CN109870110B - Movable reed detection and adjustment system and movable reed adjustment method - Google Patents
Movable reed detection and adjustment system and movable reed adjustment method Download PDFInfo
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- CN109870110B CN109870110B CN201910026883.6A CN201910026883A CN109870110B CN 109870110 B CN109870110 B CN 109870110B CN 201910026883 A CN201910026883 A CN 201910026883A CN 109870110 B CN109870110 B CN 109870110B
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- 235000014676 Phragmites communis Nutrition 0.000 title claims abstract description 160
- 238000001514 detection method Methods 0.000 title claims abstract description 43
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- 238000009434 installation Methods 0.000 description 3
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Abstract
The utility model provides a movable reed detects and adjustment system, including detection and action device and display device, detection and action device includes the base, set up in the layer board of base, movable reed fixed subassembly, movable reed stir subassembly, movable reed detection subassembly and controller, the top of base is provided with the crossbeam, movable reed detection subassembly sets up in the bottom surface of crossbeam, movable reed stir subassembly includes drive unit, the mounting panel of being connected with drive unit's output and two stirring bars of being connected perpendicularly with the mounting panel, the controller is all connected with movable reed detection subassembly, display device and drive unit. The thickness and the inclination of the movable reed are automatically detected, the inclination is automatically adjusted, the adjustment precision is high, and the working efficiency is high. The invention also provides a movable reed adjusting method.
Description
Technical Field
The invention relates to the field of detection of piezoelectric devices, in particular to a movable reed detection and adjustment system and a movable reed adjustment method.
Background
The working accuracy of the movable reed in the high-accuracy relay has higher requirements on the thickness and the inclination, and if the thickness of the movable reed after being produced is not in a preset range or the inclination exceeds a preset value, the action of the movable reed is not in the expected range, namely the movable reed is a defective product. The existing adjusting mode is that the human eyes observe the thickness and the inclination, the inclination of the movable reed is manually adjusted, and the adjusting precision and the adjusting efficiency are low.
Disclosure of Invention
In view of the above, the present invention provides a movable reed detecting and adjusting system and a movable reed adjusting method that automatically detect the thickness and inclination of the movable reed and automatically adjust the inclination, with high adjustment accuracy and high working efficiency, so as to solve the above problems.
The utility model provides a movable reed detects and adjustment system, including detecting and action device (100) and with detect and display device (200) that action device (100) are connected, detect and action device (100) include base (110), set up layer board (120) on base (110), movable reed fixed subassembly (130), movable reed stirs subassembly (140), movable reed detection subassembly (150) and controller (160), the top of base (110) is provided with crossbeam (111), movable reed detection subassembly (150) set up in crossbeam (111) towards the bottom surface of base (110), movable reed stirs subassembly (140) set up on base (110) and be located the below of crossbeam (111), movable reed stirs subassembly (140) including setting up drive unit (141) on base (110), install board (143) and two mutually parallel and stir pole (144) that are distributed and are connected with install board (143) perpendicularly along the length direction of installing board (143), controller (160) are connected with movable reed detection subassembly (150), display device (200) and drive unit (141).
Further, the display device (200) comprises a display (210) and a warning light (220).
Further, the movable reed toggle assembly (140) further comprises a sliding block (142) fixedly connected with the output end of the driving unit (141), and the mounting plate (143) is arranged on the sliding block (142).
Further, the support plate (120) is provided with a movable groove (121) corresponding to the length direction of the movable reed stirring assembly (140), one end, far away from the driving unit (141), of the mounting plate (143) is provided with a stirring end (1431), the two stirring rods (144) are arranged on the stirring end (1431), the stirring end (1431) is smaller than the movable groove (121), and the stirring end (1431) is located in the movable groove (121).
Further, one end of the movable reed fixing assembly (130) is fixedly arranged on the side of the cross beam (111), the other end of the movable reed fixing assembly is movably positioned above the supporting plate (120), and the middle part of the movable reed fixing assembly (130) is rotatably connected with the supporting plate (120).
Further, the movable reed fixing assembly (130) comprises a first air cylinder (131), a clamping piece (132) with a first end rotationally connected with the output end of the first air cylinder (131) and a positioning piece arranged on the supporting plate (120), and a second end of the clamping piece (132) bends and extends towards the positioning piece.
Further, a positioning groove (1321) is formed in an end face of the clamping member (132) facing the second end of the positioning member.
Further, the positioning piece comprises a first positioning column (133) and a second positioning column (134), and a containing section is formed among the first positioning column (133), the second positioning column (134) and the positioning groove (1321) of the clamping piece (132).
Further, the movable reed detection assembly (150) comprises a movable reed inclination sensor (151) and a movable reed thickness sensor (152), wherein the movable reed thickness sensor (152) is positioned on the bottom surface of the cross beam (111) and is close to the positioning piece, and a gap is formed between the second end of the clamping piece (132) and the supporting plate (120).
Further, the movable reed inclination sensor (151) and the movable reed thickness sensor (152) are photoelectric sensors, and the height of the sensing surface of the movable reed thickness sensor (152) is flush with the gap between the second end of the clamping piece (132) and the supporting plate (120).
The invention also provides a movable reed adjusting method, which comprises the following steps: step S0: setting a preset value of the riveting number of the movable reed and a preset range of the inclination or the size of the movable reed; step S1: detecting the thickness of the movable reed; step S2, calculating the riveting number of the movable reed according to the thickness of the movable reed, judging whether the riveting number of the movable reed is a preset value, if so, entering a step S4, otherwise, entering a step S3; step S3: performing error alarm; step S4: detecting the inclination or the size of the movable reed; step S5: judging whether the inclination or the size of the movable reed is in an adjustable range, if so, entering a step S6, otherwise, entering a step S3; step S6: judging whether the inclination of the movable reed 300 is within a preset range, if so, ending, otherwise, entering step S7; step S7: and the movable reed is shifted to move back and forth to correct the deviation.
Compared with the prior art, the movable reed detection and adjustment system comprises a detection and action device (100) and a display device (200) connected with the detection and action device (100), wherein the detection and action device (100) comprises a base (110), a supporting plate (120) arranged on the base (110), a movable reed fixing component (130), a movable reed stirring component (140), a movable reed detection component (150) and a controller (160), a cross beam (111) is arranged above the base (110), the movable reed detection component (150) is arranged on the bottom surface of the cross beam (111) facing the base (110), the movable reed stirring component (140) is arranged on the base (110) and is positioned below the cross beam (111), the movable reed stirring component (140) comprises a driving unit (141) arranged on the base (110), a mounting plate (143) connected with the output end of the driving unit (141) and two stirring rods (144) which are parallel to each other and distributed along the length direction of the mounting plate (143) and are vertically connected with the mounting plate (143), and the controller (160) is connected with the movable reed detection component (150), the display device (200) and the driving unit (141) respectively. The thickness and the inclination of the movable reed are automatically detected, the inclination is automatically adjusted, the adjustment precision is high, and the working efficiency is high. The invention also provides a movable reed adjusting method.
Drawings
Embodiments of the invention are described below with reference to the accompanying drawings, in which:
fig. 1 is a schematic perspective view of a movable reed detecting and adjusting system according to the present invention.
Fig. 2 is a schematic side view of the detection and actuation device of fig. 1.
Fig. 3 is an enlarged schematic view of a portion a in fig. 2.
Fig. 4 is an enlarged schematic view of the base and movable contact toggle assembly of fig. 3.
Fig. 5 is a perspective view of the movable reed.
Fig. 6 is a block diagram of a movable reed detecting and adjusting system according to the present invention.
Fig. 7 is a flow chart of the method for adjusting the movable reed according to the present invention.
Detailed Description
Specific embodiments of the present invention will be described in further detail below based on the drawings. It should be understood that the description herein of the embodiments of the invention is not intended to limit the scope of the invention.
Referring to fig. 1, the movable reed detecting and adjusting system provided by the present invention includes a detecting and operating device 100 and a display device 200 connected to the detecting and operating device 100.
The display device 200 includes a display 210 and a warning light 220.
Referring to fig. 5, the movable contact 300 includes a base 310, a contact 320 elastically connected to the base 310, and a movable contact 330 disposed on the contact 320. The base 310 is provided with a plurality of protruding stakes 311.
Referring to fig. 2 to 4, the detecting and actuating device 100 includes a base 110, a supporting plate 120 disposed on the base 110, a movable reed fixing assembly 130, a movable reed toggle assembly 140, a movable reed detecting assembly 150 and a controller 160.
A beam 111 is disposed above the base 110, and a movable reed detecting assembly 150 is disposed on a bottom surface of the beam 111 facing the base 110.
The movable reed toggle assembly 140 is disposed on the base 110 and below the beam 111.
The supporting plate 120 is provided with a movable groove 121 corresponding to the length direction of the movable reed toggle assembly 140.
The movable reed toggle assembly 140 comprises a driving unit 141 arranged on the base 110, a sliding block 142 fixedly connected with the output end of the driving unit 141, an installation plate 143 fixedly arranged on the sliding block 142, and two toggle rods 144 which are parallel to each other and distributed along the length direction of the installation plate 143 and are vertically connected with the installation plate 143.
One end of the mounting plate 143 far away from the driving unit 141 is provided with a poking end 1431, the two poking rods 144 are arranged on the poking end 1431, the poking end 1431 is smaller than the movable groove 121 in width, and the reed 320 of the movable reed 300 is positioned between the two poking rods 144. Toggle end 1431 is positioned in movable slot 121.
One end of the movable reed fixing assembly 130 is fixedly arranged at the side of the cross beam 111, and the other end is movably arranged above the supporting plate 120. The middle part of the movable reed fixing assembly 130 is rotatably connected with the supporting plate 120.
Specifically, the movable reed fixing assembly 130 includes a first cylinder 131 disposed at a side of the beam 111, a clamping member 132 having a first end rotatably connected to an output end of the first cylinder 131, and a positioning member disposed on the supporting plate 120.
The middle part of the clamping piece 132 is rotatably connected with the supporting plate 120 through a rotating shaft 135, and the second end of the clamping piece 132 is bent and extended towards the positioning piece.
The clamping member 132 is provided with a positioning groove 1321 on an end surface facing the second end of the positioning member. The positioning groove 1321 cooperates with the rivet point 311 of the movable reed 300 to realize positioning.
In this embodiment, the positioning member includes a first positioning post 133 and a second positioning post 134, and a receiving space is formed between the first positioning post 133, the second positioning post 134, and the positioning groove 1321 of the clamping member 132 for placing the movable reed 300. When the first cylinder 131 drives the clamping member 132 to rotate about the rotation shaft 135, the second end of the clamping member 132 movably abuts against the movable reed 300, thereby clamping and fixing the movable reed 300. In other embodiments, the positioning member may be a positioning plate having a positioning slot on one surface, and the side surface of the positioning plate having the positioning slot faces the second end of the clamping member 132.
The movable reed detecting unit 150 includes a movable reed inclination sensor 151 and a movable reed thickness sensor 152. The movable reed inclination sensor 151 is located at the bottom surface of the beam 111 and near the movable groove 121, and the movable reed thickness sensor 152 is located at the bottom surface of the beam 111 and near the second positioning post 134. A gap is provided between the second end of the clamping member 132 and the blade 120.
The movable reed inclination sensor 151 and the movable reed thickness sensor 152 are both photoelectric sensors, the height of the sensing surface of the movable reed thickness sensor 152 is flush with the gap between the second end of the clamping member 132 and the supporting plate 120, and the movable reed thickness sensor 152 detects the thickness of the base 310 of the movable reed 300 through the gap between the second end of the clamping member 132 and the supporting plate 120. Since the base 310 of the movable reed 300 is abutted against the second positioning post 134 toward the first side of the second positioning post 134, the thickness of the base 310 of the movable reed 300 can be obtained by only detecting that the base 310 is far away from the second side of the second positioning post 134. The movable reed inclination sensor 151 detects the inclination of the reed 320 of the movable reed 300.
Referring to fig. 6, the controller 160 is connected to the movable reed inclination sensor 151, the movable reed thickness sensor 152, the display 210, the warning light 220 and the driving unit 141.
Referring to fig. 7, the method for adjusting the movable reed of the present invention includes the following steps:
step S1: the movable reed thickness sensor 152 detects the thickness of the movable reed 300, specifically the thickness of the base 310 of the movable reed 300.
Step S2, the controller 160 calculates the number of riveting pieces of the movable reed 300 according to the thickness of the movable reed 300, and judges whether the thickness of the movable reed 300 is a preset value, if yes, step S4 is entered, otherwise, step S3 is entered, and the thickness of the base 310 is necessarily changed due to different numbers of riveting pieces.
Step S3: an error alarm is made, such as the display 210 showing an error, and the warning light 220 is illuminated.
Step S4: the tilt sensor 151 detects the tilt or size of the movable reed 300, and the tilt of the movable reed 320 with respect to the base 310 or the size of the movable reed 300 can be known from the distance between the movable reed 320 of the movable reed 300 and the tilt sensor 151. The dimensions of the movable contact 300, such as width or thickness, indicate that the product is unacceptable if the predetermined requirements are not met.
Step S5: the controller 160 determines whether the inclination or the size of the movable reed 300 is within the adjustable range, if so, it goes to step S6, otherwise it goes to step S3. If the inclination of the movable contact spring 300 is too large or the size of the movable contact spring 300 is not satisfactory, an error alarm is given.
Step S6: the controller 160 determines whether the inclination of the movable reed 300 is within the predetermined range, and ends if so, and otherwise proceeds to step S7.
Step S7: the driving unit 141 drives the slider 142 and the mounting plate 143 to move back and forth along the length direction, so that the two toggle levers 144 toggle the reed 320 of the movable reed 300 to move back and forth. After that, the process returns to step S6.
In this embodiment, step S0 is further included before step S1: a predetermined value of the number of rivet pieces of the movable reed, and a predetermined range of inclination or size of the movable reed are set. Thus, the related parameters can be set according to the actual needs, and the application range of the device is improved.
Compared with the prior art, the movable reed detection and adjustment system of the invention comprises a detection and action device 100 and a display device 200 connected with the detection and action device 100, wherein the detection and action device 100 comprises a base 110, a supporting plate 120 arranged on the base 110, a movable reed fixing component 130, a movable reed stirring component 140, a movable reed detection component 150 and a controller 160, a beam 111 is arranged above the base 110, the movable reed detection component 150 is arranged on the bottom surface of the beam 111 facing the base 110, the movable reed stirring component 140 is arranged on the base 110 and is positioned below the beam 111, the movable reed stirring component 140 comprises a driving unit 141 arranged on the base 110, a mounting plate 143 connected with the output end of the driving unit 141 and two stirring rods 144 which are parallel to each other and are distributed along the length direction of the mounting plate 143 and are vertically connected with the mounting plate 143, and the controller 160 is connected with the movable reed detection component 150, the display device 200 and the driving unit 141. The thickness and the inclination of the movable reed are automatically detected, the inclination is automatically adjusted, the adjustment precision is high, and the working efficiency is high. The invention also provides a movable reed adjusting method.
The above is only a preferred embodiment of the present invention and is not intended to limit the scope of the present invention, and any modifications, equivalent substitutions or improvements within the spirit of the present invention are intended to be covered by the claims of the present invention.
Claims (8)
1. A movable reed detection and adjustment system is characterized in that: the device comprises a detection and action device (100) and a display device (200) connected with the detection and action device (100), the detection and action device (100) comprises a base (110), a supporting plate (120) arranged on the base (110), a movable spring fixing component (130), a movable spring stirring component (140), a movable spring detection component (150) and a controller (160), wherein a cross beam (111) is arranged above the base (110), the movable spring detection component (150) is arranged on the bottom surface of the cross beam (111) facing the base (110), a movable spring stirring component (140) is arranged on the base (110) and is positioned below the cross beam (111), the movable spring stirring component (140) comprises a driving unit (141) arranged on the base (110), a mounting plate (143) connected with the output end of the driving unit (141) and two stirring rods (144) which are parallel to each other and distributed along the length direction of the mounting plate (143) and are vertically connected with the mounting plate (143), the controller (160) is connected with the movable spring detection component (150), the display device (200) and the driving unit (141) are connected with the movable spring stirring component (140) and the driving unit (140) comprises a driving unit (142) which is also connected with the output end of the driving unit (142) and the driving unit (142), the support plate (120) is provided with a movable groove (121) corresponding to the length direction of the movable reed stirring assembly (140), one end, far away from the driving unit (141), of the mounting plate (143) is provided with a stirring end (1431), the two stirring rods (144) are arranged on the stirring end (1431), the stirring end (1431) is smaller than the movable groove (121), and the stirring end (1431) is located in the movable groove (121).
2. The movable reed detection and adjustment system as claimed in claim 1, wherein: one end of the movable reed fixing assembly (130) is fixedly arranged on the side of the cross beam (111), the other end of the movable reed fixing assembly is movably positioned above the supporting plate (120), and the middle part of the movable reed fixing assembly (130) is rotationally connected with the supporting plate (120).
3. The movable reed detection and adjustment system as claimed in claim 2, wherein: the movable reed fixing assembly (130) comprises a first air cylinder (131), a clamping piece (132) with a first end rotatably connected with the output end of the first air cylinder (131) and a positioning piece arranged on the supporting plate (120), and a second end of the clamping piece (132) bends and extends towards the positioning piece.
4. The movable reed detection and adjustment system as claimed in claim 3, wherein: a positioning groove (1321) is formed in the end face, facing the second end of the positioning piece, of the clamping piece (132).
5. The movable contact spring detection and adjustment system according to claim 4, wherein: the locating piece comprises a first locating column (133) and a second locating column (134), and a containing section is formed among the first locating column (133), the second locating column (134) and a locating groove (1321) of the clamping piece (132).
6. The movable reed detection and adjustment system as claimed in claim 3, wherein: the movable reed detection assembly (150) comprises a movable reed inclination sensor (151) and a movable reed thickness sensor (152), wherein the movable reed thickness sensor (152) is positioned on the bottom surface of the cross beam (111) and is close to the positioning piece, and a gap is reserved between the second end of the clamping piece (132) and the supporting plate (120).
7. The movable contact spring detection and adjustment system according to claim 6, wherein: the movable reed inclination sensor (151) and the movable reed thickness sensor (152) are photoelectric sensors, and the height of the sensing surface of the movable reed thickness sensor (152) is flush with the gap between the second end of the clamping piece (132) and the supporting plate (120).
8. A movable reed adjustment method employing the movable reed detection and adjustment system according to any one of claims 1 to 7, comprising the steps of:
step S0: setting a preset value of the riveting number of the movable reed and a preset range of the inclination or the size of the movable reed;
step S1: detecting the thickness of the movable reed;
step S2, calculating the riveting number of the movable reed according to the thickness of the movable reed, judging whether the riveting number of the movable reed is a preset value, if so, entering a step S4, otherwise, entering a step S3;
step S3: performing error alarm;
step S4: detecting the inclination or the size of the movable reed;
step S5: judging whether the inclination or the size of the movable reed is in an adjustable range, if so, entering a step S6, otherwise, entering a step S3;
step S6: judging whether the inclination of the movable reed is within a preset range, if so, ending, otherwise, entering a step S7;
step S7: and the movable reed is shifted to move back and forth to correct the deviation.
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CN201910026883.6A CN109870110B (en) | 2019-01-11 | 2019-01-11 | Movable reed detection and adjustment system and movable reed adjustment method |
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CN201910026883.6A CN109870110B (en) | 2019-01-11 | 2019-01-11 | Movable reed detection and adjustment system and movable reed adjustment method |
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CN109870110B true CN109870110B (en) | 2024-02-13 |
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CN102004009A (en) * | 2010-09-10 | 2011-04-06 | 宁波金海电子有限公司 | Elasticity detecting device of movable reeds and detecting method thereof |
JP3176325U (en) * | 2012-04-04 | 2012-06-14 | 株式会社ナイステック | Mounting angle variable cutting device |
CN105824057A (en) * | 2015-01-08 | 2016-08-03 | 富泰华工业(深圳)有限公司 | Automatic detection device |
CN108746968A (en) * | 2018-07-20 | 2018-11-06 | 申乐股份有限公司 | Automatic spot trimmer for processing movable contact spring component |
CN209230536U (en) * | 2019-01-11 | 2019-08-09 | 浙江格蕾特电器股份有限公司 | Movable contact spring detection and adjustment system |
Family Cites Families (1)
Publication number | Priority date | Publication date | Assignee | Title |
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EP2275777B1 (en) * | 2008-05-01 | 2018-01-17 | Kabushiki Kaisha Bridgestone | Device and method for measuring object to be measured having hollow circular cylindrical shape |
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- 2019-01-11 CN CN201910026883.6A patent/CN109870110B/en active Active
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102004009A (en) * | 2010-09-10 | 2011-04-06 | 宁波金海电子有限公司 | Elasticity detecting device of movable reeds and detecting method thereof |
JP3176325U (en) * | 2012-04-04 | 2012-06-14 | 株式会社ナイステック | Mounting angle variable cutting device |
CN105824057A (en) * | 2015-01-08 | 2016-08-03 | 富泰华工业(深圳)有限公司 | Automatic detection device |
CN108746968A (en) * | 2018-07-20 | 2018-11-06 | 申乐股份有限公司 | Automatic spot trimmer for processing movable contact spring component |
CN209230536U (en) * | 2019-01-11 | 2019-08-09 | 浙江格蕾特电器股份有限公司 | Movable contact spring detection and adjustment system |
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