CN109868537A - A kind of fibre reinforced materials weaving method - Google Patents
A kind of fibre reinforced materials weaving method Download PDFInfo
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- CN109868537A CN109868537A CN201711257325.8A CN201711257325A CN109868537A CN 109868537 A CN109868537 A CN 109868537A CN 201711257325 A CN201711257325 A CN 201711257325A CN 109868537 A CN109868537 A CN 109868537A
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- braider
- fibre reinforced
- loom reed
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Abstract
The present invention relates to a kind of fibre reinforced materials weaving methods, including unwinding device, tensioner, collating unit, braider, side retracting device and wrap-up, unwinding device is located at the front of braider, wrap-up is located at the rear of braider, the tensioner, collating unit is between unwinding device and braider, wherein tensioner is between unwinding device and collating unit, side retracting device is between braider and wrap-up, it is characterized by also including Loom reeds, first pneumatic device, key lever, cutter device and the second pneumatic device, wherein Loom reed is located at the top of braider, first pneumatic device and key lever are located at the entry position of braider, cutter device and the second pneumatic device are located at the outlet port of braider；Braiding finished product latitude and longitude are evenly distributed, and greatly improve through multiple tow sides beating intensity, and performance is more preferable, and appearance is full, can satisfy modern to the dual requirements of braiding finished appearance and quality.
Description
Technical field
The present invention relates to the technical field of weaving method more particularly to a kind of weaving methods of fibre reinforced materials.
Background technique
In the prior art, weaving is woven mainly for continuous fiber roving, to obtain more soft
Fibre knitting cloth, the braiding of weft is mainly using the shuttle in traditional weaving；And performance is better in order to obtain
Braided fabric needs the continuous fiber reinforcement material to wider thin ribbon shaped to weave；But since the strip is wider and it is certain to have
Hardness, therefore the shuttle of traditional weaving can not just carry out the traction of weft to it, to cannot be woven to the material.
Summary of the invention
The technical problem to be solved by the present invention is in order to overcome the deficiencies in the prior art and defect, the present invention is mentioned
For a kind of weaving method of fibre reinforced materials, weaves finished product latitude and longitude and be evenly distributed, it is big through multiple tow sides beating intensity
Width improves, and performance is more preferable, and appearance is full, can satisfy modern to the dual requirements of braiding finished appearance and quality.
The technical solution adopted by the present invention to solve the technical problems is: a kind of fibre reinforced materials weaving method, including
Unwinding device, tensioner, collating unit, braider, side retracting device and wrap-up, before unwinding device is located at braider
Side, wrap-up is located at the rear of braider, the tensioner, collating unit between unwinding device and braider,
Middle tensioner is between unwinding device and collating unit, and side retracting device is between braider and wrap-up, feature
It is: further includes Loom reed, the first pneumatic device, key lever, cutter device and the second pneumatic device, wherein Loom reed is located at
The top of braider, the first pneumatic device and key lever are located at the entry position of braider, cutter device and the second pneumatic device position
In the outlet port of braider；
The weaving method the following steps are included:
(1) it weaves feeding: fibre reinforced materials volume being released by unwinding device, into flattening is stretched in tensioner, through arranging
The entry position of braider is transmitted to after array apparatus arrangement；
(2) it arranges warp: the fibre reinforced materials of wider thin ribbon shaped is put into braider along warp direction；
(3) pneumatic bringer line: the first pneumatic device of starting, by being located at braider in the first pneumatic device distraction step (one)
The fibre reinforced materials of wider thin ribbon shaped of entry position move at key lever position；
(4) key lever is drawn: by flexible steel bar pulling chain bar, so that key lever clamps the fibre reinforced materials of wider thin ribbon shaped, it will
Fibre reinforced materials is pulled to key lever position；
(5) juxtaposition beats up: by starting braider top Loom reed, to the fibre reinforced materials of wider thin ribbon shaped into
The beating of row juxtaposition；
(6) side and winding are received in cutting: the fibre reinforced materials after juxtaposition beats up is passed through braider exit position
Cutter device cut, then start the second pneumatic device be sent into side retracting device carry out receipts side, finally enter wrap-up
Rolling entrucking storage.
Further, Loom reed is provided with electronic controller and fibre reinforced materials entrance, in electronic controller in advance
Control program is provided with to control Loom reed beating, the fiber-reinforced material inlet of fibre reinforced materials is filled out in advance pours loom
In, and outflow is moved with Loom reed to compensate gap caused by juxtaposition beating, the intersection used in the step (5)
Overlapping beating step specifically includes:
(1) fibre reinforced materials of wider thin ribbon shaped is arranged that four warps, Loom reed will wider thin ribbon shapeds by the first step in advance
Fibre reinforced materials accordingly get four wefts and four warp threads cross；
(2) second step lifts first in four warps, and excess-three item avales, and beats up through Loom reed primary；
(3) third step lifts the Article 2 in four warps, and excess-three item avales, and beats up through Loom reed primary；
(4) the 4th steps, turn-over lift the Article 3 in four warps, and excess-three item avales, and beat up through Loom reed primary；
(5) the 5th steps lift the Article 4 in four warps, and excess-three item avales, and beat up through Loom reed primary；
(6) the 6th steps, turn-over lift first and third in four warps, remaining two avale, through Loom reed beating one
It is secondary；
(7) the 7th steps lift second, four in four warps, remaining two avale, and beat up through Loom reed primary；
(8) the 8th steps, turn-over lift first and second in four warps, remaining two avale, through Loom reed beating one
It is secondary；
(9) the 9th steps lift third and fourth in four warps, remaining two avale, and beat up through Loom reed primary；
(10) the tenth steps, turn-over lift first, fourth in four warps, remaining two avale, through Loom reed beating one
It is secondary；
(11) the 11st steps, turn-over lift second and third in four warps, remaining two avale, and beat up through Loom reed
Once；
(12) the 12nd steps, are repeated in execution above-mentioned steps.
Further, fibre reinforced materials is the reinforced thermoplastic plastics for being mixed with continuous fiber.
Further, thermoplastic selects the mixture of any one or more in PP, PE, PA.
Further, continuous fiber is selected in alkali-free glass fibre, medium-alkali glass fibre, basalt fibre or carbon fiber
The mixture of any one or more.
Further, the lines of fibre reinforced materials braiding finished product can be adjusted by braider.
Further, pneumatic device selects electric air pump.
Further, pneumatic device selects pneumatic motor.
Further, the multiple that warp and weft quantity is 4.
Further, warp is provided with 22, and the weft is provided with 20.
The beneficial effects of the present invention are:
(1) deficiency in the prior art is solved effectively to mention using Loom reed to the continuous fiber reinforcement material of wider thin ribbon shaped
Height braiding end properties and intensity；
(2) braiding finished product latitude and longitude are evenly distributed, and greatly improve through multiple tow sides beating intensity, and performance is more preferable, and appearance is full
It is full, it can satisfy modern to the dual requirements of braiding finished appearance and quality.
Detailed description of the invention
Fig. 1 is a kind of structure drawing of device of the weaving method of fibre reinforced materials of the present invention.
Fig. 2 is a kind of structural schematic diagram of the fibre reinforced materials of wider thin ribbon shaped of the present invention.
Fig. 3 is a kind of structural schematic diagram of the establishment finished product using fibre reinforced materials of the present invention.
In figure, 1. unwinding devices, 2. tensioners, 3. collating units, 4. braiders, 41. Loom reeds, 42. first gas
Dynamic device, 43. key levers, 44. cutter devices, 45. second pneumatic devices, 5. side retracting devices, 6. wrap-ups.
Specific embodiment
In conjunction with the accompanying drawings, the present invention is further explained in detail.These attached drawings are simplified schematic diagram, only with
Illustration illustrates basic structure of the invention, therefore it only shows the composition relevant to the invention.
As shown in Figure 1-3, a kind of fibre reinforced materials weaving method, including unwinding device 1, tensioner 2, collating unit
3, braider 4, side retracting device 5 and wrap-up 6, unwinding device 1 are located at the front of braider 4, and wrap-up 6 is located at braider
4 rear, the tensioner 2, collating unit 3 are between unwinding device 1 and braider 4, and wherein tensioner 2 is located at and puts
Between winding apparatus 1 and collating unit 3, side retracting device 5 between braider 4 and wrap-up 6, further include Loom reed 41,
First pneumatic device 42, key lever 43, cutter device 44 and the second pneumatic device 45, wherein Loom reed 41 is located at braider 4
Top, the first pneumatic device 42 and key lever 43 are located at the entry position of braider 4, cutter device 44 and the second pneumatic device 45
In the outlet port of braider 4；
The weaving method the following steps are included:
(1) it weaves feeding: fibre reinforced materials volume being released by unwinding device 1, is flattened into being stretched in tensioner 2, warp
Collating unit 3 is transmitted to the entry position of braider 4 after arranging；
(2) it arranges warp: the fibre reinforced materials of wider thin ribbon shaped is put into braider 4 along warp direction；
(3) pneumatic bringer line: the first pneumatic device 42 of starting is compiled by being located in 42 distraction step of the first pneumatic device (one)
The fibre reinforced materials of the wider thin ribbon shaped of the entry position of loom 4 moves at 43 position of key lever；
(4) key lever is drawn: by flexible steel bar pulling chain bar 43, so that key lever 43 clamps the fiber reinforcement material of wider thin ribbon shaped
Material, is pulled to 43 position of key lever for fibre reinforced materials；
(5) juxtaposition beats up: by starting 3 top Loom reed 41 of braider, to the fibre reinforced materials of wider thin ribbon shaped
Carry out juxtaposition beating；
(6) side and winding are received in cutting: the fibre reinforced materials after juxtaposition beats up is passed through 4 outlet port of braider
The cutter device 44 at place is cut, and is then started the second pneumatic device 45 feeding side retracting device 5 and is carried out receipts side, finally enters receipts
The rolling entrucking of winding apparatus 6 storage.
Specifically, Loom reed is provided with electronic controller and fibre reinforced materials entrance, sets in advance in electronic controller
Control program is equipped with to control Loom reed beating, the fiber-reinforced material inlet of fibre reinforced materials is filled out in advance pours loom
In, and outflow is moved with Loom reed to compensate gap caused by juxtaposition beating, the intersection used in the step (5)
Overlapping beating step specifically includes:
(1) fibre reinforced materials of wider thin ribbon shaped is arranged that four warps, Loom reed will wider thin ribbon shapeds by the first step in advance
Fibre reinforced materials accordingly get four wefts and four warp threads cross；
(2) second step lifts first in four warps, and excess-three item avales, and beats up through Loom reed primary；
(3) third step lifts the Article 2 in four warps, and excess-three item avales, and beats up through Loom reed primary；
(4) the 4th steps, turn-over lift the Article 3 in four warps, and excess-three item avales, and beat up through Loom reed primary；
(5) the 5th steps lift the Article 4 in four warps, and excess-three item avales, and beat up through Loom reed primary；
(6) the 6th steps, turn-over lift first and third in four warps, remaining two avale, through Loom reed beating one
It is secondary；
(7) the 7th steps lift second, four in four warps, remaining two avale, and beat up through Loom reed primary；
(8) the 8th steps, turn-over lift first and second in four warps, remaining two avale, through Loom reed beating one
It is secondary；
(9) the 9th steps lift third and fourth in four warps, remaining two avale, and beat up through Loom reed primary；
(10) the tenth steps, turn-over lift first, fourth in four warps, remaining two avale, through Loom reed beating one
It is secondary；
(11) the 11st steps, turn-over lift second and third in four warps, remaining two avale, and beat up through Loom reed
Once；
(12) the 12nd steps, are repeated in execution above-mentioned steps.
Specifically, fibre reinforced materials is the reinforced thermoplastic plastics for being mixed with continuous fiber.
Specifically, thermoplastic selects the mixture of any one or more in PP, PE, PA.
Specifically, continuous fiber selects appointing in alkali-free glass fibre, medium-alkali glass fibre, basalt fibre or carbon fiber
It anticipates one or more mixtures.
Specifically, the lines of fibre reinforced materials braiding finished product can be adjusted by braider.
Specifically, pneumatic device selects electric air pump.
Specifically, pneumatic device selects pneumatic motor.
Specifically, the multiple that warp and weft quantity is 4.
Specifically, warp is provided with 22, and the weft is provided with 20
Preferably,
Loom reed is provided with electronic controller and fibre reinforced materials entrance, is previously provided with controlling extent in electronic controller
To control Loom reed beating, the fiber-reinforced material inlet of fibre reinforced materials is filled out in advance to be poured in loom, and with loom steel
To compensate gap caused by juxtaposition beating, the juxtaposition beating step used in step (5) is specifically wrapped for reed movement outflow
It includes:
(1) fibre reinforced materials of wider thin ribbon shaped is arranged that six warps, Loom reed will wider thin ribbon shapeds by the first step in advance
Fibre reinforced materials accordingly get six wefts and six warp threads cross；
(2) second step lifts one in six warps, remaining five avale, and beats up through Loom reed primary；
(3) third step lifts two in six warps, remaining four avale, and beats up through Loom reed primary；
(4) the 4th steps lift three in six warps, and excess-three item avales, and beat up through Loom reed primary；
(5) the 5th steps, turn-over lift first and third, five in six warps, and excess-three item avales, and beats up through Loom reed
Once；
(6) the 6th steps, turn-over lift second, four, six in six warps, and excess-three item avales, and beats up through Loom reed
Once；
(7) the 7th steps lift second, five in six warps, remaining four avale, and beat up through Loom reed primary；
(8) the 8th steps, turn-over lift third and fourth in six warps, remaining four avale, through Loom reed beating one
It is secondary；
(9) the 9th steps lift first, second and third in six warps, and excess-three item avales, and beat up through Loom reed primary；
(10) the tenth steps, turn-over lift fourth, fifth, six in six warps, and excess-three item avales, and beats through Loom reed
Latitude is primary；
(11) the 11st steps, are repeated in execution above-mentioned steps.
Taking the above-mentioned ideal embodiment according to the present invention as inspiration, through the above description, relevant staff is complete
Various changes and amendments can be carried out without departing from the scope of the technological thought of the present invention' entirely.The technology of this invention
Property range is not limited to the contents of the specification, it is necessary to which the technical scope thereof is determined according to the scope of the claim.
Claims (10)
1. a kind of fibre reinforced materials weaving method, including unwinding device, tensioner, collating unit, braider, side retracting device
And wrap-up, unwinding device are located at the front of braider, wrap-up is located at the rear of braider, the tensioner, row
Array apparatus is between unwinding device and braider, and wherein tensioner receives side dress between unwinding device and collating unit
Setting between braider and wrap-up, it is characterised in that: further include Loom reed, the first pneumatic device, key lever, cutting dress
Set with the second pneumatic device, wherein Loom reed is located at the top of braider, and the first pneumatic device and key lever are located at braider
Entry position, cutter device and the second pneumatic device are located at the outlet port of braider；
The weaving method the following steps are included:
(1) it weaves feeding: fibre reinforced materials volume being released by unwinding device, into flattening is stretched in tensioner, through arranging
The entry position of braider is transmitted to after array apparatus arrangement；
(2) it arranges warp: the fibre reinforced materials of wider thin ribbon shaped is put into braider along warp direction；
(3) pneumatic bringer line: the first pneumatic device of starting, by being located at braider in the first pneumatic device distraction step (one)
The fibre reinforced materials of wider thin ribbon shaped of entry position move at key lever position；
(4) key lever is drawn: by flexible steel bar pulling chain bar, so that key lever clamps the fibre reinforced materials of wider thin ribbon shaped, it will
Fibre reinforced materials is pulled to key lever position；
(5) juxtaposition beats up: by starting braider top Loom reed, to the fibre reinforced materials of wider thin ribbon shaped into
The beating of row juxtaposition；
(6) side and winding are received in cutting: the fibre reinforced materials after juxtaposition beats up is passed through braider exit position
Cutter device cut, then start the second pneumatic device be sent into side retracting device carry out receipts side, finally enter wrap-up
Rolling entrucking storage.
2. weaving method according to claim 1, it is characterised in that: the Loom reed is provided with electronic controller and fibre
Reinforcing material entrance is tieed up, control program is previously provided in electronic controller to control Loom reed beating, fibre reinforced materials
Fiber-reinforced material inlet is filled out in advance to be poured in loom, and moves outflow with Loom reed to compensate juxtaposition beating and cause
Gap, the juxtaposition beating step used in the step (5) specifically includes:
(1) fibre reinforced materials of wider thin ribbon shaped is arranged that four warps, Loom reed will wider thin ribbon shapeds by the first step in advance
Fibre reinforced materials accordingly get four wefts and four warp threads cross；
(2) second step lifts first in four warps, and excess-three item avales, and beats up through Loom reed primary；
(3) third step lifts the Article 2 in four warps, and excess-three item avales, and beats up through Loom reed primary；
(4) the 4th steps, turn-over lift the Article 3 in four warps, and excess-three item avales, and beat up through Loom reed primary；
(5) the 5th steps lift the Article 4 in four warps, and excess-three item avales, and beat up through Loom reed primary；
(6) the 6th steps, turn-over lift first and third in four warps, remaining two avale, through Loom reed beating one
It is secondary；
(7) the 7th steps lift second, four in four warps, remaining two avale, and beat up through Loom reed primary；
(8) the 8th steps, turn-over lift first and second in four warps, remaining two avale, through Loom reed beating one
It is secondary；
(9) the 9th steps lift third and fourth in four warps, remaining two avale, and beat up through Loom reed primary；
(10) the tenth steps, turn-over lift first, fourth in four warps, remaining two avale, through Loom reed beating one
It is secondary；
(11) the 11st steps, turn-over lift second and third in four warps, remaining two avale, and beat up through Loom reed
Once；
(12) the 12nd steps, are repeated in execution above-mentioned steps.
3. weaving method according to claim 2, it is characterised in that: the fibre reinforced materials is to be mixed with continuous fiber
Reinforced thermoplastic plastics.
4. weaving method according to claim 3, it is characterised in that: the thermoplastic is selected any in PP, PE, PA
One or more mixtures.
5. weaving method according to claim 4, it is characterised in that: the continuous fiber select alkali-free glass fibre, in
The mixture of any one or more in alkali containing glass fibre, basalt fibre or carbon fiber.
6. weaving method according to claim 1, it is characterised in that: the lines energy of the fibre reinforced materials braiding finished product
Enough it is adjusted by braider.
7. weaving method according to claim 1, it is characterised in that: the pneumatic device selects electric air pump.
8. weaving method according to claim 1, it is characterised in that: the pneumatic device selects pneumatic motor.
9. weaving method according to claim 2, it is characterised in that: the multiple that the warp and weft quantity is 4.
10. weaving method according to claim 2, it is characterised in that: the warp is provided with 22, the weft setting
There are 20.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711257325.8A CN109868537A (en) | 2017-12-04 | 2017-12-04 | A kind of fibre reinforced materials weaving method |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711257325.8A CN109868537A (en) | 2017-12-04 | 2017-12-04 | A kind of fibre reinforced materials weaving method |
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| CN109868537A true CN109868537A (en) | 2019-06-11 |
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| CN201711257325.8A Pending CN109868537A (en) | 2017-12-04 | 2017-12-04 | A kind of fibre reinforced materials weaving method |
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Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102418200A (en) * | 2010-09-27 | 2012-04-18 | 江苏澳盛复合材料科技有限公司 | Carbon fiber cloth weaving machine |
| CN103628224A (en) * | 2013-12-10 | 2014-03-12 | 天津昂林贸烽高新材料有限公司 | Broad-width carbon-fiber knitting machine and method for producing carbon-fiber gridding cloth by using same |
| CN103820941A (en) * | 2013-12-13 | 2014-05-28 | 常州市宏发纵横新材料科技股份有限公司 | Large-tow carbon-fiber biaxis fabric production equipment |
| CN204690240U (en) * | 2015-03-31 | 2015-10-07 | 朱友良 | General braiding machine |
| CN105155103A (en) * | 2015-07-15 | 2015-12-16 | 北京昂林贸烽科技有限公司 | Reciprocating type automatic wide carbon fiber braiding machine and braiding method |
| CN206127553U (en) * | 2016-10-12 | 2017-04-26 | 湖南思乐科技有限公司 | Automatic tricot machine of low grammes per square metre carbon fiber |
-
2017
- 2017-12-04 CN CN201711257325.8A patent/CN109868537A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102418200A (en) * | 2010-09-27 | 2012-04-18 | 江苏澳盛复合材料科技有限公司 | Carbon fiber cloth weaving machine |
| CN103628224A (en) * | 2013-12-10 | 2014-03-12 | 天津昂林贸烽高新材料有限公司 | Broad-width carbon-fiber knitting machine and method for producing carbon-fiber gridding cloth by using same |
| CN103820941A (en) * | 2013-12-13 | 2014-05-28 | 常州市宏发纵横新材料科技股份有限公司 | Large-tow carbon-fiber biaxis fabric production equipment |
| CN204690240U (en) * | 2015-03-31 | 2015-10-07 | 朱友良 | General braiding machine |
| CN105155103A (en) * | 2015-07-15 | 2015-12-16 | 北京昂林贸烽科技有限公司 | Reciprocating type automatic wide carbon fiber braiding machine and braiding method |
| CN206127553U (en) * | 2016-10-12 | 2017-04-26 | 湖南思乐科技有限公司 | Automatic tricot machine of low grammes per square metre carbon fiber |
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Application publication date: 20190611 |