;
2) silicone acrylic emulsion, rosin resin, chitosan are sequentially added, with the revolving speed of 1000~1500r/min continue stirring 30~ 60min, and adjusting pH is 6~8;
3) biological enzyme and water are mixed according to the ratio that weight ratio is 6:4, is then heated to 40~60 DEG C, keeps biological enzyme completely molten In Xie Yushui, biological enzyme solutions are formed, then by rotational speed regulation to 1500~2000r/min, plant extracts, biological enzyme is added Solution, the other half defoaming agent and coalescing agent stir 0.5~2h, are made described and remove methanal paint.
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CN114605885B (en) * 2022-03-14 2023-04-25 河北匠工新型建筑材料有限公司 Double-component back coating material for rock plate and preparation method thereof
CN115463538A (en) * 2022-08-16 2022-12-13 成都柴多多商贸有限公司 Formaldehyde-removing odor-removing composition and preparation method and application thereof

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