CN109871726A - A kind of similar instrument registration method for early warning based on QR code and image recognition - Google Patents

A kind of similar instrument registration method for early warning based on QR code and image recognition Download PDF

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Publication number
CN109871726A
CN109871726A CN201910158794.7A CN201910158794A CN109871726A CN 109871726 A CN109871726 A CN 109871726A CN 201910158794 A CN201910158794 A CN 201910158794A CN 109871726 A CN109871726 A CN 109871726A
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China
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code
early warning
image
image recognition
similar instrument
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CN201910158794.7A
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Chinese (zh)
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刘爽
闵济海
雷凌
刘宏钰
姜红杉
雷丽君
周华
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Nanjing Tetraelc Electronic Technology Co Ltd
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Nanjing Tetraelc Electronic Technology Co Ltd
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Abstract

The invention discloses a kind of similar instrument registration method for early warning based on QR code and image recognition, including S1, preparation QR code;S2, QR code identification model is generated;S3, decoding stage;S4, early warning determine, establish convolutional neural networks algorithm model by the above four-stage and scan QR code, identify threshold value of warning;The present invention is compared to common two-dimensional bar code, QR code can store more information, Chinese character at most can store 1800 characters, it also can be to text, the address URL and other kinds of data encryption, adjusting to a line scanner is needed in scanning without as ordinary two dimensional bar code simultaneously, using the above feature of QR code, QR code is combined with thermal power plant's water station instrument registration early warning, the reliability of energy effective guarantee early warning system.

Description

A kind of similar instrument registration method for early warning based on QR code and image recognition
Technical field
The present invention relates to a kind of method for early warning more particularly to a kind of similar instrument number early warning based on QR code and image recognition Method belongs to robot application technology field.
Background technique
Thermal power plant water station, is the place for carrying out water chemical treatment, and water chemical treatment can guarantee therrmodynamic system each section With good water and steam quality, to prevent the fouling, corrosion and salification of heat power equipment, to safe, the economic fortune for guaranteeing power plant Row has a very important significance.Changing includes a large amount of instrument in water station, for monitoring working medium and equipment during water chemical treatment The important parameters such as temperature, pressure, electric current, the normal of parameters are of great significance to water chemical treatment process normal operation, institute To need timing to check whether interpretation exceeds threshold value to instrument registration in water station is changed.It is consumed in traditional manual inspection time-consuming Under the inefficient background of power, electric inspection process robot comes into being.Image recognition has had mature in conjunction with crusing robot Research and application case.
Instrument primary categories have pressure gauge, thermometer, flowmeter in power plant's water station, wherein being no lack of has appearance similar or complete Exactly the same instrument, and the threshold value of the instrument in water chemical treatment not homologous ray may be different, therefore use traditional image Identification technology is likely to occur wrong report and fails to report situation when carrying out classification and early warning to instrument, threaten the operation peace of thermal power plant's water station Full property and economy, or even influence the safety in operation and economy of entire fired power generating unit.
Therefore how on the basis of existing intellectualized technology realize the accurate early warning of instrument registration be those skilled in the art Urgent problem to be solved.
Summary of the invention
Goal of the invention: in order to overcome the deficiencies in the prior art, the present invention, which provides one kind, can be realized instrument registration The similar instrument registration method for early warning based on QR code and image recognition of accurate early warning.Technical solution: it is asked to solve above-mentioned technology Topic, a kind of similar instrument registration method for early warning based on QR code and image recognition of the invention include the following steps:
S1, QR code is prepared: to each preparing its distinctive QR code to the similar instrument of early warning and the QR code is attached to it In corresponding instrument, information that the QR code includes are as follows: meter number and threshold value of warning;
S2, it generates QR code identification model: acquiring the QR code image prepared, input in convolutional neural networks algorithm model and instruct Practice, obtains the QR code identification model that can accurately identify QR code image;This QR code identification model is embedded in crusing robot system;
S3, decoding stage: crusing robot acquisition instrument during inspection corresponding QR code generates in starting step S3 QR code identification model the QR code of acquisition is decoded, obtain the number and threshold value of warning information of the instrument;
S4, early warning determine: crusing robot acquisition instrument reading information and with the early warning threshold that is carried in the QR code that parses Value information comparison, if reading information, within the scope of threshold value of warning, crusing robot continues to execute inspection operation;If reading information Not within the scope of threshold value of warning, then early warning is carried out.
Further, the convolutional neural networks algorithm model in S3 passes through error backpropagation algorithm training.
Further, error backpropagation algorithm includes propagation stage and back-propagation stage forward;
The algorithm of propagation stage forward an are as follows: sample (X, Y) is chosen from QR code image obtained in S2, wherein X is QR code image, Y are the corresponding device numberings of QR code, and X is inputted to obtain reality output O in minor function Ap
Op=Fn(…(F2(F1(X·W(1))W(2))…)W(n));
Wherein F1For the 1st layer network activation primitive, F2For layer 2 network activation primitive, FnFor n-th layer network activation function, W1For the 1st layer network weight matrix, W2For layer 2 network weight matrix, WnFor n-th layer network weight matrix;
The algorithm in back-propagation stage are as follows: calculate the reality output O that propagation stage obtains forwardpWith corresponding ideal output Y Difference;The as error of model calculation value and true value;Difference is the error of model calculation value and true value, by the error Coefficient as each layer network of feedback modifiers.
Then according to the method for minimization error by error back propagation, weight matrix is adjusted using gradient descent method.
Further, the operating method of gray processing is to convert grayscale image for original RGB color image using mean value method Picture.
Further, the operating method of image denoising is to effectively remove the random noise in image using median filtering method.
Further, the operating method of binaryzation is that image is carried out binary conversion treatment using Otsu algorithm, will be had originally There is the image of 256 gray levels to be converted into the black white image that gray level only has 2, reduces memory space and operation complexity.
Workflow of the invention are as follows: the instrumentation with same model in statistics thermal power plant's water station first, to every A instrument is numbered, and individually sets threshold value of warning to each instrument, using QR code generator, production comprising meter number and Threshold value of warning information QR code.QR code printing and PVC protective case are mounted below corresponding instrument at 5cm.
QR code image is acquired, image is pre-processed, image inputs convolutional neural networks algorithm model by treated Middle training obtains the model that can accurately identify QR code image, and the QR code identification model completed will have been trained to be embedded in crusing robot In system.
Crusing robot is run near the meter location, is shot using high-definition camera to ambient enviroment, is worked as QR After code identification model detects in content of shooting and QR code occurs, scanning QR code is decoded information therein, obtains the instrument Number and threshold value of warning.Then image recognition reading is carried out to instrument, the instrument registration is judged whether in threshold value, if not In threshold value, pre-warning signal is sent to background monitoring room;If not executing operation without departing from threshold range.Instrument is compiled Number and registration typing background data base, then proceed to execute above-mentioned inspection operation, until completing this patrol task.
The utility model has the advantages that (1), compared to common two-dimensional bar code, QR code can store more information, and Chinese character at most may be used It, also can be to text, the address URL and other kinds of data encryption, while without as common two to store 1800 characters Dimension bar code is the same to need adjusting to a line scanner in scanning, using the above feature of QR code, by QR code and thermal power plant's water station instrument Indicate that number early warning combines, the reliability of energy effective guarantee early warning system;(2) this method is implemented simple, at low cost, improves inspection Robot Meter recognition precision, to effectively improve the safety of thermal power plant's water station operation.
Detailed description of the invention
Fig. 1 is flow chart of the invention.
Specific embodiment
The present invention will be further explained with reference to the accompanying drawing.
Embodiment
The problem of in order to realize the accurate early warning of the instrument registration pointed out in background technique, the application introduces QR code, and QR code is One kind of two-dimensional bar code can store additional information than common bar code, also without needing adjusting to a line in scanning as common bar code Scanner, and the coding and decoding technology of QR code book body is well-known technique, the application makees the instrument carried out just with this technology Therefore the identification of table no longer specifically repeats.
The present invention provides a kind of similar instrument based on QR code and image recognition that can be realized the accurate early warning of instrument registration Registration method for early warning, includes the following steps:
S1, QR code is prepared: to each preparing its distinctive QR code to the similar instrument of early warning and the QR code is attached to it In corresponding instrument, information that the QR code includes are as follows: meter number and threshold value of warning;
S2, it generates QR code identification model: acquiring the QR code image prepared, input in convolutional neural networks algorithm model and instruct Practice, obtains the QR code identification model that can accurately identify QR code image;This QR code identification model is embedded in crusing robot system;
S3, decoding stage: crusing robot acquisition instrument during inspection corresponding QR code generates in starting step S3 QR code identification model the QR code of acquisition is decoded, obtain the number and threshold value of warning information of the instrument;
S4, early warning determine: crusing robot acquisition instrument reading information and with the early warning threshold that is carried in the QR code that parses Value information comparison, if reading information, within the scope of threshold value of warning, crusing robot continues to execute inspection operation;If reading information Not within the scope of threshold value of warning, then early warning is carried out.
Convolutional neural networks algorithm model in S3 passes through error backpropagation algorithm training.
Error backpropagation algorithm includes propagation stage and back-propagation stage forward;
The algorithm of propagation stage forward an are as follows: sample (X, Y) is chosen from QR code image obtained in S2, wherein X is QR code image, Y are the corresponding device numberings of QR code, and X is inputted to obtain reality output O in minor function Ap
Op=Fn(…(F2(F1(X·W(1))W(2))…)W(n));
Wherein F1For the 1st layer network activation primitive, F2For layer 2 network activation primitive, FnFor n-th layer network activation function, W1For the 1st layer network weight matrix, W2For layer 2 network weight matrix, WnFor n-th layer network weight matrix;
The algorithm in back-propagation stage are as follows: calculate the reality output O that propagation stage obtains forwardpWith corresponding ideal output Y Difference;The as error of model calculation value and true value;Difference is the error of model calculation value and true value, by the error Coefficient as each layer network of feedback modifiers.
Then according to the method for minimization error by error back propagation, weight matrix is adjusted using gradient descent method.
The operating method of gray processing is to convert gray level image for original RGB color image using mean value method.Image is gone The operating method made an uproar is to effectively remove the random noise in image using median filtering method.The operating method of binaryzation is to use Image is carried out binary conversion treatment by Otsu algorithm, by originally with 256 gray levels image be converted into gray level only have 2 it is black White image reduces memory space and operation complexity.
The basic principles, main features and advantages of the invention have been shown and described above.The technical staff of the industry should Understand, the above embodiments do not limit the invention in any form, all obtained by the way of equivalent substitution or equivalent transformation Technical solution is fallen within the scope of protection of the present invention.

Claims (7)

1. a kind of similar instrument registration method for early warning based on QR code and image recognition, it is characterised in that include the following steps:
S1, QR code is prepared: to each preparing its distinctive QR code to the similar instrument of early warning and the QR code is attached to its correspondence Instrument on, information that the QR code includes are as follows: meter number and threshold value of warning;
S2, it generates QR code identification model: acquiring the QR code image prepared, input training in convolutional neural networks algorithm model, Obtain to accurately identify the QR code identification model of QR code image;This QR code identification model is embedded in crusing robot system;
S3, decoding stage: the corresponding QR code of crusing robot acquisition instrument during inspection, the QR generated in starting step S3 Code identification model is decoded the QR code of acquisition, obtains the number and threshold value of warning information of the instrument;
S4, early warning determine: crusing robot acquisition instrument reading information and with the threshold value of warning letter that is carried in the QR code that parses Breath comparison, if reading information, within the scope of threshold value of warning, crusing robot continues to execute inspection operation;If reading information does not exist Within the scope of threshold value of warning, then early warning is carried out.
2. a kind of similar instrument registration method for early warning based on QR code and image recognition according to claim 1, feature Be: the convolutional neural networks algorithm model in the S2 passes through error backpropagation algorithm training.
3. a kind of similar instrument registration method for early warning based on QR code and image recognition according to claim 2, feature Be: the error backpropagation algorithm includes propagation stage and back-propagation stage forward;
The algorithm of the propagation stage forward are as follows: the QR code image obtained in the S2 forms data set, Cong Zhongxuan with corresponding equipment A sample (X, Y) is taken, wherein X is QR code image, and Y is the corresponding device numbering of QR code, and X is inputted to obtain in minor function A To reality output Op
Op=Fn(…(F2(F1(X·W(1)) W(2))…) W(n));
Wherein F1For the 1st layer network activation primitive, F2For layer 2 network activation primitive, FnFor n-th layer network activation function, W1For 1st layer network weight matrix, W2For layer 2 network weight matrix, WnFor n-th layer network weight matrix;
The algorithm in the back-propagation stage are as follows: calculate the reality output O that propagation stage obtains forwardpWith corresponding ideal output Y's The error of difference, as model calculation value and true value;
Then according to the method for minimization error by error back propagation, weight matrix is adjusted using gradient descent method.
4. a kind of similar instrument registration method for early warning based on QR code and image recognition according to claim 1, feature It is: after acquiring the QR code image prepared in step S2, is pre-processed, the pre-treatment step includes gray processing, image Denoising and binary conversion treatment.
5. a kind of similar instrument registration method for early warning based on QR code and image recognition according to claim 4, feature Be: the operating method of the gray processing is to convert gray level image for original RGB color image using mean value method.
6. a kind of similar instrument registration method for early warning based on QR code and image recognition according to claim 4, feature Be: the operating method of described image denoising is using median filtering method.
7. a kind of similar instrument registration method for early warning based on QR code and image recognition according to claim 4, feature Be: the operating method of the binaryzation is that image is carried out binary conversion treatment using Otsu algorithm, will have 256 ashes originally The image of degree grade is converted into the black white image that gray level only has 2.
CN201910158794.7A 2018-12-28 2019-03-04 A kind of similar instrument registration method for early warning based on QR code and image recognition Pending CN109871726A (en)

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Application publication date: 20190611