CN109876732A - A kind of cigarette quick-fried pearl process equipment and its three-phase flow preparation facilities - Google Patents
A kind of cigarette quick-fried pearl process equipment and its three-phase flow preparation facilities Download PDFInfo
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- CN109876732A CN109876732A CN201711275035.6A CN201711275035A CN109876732A CN 109876732 A CN109876732 A CN 109876732A CN 201711275035 A CN201711275035 A CN 201711275035A CN 109876732 A CN109876732 A CN 109876732A
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Abstract
The present invention discloses a kind of three-phase flow preparation facilities of quick-fried pearl process equipment of cigarette, including vertical characteristics and there is the water dropper of default spacing and form tank, the core material channel for introducing core material raw material, the wall material channel for introducing wall material raw material and the drainage-fluid circuit for introducing drainage-fluid are provided on water dropper, the outlet in wall material channel is set in the outlet in core material channel, and the outlet of drainage-fluid circuit is set in the outlet in wall material channel；Perforation, shaping channel for circulation fluid to be discharged and passes through quick-fried pearl blank is arranged inside for containing the circulation fluid circulated in molding tank, and the entrance of shaping channel is directed at the outlet in core material channel.In this way, the present invention squeezes out three-phase concentric column fluid by water dropper, and uniform quick-fried pearl ball is formed it into molding tank, improve quick-fried pearl preparation quality, accelerate dripping speed, improve quick-fried pearl yield rate, reduce dripping cost.Invention additionally discloses a kind of quick-fried pearl process equipment of cigarette, its advantages are as described above.
Description
Technical field
The present invention relates to the quick-fried pearl processing technique field of cigarette, in particular to the three-phase flow systems of the quick-fried pearl process equipment of a kind of cigarette
Standby device.The invention further relates to a kind of quick-fried pearl process equipments of cigarette including above-mentioned three-phase flow preparation facilities.
Background technique
With the development of Chinese mechanical industry, more and more mechanical equipments have been used widely.
Manufacture field is manufactured in cigarette, miscellaneous processing unit (plant) has been put into each production link and used.It is conventional
Cigarette generally comprise filter tip with the tobacco section that is connected, the flue gas generated after pipe tobacco is lighted is sucked out through filter tip.In order to
Enhance floaty euphoria when smoker's smoking, occurs quick-fried pearl cigarette in the market.Wherein, quick-fried pearl refers to one in tobacco filter
The small glue bead of liquid, it has wrapped up the liquid of different type fragrance, and smoker can pinch quick-fried in smoking process, makes liquid in pearl
Outflow, keeps the mouthfeel of cigarette richer, more fragrant profit makes smoker obtain more comfortably experiencing.
In the prior art, the processing of quick-fried pearl cigarette is needed by multiple production links, wherein an important ring is
Quick-fried pearl preparation process.Wherein, it is divided into coextrusion mode and emulsifying manner with the equipment difference of quick-fried pearl according to preparing cigarette.Emulsifying manner
Dripping equipment have traditional medicinal dropping pill machine, using single hole water dropper dripping, the mode of chemical membrane prepares quick-fried pearl, this kind of method
There are the risks that certain ingredient in fragrance lacks during preparing quick-fried pearl.And it is coextruded mode and is divided into according to the difference of equipment
Pump rod formula pill dripping machine, pulse pill dripping machine and vibration pill dripping machine etc., generally all there is matter in the quick-fried pearl of these three co-extrusion equipments preparation
Lower problem is measured, such as circularity is inadequate, wall unevenness is even, drawback not of uniform size, and dripping speed is slower, fragrance is easy to let out
Dew, causes the yield rate of quick-fried pearl low, dripping is at high cost.
Therefore, quick-fried pearl preparation quality how is improved, accelerates dripping speed, improves quick-fried pearl yield rate, reduce dripping cost, be
Those skilled in the art's technical problem urgently to be resolved.
Summary of the invention
The object of the present invention is to provide a kind of cigarette three-phase flow preparation facilities of quick-fried pearl process equipment, can be improved quick-fried pearl system
Standby quality, accelerates dripping speed, improves quick-fried pearl yield rate, reduces dripping cost.It is a further object of the present invention to provide a kind of packets
Include the quick-fried pearl process equipment of cigarette of above-mentioned three-phase flow preparation facilities.
In order to solve the above technical problems, the present invention provides a kind of three-phase flow preparation facilities of quick-fried pearl process equipment of cigarette, packet
It includes vertical characteristics and there is the water dropper and molding tank of default spacing, the core material for introducing core material raw material is provided on the water dropper
Channel, the wall material channel for introducing wall material raw material and the drainage-fluid circuit for introducing drainage-fluid, the wall material channel go out
Muzzle is located in the outlet in the core material channel, and the outlet of the drainage-fluid circuit is set in the outlet in the wall material channel；
The molding tank for containing the circulation fluid circulated, be arranged inside perforation, for circulation fluid to be discharged and makes quick-fried pearl young bird
The shaping channel that shape passes through, and the entrance of the shaping channel is directed at the outlet in the core material channel.
Preferably, the bottom of the molding tank offers inlet, and circulation fluid is introduced into the inner wall of the molding tank
In cavity between the outer wall of the shaping channel.
Preferably, it is provided with several layers rectifying disc between the outer wall of the shaping channel and the inner wall of the molding tank, respectively
The layer rectifying disc offers several equal discharge orifices being interspersed in the axial direction.
Preferably, each layer equal discharge orifice is uniformly distributed on the surface of corresponding rectifying disc along its circumferential direction.
Preferably, the bottom of the shaping channel is communicated with drainage conduit, and is provided with and is used on the tube wall of the drainage conduit
The drop of the circulation fluid liquid level in the molding tank and the water dropper outlet at bottom spacing is adjusted away from adjuster.
Preferably, the spacing of the top surface of the top end surface of the shaping channel and the molding tank accounts for the molding tank
The 5%~10% of height.
It preferably, further include being connected to the entrance in the core material channel, for providing the core material charging pump of core material raw material, with
And connection between the outlet of the entrance and the core material charging pump in the core material channel, for being truncated into core material raw material is isometric
Several pieces are simultaneously sent to the content device in the entrance in the core material channel according to predeterminated frequency.
It preferably, further include being set on the water dropper, for being carried out to the wall material raw material entered in the wall material channel
The heating warmer of heating and thermal insulation.
Preferably, be evenly arranged with along circumferential direction on the drainage-fluid circuit several for simultaneously by multiply drainage-fluid
The drainage tube of introducing.
The present invention also provides a kind of quick-fried pearl process equipments of cigarette, including three-phase flow as described in any one of the above embodiments preparation dress
It sets.
The three-phase flow preparation facilities of the quick-fried pearl process equipment of cigarette provided by the present invention, mainly include water dropper and molding tank,
The two vertical characteristics, and there is default spacing between the two, that is, be used to form the drop of quick-fried pearl blank away from.Core is provided on water dropper
Material channel, wall material channel and drainage-fluid circuit are respectively used to introduce the three-phase raw material of quick-fried pearl, i.e. core material raw material, wall material raw material
And drainage-fluid.Also, the outlet in wall material channel is set in the outlet in core material channel, and the outlet of drainage-fluid circuit is set in wall material
In the outlet in channel, in this way, core material raw material is located at internal layer after squeezing out, wall material raw material is located at middle layer after squeezing out, drainage-fluid is located at outer
Layer, three after the outlet at bottom of water dropper extrusion, form three-phase flow concentric column simultaneously, which goes out from the bottom of water dropper
Mouth starts to drip, by reaching molding tank after dripping the freely falling body of distance degree.And in the drip process of three-phase flow concentric column, by
It gradually changes in the surface tension of the influence of material gravity, core layer, so as to cause the surface tension variations of wall material layer, by
The spherical of package core layer is gradually formed, finally forms uniform and stable quick-fried bead string under the cladding protection of drainage-fluid.It forms in tank
It is loaded with circulation fluid, which is forming the shaping channel that perforation is provided in tank in molding tank internal circulation flow, main
It is used to be discharged circulation fluid, while the entrance alignment water dropper of shaping channel or the outlet in core material channel, quick-fried bead string can be made to drop onto
In shaping channel.And during quick-fried bead string enters shaping channel, the circumferential squeezing action power of the circulation fluid in molding tank
And axially pulled downward in shaping channel under the collective effect of active force, quick-fried bead string, which is gradually pulled, is separated into several independences
Quick-fried pearl blank, and quick-fried pearl blank gradually tapers up under the action of surface tension, is formed, and forms uniform quick-fried pearl ball.It is comprehensive
Upper described, the cigarette provided by the present invention three-phase flow preparation facilities of quick-fried pearl process equipment passes through the core material channel on water dropper, wall
Material channel and drainage-fluid circuit squeeze out the three-phase concentric column fluid of quick-fried pearl raw material, enter after forming quick-fried bead string in drip process
Into molding tank, the circumferential uniformly squeezing action of circulation fluid and axial drop-down is finally utilized to act on quick-fried bead string in shaping channel
It is separated into uniform quick-fried pearl ball, quick-fried pearl preparation quality is improved, accelerates dripping speed, improve quick-fried pearl yield rate, reduce
Dripping cost.
Detailed description of the invention
In order to more clearly explain the embodiment of the invention or the technical proposal in the existing technology, to embodiment or will show below
There is attached drawing needed in technical description to be briefly described, it should be apparent that, the accompanying drawings in the following description is only this
The embodiment of invention for those of ordinary skill in the art without creative efforts, can also basis
The attached drawing of offer obtains other attached drawings.
Fig. 1 is a kind of overall structure diagram of specific embodiment provided by the present invention.
Fig. 2 is the concrete structure schematic diagram of water dropper shown in Fig. 1.
Fig. 3 is the concrete structure schematic diagram that tank is formed shown in Fig. 1.
Fig. 4 is the concrete structure schematic diagram of rectifying disc shown in Fig. 3.
Wherein, in Fig. 1-Fig. 4:
Water dropper -1, core material channel -101, wall material channel -102, drainage-fluid circuit -103 form tank -2, and molding is logical
Road -201, inlet -202, rectifying disc -203, equal discharge orifice -204, drainage conduit -3, drop is away from adjuster -4, core material feed
Pump -5, content device -6, heating warmer -7, drainage tube -8.
Specific embodiment
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete
Site preparation description, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.It is based on
Embodiment in the present invention, it is obtained by those of ordinary skill in the art without making creative efforts every other
Embodiment shall fall within the protection scope of the present invention.
Referring to FIG. 1, Fig. 1 is a kind of overall structure diagram of specific embodiment provided by the present invention.
In a kind of specific embodiment provided by the present invention, the three-phase flow preparation facilities master of the quick-fried pearl process equipment of cigarette
Will be including water dropper 1 and molding tank 2, the two vertical characteristics, and there is default spacing between the two, that is, it is used to form quick-fried pearl blank
Drop away from.
It is provided with core material channel 101, wall material channel 102 and drainage-fluid circuit 103 on water dropper 1, is respectively used to introduce quick-fried
The three-phase raw material of pearl, i.e. core material raw material, wall material raw material and drainage-fluid, specifically, core material can enter from the side of water dropper 1, wall
Material can enter from 1 upper center of water dropper, and drainage-fluid can enter from the draining ring of 1 lower section of water dropper.Also, wall material channel 102 goes out
Muzzle is located in the outlet in core material channel 101, and the outlet of drainage-fluid circuit 103 is set in the outlet in wall material channel 102, such as
This, core material raw material is located at internal layer after squeezing out, wall material raw material is located at middle layer after squeezing out, drainage-fluid is located at outer layer, and three is simultaneously from drop
After first 1 outlet at bottom squeezes out, three-phase flow concentric column is formed, which drips since the outlet at bottom of water dropper 1, passes through
Reach molding tank 2 after crossing the falling bodies of drop distance degree.And in the drip process of three-phase flow concentric column, due to the shadow of material gravity
It rings, the surface tension of core layer gradually changes, and so as to cause the surface tension variations of wall material layer, gradually forms package core material
Layer it is spherical, finally drainage-fluid cladding protect under form uniform and stable quick-fried bead string.
It is loaded with circulation fluid in molding tank 2, which is arranged in molding 2 internal circulation flow of tank, and in molding tank 2
There is the shaping channel 201 of perforation, is mainly used for that circulation fluid is discharged, while the entrance alignment water dropper 1 or core material of shaping channel 201 are logical
The outlet in road 101 can be such that quick-fried bead string drops onto shaping channel 201.And during quick-fried bead string enters shaping channel 201,
The common of active force is axially pulled downward in the circumferential squeezing action power of the circulation fluid in molding tank 2 and shaping channel 201
Under effect, quick-fried bead string, which is gradually pulled, is separated into several independent quick-fried pearl blanks, and quick-fried pearl blank is in the work of surface tension
It gradually tapers up, be formed under, form uniform quick-fried pearl ball.
In conclusion three-phase flow preparation facilities of the cigarette provided by the present embodiment with quick-fried pearl process equipment, by water dropper 1
Core material channel 101, wall material channel 102 and drainage-fluid circuit 103 squeeze out the three-phase concentric column fluids of quick-fried pearl raw material, dripping
It enters in molding tank 2 after forming quick-fried bead string in the process, is finally uniformly squeezed in shaping channel 201 using the circumferential of circulation fluid
Effect and axial drop-down, which are acted on, is separated into uniform quick-fried pearl ball for quick-fried bead string, improves quick-fried pearl preparation quality, accelerates dripping
Speed improves quick-fried pearl yield rate, reduces dripping cost.
As shown in Figure 1, Fig. 2 is the concrete structure schematic diagram of water dropper shown in Fig. 1.
In a kind of preferred embodiment about water dropper 1, it is contemplated that the mode of traditional single drainage-fluid inlet is held
It easily leads to the drainage-fluid well-distributed pressure difference of circumferential different location in water dropper 1 greatly and flow, flow velocity is uneven, easily cause quick-fried Zhu Bi
The problems such as thickness ununiformity is even, circularity is poor, in order to enable drainage-fluid uniformly to coat core material and wall material concentric column, the present embodiment is drawing
Several drainage tubes 8 have been uniformly arranged along its circumferential direction on flow liquid circuit 103, can be used for simultaneously being introduced into multiply drainage-fluid
In drainage-fluid circuit 103, it so can guarantee that the drainage-fluid uniform pressure distribution of circumferential different location and flow, flow velocity are equal in water dropper 1
It is even, so that quick-fried pearl uniform wall thickness, circularity are higher, improve product qualification rate.
Meanwhile wall material generates gel, blocking dropping head 1 during quick-fried droplet system in order to prevent, the present embodiment is set on water dropper 1
Heating warmer 7 has been set, has been mainly used for heating the wall material raw material entered in wall material channel 102, so that wall material is former
Material is in molten state always, convenient for flowing.
Moreover, core material charging pump 5 is also additionally arranged in the present embodiment (also has wall material charging pump and drainage-fluid feed certainly
Pump) and content device 6.Wherein, the outlet of core material charging pump 5 is connected to the entrance in core material channel 101, and content device 6
Connection is therebetween.Specifically, core material charging pump 5 is mainly used for providing core material raw material, and content device 6 is that one kind has
The adjustable accurate feeding function of flow and the adjustable high frequency flow interception controller of frequency, by control core material feed on-off when
Between, core material is disturbed in such a way that fixed frequency is using " blowing up a balloon ", core material is made to form intermittent equidistant stream, this kind of internal disturbance
Mode has the advantages that core material No leakage, uniform in shaping are stable, and can the metastable control core material supply of essence, it is logical simultaneously
The frequency for overregulating content device 6 can achieve the adjusting of different dripping speeds.
As shown in figure 3, Fig. 3 is the concrete structure schematic diagram for forming tank shown in Fig. 1.
In a kind of preferred embodiment about molding tank 2, inlet 202 is offered in the bottom of molding tank 2, simultaneously
Shaping channel 201 is provided with the middle position of molding tank 2, and the inlet 202 is for flowing into circulation fluid.In this way, circulating
Circulation fluid can from molding 2 bottom of tank inlet 202 flow into, then be gradually filled with molding tank 2 inner wall and shaping channel
Cavity between 201 outer wall, until after the liquid level in cavity is higher than the top end surface of shaping channel 201, then from shaping channel
It is discharged in 201.So set, circulation fluid enters from the bottom of molding tank 2, can minimize in the cavity to molding tank 2
Liquid level interference squeezes work to the circumferential of quick-fried bead string to improve so that the circulation fluid in the cavity of molding tank 2 keeps stable, tranquil
Firmly uniformity.
Further, it is high can to account for molding tank 2 for the spacing of the top end surface of shaping channel 201 and the top surface of molding tank 2
The 5%~10% of degree, the i.e. top end surface of shaping channel 201 are lower than the top surface certain length of molding tank 2, so set,
On the one hand it after quick-fried bead string being made to fall into circulation fluid, quickly enters in shaping channel 201, it on the other hand can be to avoid molding
Drop between 201 top surface of cavity liquid level in tank 2 and shaping channel is excessive, prevents from forming eddy flow, avoids liquid level
Unstable situation.
As shown in figure 4, Fig. 4 is the concrete structure schematic diagram of rectifying disc shown in Fig. 3.
Further, the present embodiment is provided with several layers between the outer wall of shaping channel 201 and the inner wall of molding tank 2
Rectifying disc 203, and several equal discharge orifices 204 being interspersed in the axial direction are offered on each layer rectifying disc 203.So set
It sets, when circulation fluid is flowed into from inlet 202, needs to pass sequentially through the equal discharge orifice 204 on each layer rectifying disc 203, herein mistake
Cheng Zhong, each equal discharge orifice 204 of layer slows down the flow velocity of circulation fluid, has buffered the impact vibration to liquid level, so that the circulation in cavity
The rise of liquid equalization stable.Specifically, each equal discharge orifice 204 on each layer rectifying disc 203 can be along its surface in its circumferential direction
On be uniformly distributed, certainly, since the equal discharge orifice 204 of each layer needs to interlock in the axial direction, each on each layer rectifying disc 203 flows
Hole 204 can be located separately in different center of circle angular regions.
In addition, in order to meet the quick-fried droplet demand of different core materials, different-grain diameter, in shaping channel 201 in the present embodiment
Bottom be connected to drainage conduit 3, while on the tube wall of drainage conduit 3 be provided with drop away from adjuster 4.Specifically, drainage conduit 3 can incite somebody to action
Quick-fried pearl blank after discretely-formed is transported to collection device, is realized and is separated by solid-liquid separation by components such as mesh collectors.And it drips away from tune
Whole device can adjust molding distance of 2 surface of tank away from 1 outlet at bottom of water dropper by axial elevating movement, i.e. drop away from size, from
And adapt to different dripping speed requirements.
The present embodiment also provides a kind of cigarette quick-fried pearl process equipment, mainly includes three-phase flow preparation facilities, wherein the three-phase
The specific structure for flowing preparation facilities is identical as above-mentioned related content, and details are not described herein again.
The foregoing description of the disclosed embodiments enables those skilled in the art to implement or use the present invention.
Various modifications to these embodiments will be readily apparent to those skilled in the art, as defined herein
General Principle can be realized in other embodiments without departing from the spirit or scope of the present invention.Therefore, of the invention
It is not intended to be limited to the embodiments shown herein, and is to fit to and the principles and novel features disclosed herein phase one
The widest scope of cause.
Claims (10)
1. a kind of cigarette three-phase flow preparation facilities of quick-fried pearl process equipment, which is characterized in that including vertical characteristics and have default
The water dropper (1) of spacing and molding tank (2), be provided on the water dropper (1) core material channel (101) for introducing core material raw material,
Drainage-fluid circuit (103) for introducing the wall material channel (102) of wall material raw material and for introducing drainage-fluid, the wall material channel
(102) outlet is set in the outlet of the core material channel (101), and the outlet of the drainage-fluid circuit (103) is set in institute
In the outlet for stating wall material channel (102)；Perforation is arranged inside for containing the circulation fluid circulated in the molding tank (2)
, shaping channel (201) for circulation fluid to be discharged and passes through quick-fried pearl blank, and the entrance pair of the shaping channel (201)
The outlet of the quasi- core material channel (101).
2. three-phase flow preparation facilities according to claim 1, which is characterized in that the bottom of molding tank (2) offers
Circulation fluid is introduced between the inner wall of molding tank (2) and the outer wall of the shaping channel (201) by inlet (202)
Cavity in.
3. three-phase flow preparation facilities according to claim 2, which is characterized in that the outer wall of the shaping channel (201) with
It is provided with several layers rectifying disc (203) between the inner wall of molding tank (2), each layer rectifying disc (203) is if offer
The dry equal discharge orifice (204) being interspersed in the axial direction.
4. three-phase flow preparation facilities according to claim 3, which is characterized in that each layer equal discharge orifice (204) is respective
It is uniformly distributed on the surface of the corresponding rectifying disc (203) along its circumferential direction.
5. three-phase flow preparation facilities according to claim 4, which is characterized in that the bottom of the shaping channel (201) connects
It is connected with drainage conduit (3), and is provided on the tube wall of the drainage conduit (3) for adjusting the circulation fluid liquid in molding tank (2)
The drop of face and the water dropper (1) outlet at bottom spacing is away from adjuster (4).
6. three-phase flow preparation facilities according to claim 5, which is characterized in that the top table of the shaping channel (201)
The spacing of the top surface of face and molding tank (2) accounts for the 5%~10% of described molding tank (2) height.
7. three-phase flow preparation facilities according to claim 1-6, which is characterized in that further include logical with the core material
The entrance in road (101) is connected to, for providing the core material charging pump (5) of core material raw material, and connection in the core material channel (101)
Entrance and the core material charging pump (5) outlet between, for being truncated into several pieces and according to default for core material raw material is isometric
Frequency is sent to the content device (6) in the entrance of the core material channel (101).
8. three-phase flow preparation facilities according to claim 7, which is characterized in that further include be set on the water dropper (1),
For carrying out the heating warmer (7) of heating and thermal insulation to the wall material raw material entered in the wall material channel (102).
9. three-phase flow preparation facilities according to claim 8, which is characterized in that along week on the drainage-fluid circuit (103)
To direction be evenly arranged with several for simultaneously the drainage tube (8) that introduces multiply drainage-fluid.
10. a kind of quick-fried pearl process equipment of cigarette, which is characterized in that including such as described in any item three-phase flow systems of claim 1-9
Standby device.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711275035.6A CN109876732A (en) | 2017-12-06 | 2017-12-06 | A kind of cigarette quick-fried pearl process equipment and its three-phase flow preparation facilities |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711275035.6A CN109876732A (en) | 2017-12-06 | 2017-12-06 | A kind of cigarette quick-fried pearl process equipment and its three-phase flow preparation facilities |
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| CN109876732A true CN109876732A (en) | 2019-06-14 |
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|---|---|---|---|
| CN201711275035.6A Pending CN109876732A (en) | 2017-12-06 | 2017-12-06 | A kind of cigarette quick-fried pearl process equipment and its three-phase flow preparation facilities |
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Cited By (3)
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| CN110280197A (en) * | 2019-07-10 | 2019-09-27 | 云南巴菰生物科技有限公司 | A kind of quick-fried pearl production equipment of multilayer UV photocuring |
| CN113349436A (en) * | 2021-06-17 | 2021-09-07 | 武汉市昱宸峰科技有限公司 | Heating non-combustion cigarette with fuming blasting beads |
| CN114572436A (en) * | 2020-12-01 | 2022-06-03 | 上海烟草集团有限责任公司 | High-speed forming device for blasting beads |
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| CN113349436A (en) * | 2021-06-17 | 2021-09-07 | 武汉市昱宸峰科技有限公司 | Heating non-combustion cigarette with fuming blasting beads |
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