CN109865910A - A kind of configurable flexible production line of light modulator assembling - Google Patents
A kind of configurable flexible production line of light modulator assembling Download PDFInfo
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- CN109865910A CN109865910A CN201910238668.2A CN201910238668A CN109865910A CN 109865910 A CN109865910 A CN 109865910A CN 201910238668 A CN201910238668 A CN 201910238668A CN 109865910 A CN109865910 A CN 109865910A
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Abstract
The invention discloses a kind of configurable flexible production lines of light modulator assembling, including manual mould group and automatic mold group two parts, front end elevator is set in the starting point of production line, manual mould group and/or automatic mold group are set between front end elevator and reflux elevator, carry out light modulator assembly operation；Independent PLC controller is respectively connected on production line in each mould group, is communicated between each PLC controller using SMEMA.It it has the advantage that: automatic mold group is arranged in the present invention, can select to be applicable in as needed, reduce product quality to personnel according to lazyness, the stability of automatic mold group is high, and product quality is ensured；The combination of automatic mold group and manual mould group, effectively improves production efficiency, reduces cost；The configurable flexible production mode of creation can effectively adapt to a small amount of demand of the following multi items.
Description
Technical field
The present invention relates to a kind of light modulator assembly lines more particularly to a kind of assembling of light modulator with can carry out assembled by hand
With assembling the flexible configuration production line combined automatically.
Background technique
Light modulator is a kind of electric device for changing the luminous flux of light source in lighting device, adjusting illumination level.Large capacity
And constitute the referred to as dimming device of system；Its basic principle is the current effective value of change input light source to reach the mesh of light modulation
's.With dimmer applications all the more extensively, light modulator is assembled into an inevitable research topic, the group of light modulator
Dress include to PCB (printed circuit board) and the assembly of rear cover, the welding of terminal and spring leaf, the installation of triode and welding,
The assembly of antenna plate and welding, screw and rivet squeeze into and many aspects such as the installation of gasket and panel.Traditionally, above-mentioned
The assembling of aspect is mainly completed using manual operation, is tested after the completion of assembled by hand light modulator, is reached test request
Light modulator packaging is outer to sell.And there are problems in operation using assembled by hand, such as:
(1) assembling of light modulator is high to the dependency degree of personnel, technical level and behaviour of the quality of assembling by operator
Make stability directly to determine, quality is irregular；
(2) low efficiency is manually operated, service speed is slow, and quality not can guarantee；
(3) high labor cost increases the operation burden of enterprise；
(4) multi items are the main production model of later period light modulator on a small quantity, and manual operation cannot achieve the mode.
Therefore, it needs to improve the prior art in view of the foregoing drawbacks.
Summary of the invention
In view of the above drawbacks of the prior art, technical problem to be solved by the invention is to provide a kind of assemblings of light modulator
With configurable flexible production line, to solve the problems, such as background technique.
To achieve the above object, using the present invention provides a kind of assembling of light modulator can configure flexible production line, including manual
Front end elevator is arranged in the starting point of production line in mould group and automatic mold group two parts, and the front end elevator is by light modulator
Each component is sent on production line and is assembled, and the reflux elevator is arranged in the tail end of production line, to realize light modulator each group
After the assembly is completed, the object storage component zero load on production line passes back into the front end elevator to part, carries out next group of light modulator assembling；Institute
It states manual mould group and/or the automatic mold group is set between the front end elevator and the reflux elevator, dimmed
Device assembly operation；Independent PLC controller is respectively connected on production line in each mould group, is used between each PLC controller
SMEMA communication.
Wherein, the automatic mold group mainly includes automatic welding machine mould group, PLC controller and automatic screw nailing mould group；
Wherein, the automatic welding machine mould group includes automatic welding solder horn, automatic tin-feeding mechanism, temperature controller and temp probe, institute
Automatic welding solder horn is stated for dimming the welding of each component of machine, the temp probe is for detecting and feeding back the automatic welding
The temperature of solder horn, the temp probe are connect with the temperature controller, and the temperature controller obtains the temp probe detection and anti-
The temperature of feedback, and then control the welding temperature of the automatic welding solder horn；The automatic tin-feeding mechanism and the PLC are controlled
Device completes automatic tin-feeding operation according to the setting of the PLC controller of its connection.
In addition, being based on same light modulator assembly line, the automatic mold group can also configure such as realization light modulator each group
Part assembles retaining mechanism, and coating, glue applying mechanism, each to assist assemble mechanism etc., the above mechanism is identical as mechanism in the prior art,
Aforementioned each mechanism controls operation by the PLC controller on production line, and each mechanism can be configured with random order and produced
In line, the flexible configuration of light modulator assembly line is realized.
Preferably, the automatic mold group and the manual mould group are individual module, so that light modulator assembly line is automatic
Operation is freely deployed with manual handling equipment.
Preferably, the operating space of the automatic mold group and/or the manual mould group uses " C " type structure setting, and is located at
Delivery track is installed in " C " type structure, to realize the conveying installation of light modulation device assembly.
Preferably, the delivery track is short track, the short track and the single automatic mold group and/or manual mould
Group matching setting, when light modulator assembly line operation, the short track installed in each automatic mold group and/or manual mould group
Between dock；The short track is connect with the PLC controller signal.
Preferably, the delivery track is long track, configure on the long track at least one described automatic mold group and/or
Manual mould group；The long track is connect with the PLC controller signal.
When preferably, using the delivery track, the long track and the short track can freely arrange in pairs or groups setting, realization
The flexible configuration of production line.
Preferably, it is respectively provided with manipulator in each mould group, to realize automatic operation.
Preferably, manipulator uses tetra- axis robot of SCARA, and a length of 350mm of mechanical arm loads as 6KG.
Preferably, in the production line, manual mould group is suitable for the pure assembly station high to freedom degree, and automatic mold group is applicable in
In to the high assembling station of assembling standard requirements, for example, each component welding, screw.
Preferably, each mould group of production line can increase and decrease quantity or process sequence as needed, and whens swap modules only needs front and back
Communication can coordinated operation.
Based on above structure, implements the configurable flexible production line of above-mentioned light modulator assembling, have the following beneficial effects: this
Invention setting automatic mold group, can select to be applicable in as needed, reduce product quality to personnel according to lazyness, the stabilization of automatic mold group
Property it is high, product quality is ensured；The combination of automatic mold group and manual mould group, effectively improves production efficiency, reduces cost；Creation
Configurable flexible production mode can effectively adapt to a small amount of demand of the following multi items；Delivery track is mounted on " C " type structure
On, it can at any time, arbitrarily increase mould group according to the technological requirements with arbitrary disposition by delivery track into wire body, realize production
The flexible configuration operation of line.
Detailed description of the invention
It is described further below with reference to technical effect of the attached drawing to design of the invention, specific structure and generation, with
It is fully understood from the purpose of the present invention, feature and effect.
Fig. 1 is to can configure each mould group schematic diagram of flexible production line according to embodiments of the present invention；
Fig. 2 is the mould group combination diagram automatically configured in conjunction with manual configuration according to embodiments of the present invention 1；
Fig. 3 is the mould group combination diagram automatically configured according to embodiments of the present invention 2；
Fig. 4 is the mould group combination diagram of full manual configuration according to embodiments of the present invention 3；
Fig. 5 is increase and decrease mould group configuration schematic diagram according to embodiments of the present invention 4；
Fig. 6-Fig. 8 be according to embodiments of the present invention in " C " type automatic mold group structural schematic diagram；
Fig. 9-Figure 10 be according to embodiments of the present invention in the manual modular structure schematic diagram of " C " type；
Figure 11 is light modulator assembling flow path figure in embodiment.
Appended drawing reference:
1, front end elevator；2, automatic mold group；3, manual mould group；4, flow back elevator；5, " C " type structure；51, it operates
Window；6, long track.
Arrow indicates light modulator assembling trend in figure.
It should be noted that attached drawing is not intended to limit the present invention for illustrating the present invention.Note that indicating that the attached drawing of structure can
It can be not necessarily drawn to scale.Also, in attached drawing, same or similar element indicates same or similar label.
Specific embodiment
Below in conjunction with the embodiment of the present invention, technical scheme in the embodiment of the invention is clearly and completely described,
Obviously, described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.Based in the present invention
Embodiment, every other embodiment obtained by those of ordinary skill in the art without making creative efforts, all
Belong to the scope of protection of the invention.
Light modulator assembling configurable flexible production line, including manual mould group 3 and automatic mold group 2 two as shown in Figure 1
Point, front end elevator 1 is set in the starting point of production line, front end elevator 1 is enterprising by each component feeding production line of light modulator
Row assembling, in the tail end setting reflux elevator 4 of production line, to realize each component of light modulator after the assembly is completed, on production line
Object storage component zero load passes back into front end elevator 1, carries out next group of light modulator assembling；Manual mould group 3 and/or automatic mold group 2 are arranged
Between front end elevator 1 and reflux elevator 4, light modulator assembly operation is carried out；It is respectively connected in each mould group on production line
Independent PLC controller is communicated using SMEMA between each PLC controller.
As illustrated in figs. 6-11, the operating space of automatic mold group 2 and/or manual mould group 3 uses " C " type structure setting, " C " type knot
Upper layer and lower layer are arranged in structure, and are located in each floor " C " type structure operation area and install delivery track, to realize the defeated of light modulation device assembly
Send installation；Operation window 51 is installed, delivery track enters after the unlatching of operation window 51 outside the operating space of each layer " C " type structure
Installation in " C " type structure, completes conveying.
As illustrated in figs. 6-11, delivery track is set as long track 6, configured on long track at least one automatic mold group and/
Or manual mould group；Long track is connect with PLC controller signal.
It should be noted that delivery track can also be short track, single short track structure and the basic phase of long 6 structure of track
Together, short track matches setting with single automatic mold group 2 and/or manual mould group 3, when light modulator assembly line operation, respectively
It is docked between the short track installed in automatic mold group 2 and/or manual mould group 3；Short track is connect with PLC controller signal.
Based on above structure, when installing and using delivery track, long track and short track can freely arrange in pairs or groups setting, Ke Yiquan
Portion selects short track to connect the conveying and installation for cooperating each automatic mold group 2 and/or manual mould group 3 to realize light modulation device assembly；Or choosing
It selects long track to be combined with each automatic mold group 2 and/or manual mould group 3, realizes the conveying and installation of light modulation device assembly；Or long track with
Short track, which connects, cooperates each automatic mold group 2 and/or manual mould group 3, the conveying and installation of realization light modulation device assembly, and above several
It is several combining forms of delivery track, can according to need independent assortment in actual use.
In addition, being based on same light modulator assembly line, automatic mold group 2 can also configure such as realization each component group of light modulator
Retaining mechanism is filled, coating, glue applying mechanism, each to assist assemble mechanism etc., the above mechanism is identical as mechanism in the prior art, aforementioned
Each mechanism controls operation by the PLC controller on production line, realizes the automation water operation of one group of light modulator production line；And
Each mechanism can be configured in production line with random order, realize the flexible configuration of light modulator assembly line.
The solution of the present invention is specifically stated using several specific embodiments below.
Embodiment 1
As shown in Fig. 2, configuring 1, five, front end elevator manual mould group 3, two automatic welding mould groups, one in the production line
A automatic screw nailing mould group and reflux elevator 4, wherein automatic welding machine mould group includes automatic welding solder horn, temperature controller, temperature
Degree probe and automatic tin-feeding mechanism and PLC controller, automatic welding solder horn are used to dim the welding of each component of machine, and temperature is visited
Head is connect for detecting and feeding back the temperature of automatic welding solder horn, temp probe with temperature controller, and temperature controller obtains temp probe
The temperature for detecting and feeding back, and then control the welding temperature of automatic welding solder horn.
Preferably, temperature controller control automatic welding solder horn temperature, guarantee its welding procedure temperature control 350 DEG C-
In 400 DEG C；It is furthermore preferred that guaranteeing the control of its welding procedure temperature at 375 DEG C.
Wherein, automatic tin-feeding mechanism completes automatic tin-feeding operation according to the setting of the PLC controller of its connection；Automatic tin-feeding
Tin structure is additionally provided with brokenly in mechanism, which can punch on tin silk, and the scaling powder at through center, and scaling powder is made to exist
It melts when automatic welding solder horn weld heating, is overflowed from hole, enhance the solderability and mobility of solder, to avoid helping weldering
Agent uneven heating is even and generates explosion phenomenon, avoids generation tin sweat(ing) from being splashed on pcb board on other component's feets, causes short circuit
Etc. bad.
Wherein, automatic screw nailing mould group use automatic tapping machine, automatic tapping machine include auto-feeder, rail module,
Electric screwdriver and PLC controller, auto-feeder, rail module and electric screwdriver are connect with PLC controller, by PLC
Controller control is automatically brought into operation；Wherein, auto-feeder includes feeding belt and lacks material monitoring system, lacks material monitoring system monitoring
Whether short dim device assembly on feeding belt, and feed back to PLC controller, by PLC controller and the generation of other mould groups communicate into
Row feeding supply；It is provided with bounce cylinder on rail module, avoids the fault that screws caused by concussion；Band is strong on electric screwdriver
Square monitoring device, real-time monitoring electric screwdriver torque simultaneously record, which will acquire and the moment information recorded passes
It is defeated by PLC controller, is monitored by PLC controller.
Preferably, it is respectively provided with manipulator in each mould group, to realize automatic operation.
Preferably, manipulator uses tetra- axis robot of SCARA, and a length of 350mm of mechanical arm loads as 6KG.
Automatic mold group 2, which also configures, such as realizes each component assembling retaining mechanism of light modulator, and coating, glue applying mechanism are each to assist
Assemble mechanism etc., the above mechanism is identical as mechanism in the prior art, and aforementioned each mechanism passes through the PLC controller control on production line
System operation, realizes the automation water operation of one group of light modulator production line；And each mechanism can be configured with random order in production line
In, realize the flexible configuration of light modulator assembly line.
Based on above-mentioned production cable architecture, in conjunction with the assembling process for dimming machine in Figure 11, operating process are as follows: to PCB component
Carry out scoreboard, burning program；Each component for the machine that dims is placed on object storage component (such as pallet), it is defeated by front end elevator 1
It is sent to mounting terminal, spring leaf in manual mould group 3, and is covered after pcb board is installed to；The component conveying that previous step is installed
To automatic welding mould group welding terminal and spring leaf, the component that terminal and spring leaf is welded is transported to peace in manual mould group 3
Fill the antenna plate on rear cover washer, triode and modulation aluminium flake；The component that previous step is adjusted is transported to automatic welding mould
The operation for carrying out triode welding in group, putting thermal paste；Component after triode is welded is transported in manual mould group 3 and carries out day
The installation of line and the welding of antenna plate and the installation of aluminium flake；The component that antenna plate is welded is transported in automatic screw nailing mould group
It screws；The component for accomplishing fluently screw is transported to riveter nail in manual mould group 3, dress cushion film, dress panel, is taking out after the assembly is completed
The operation that assembled light modulator is tested, packed；Empty object storage component after taking out light modulator is flowed back by reflux elevator 4
To production line section start, foregoing routine is repeated, carries out the assembling of next group assembly.
Embodiment 2
As shown in figure 3, the basic structure of the present embodiment is same as Example 1, the difference is that, it is produced in the present embodiment
The combination of each mould group of line is front end elevator 1, full-automatic mould group 2 and reflux elevator 4, in conjunction with the assembling in Figure 11
Journey, operating process are as follows: scoreboard, burning program are carried out to PCB component；By each component for the machine that dims be placed on object storage component (such as
Pallet) on, mounting terminal, spring leaf in each automatic mold group 2 are transported to by front end elevator 1, and pcb board is installed to rear cover
On；Component installation rear cover washer, triode and the modulation aluminium flake of terminal and spring leaf will be welded in solder terminal and spring leaf
On antenna plate；The operation that the component adjusted is subjected to triode welding, puts thermal paste；To the component after triode is welded
Carry out the installation of antenna and the welding of antenna plate and the installation of aluminium flake；The component that antenna plate is welded is transported to automatic screw nailing
It screws in mould group；The component riveter for accomplishing fluently screw is followed closely, dress cushion film, dress panel, it is assembled taking out after the assembly is completed
The operation that light modulator is tested, packed；Empty object storage component after taking out light modulator flows back into production line by the elevator 4 that flows back
Section start repeats foregoing routine, carries out the assembling of next group assembly.
Embodiment 3
As shown in figure 4, the basic structure of the present embodiment is same as Example 1, the difference is that, it is produced in the present embodiment
The combination of each mould group of line is front end elevator 1, Quan Shoudong mould group 3 and reflux elevator 4, in conjunction with the assembling in Figure 11
Journey, operating process are as follows: scoreboard, burning program are carried out to PCB component；By each component for the machine that dims be placed on object storage component (such as
Pallet) on, mounting terminal, spring leaf in each manual mould group 3 are transported to by front end elevator 1, and pcb board is installed to rear cover
On；Component installation rear cover washer, triode and the modulation aluminium flake of terminal and spring leaf will be welded in solder terminal and spring leaf
On antenna plate；The operation that the component adjusted is subjected to triode welding, puts thermal paste；To the component after triode is welded
Carry out the installation of antenna and the welding of antenna plate and the installation of aluminium flake；It screws to the component that antenna plate is welded；To accomplishing fluently
Component riveter nail, dress cushion film, the dress panel of screw, are tested, are packed taking out assembled light modulator after the assembly is completed
Operation；Empty object storage component after taking out light modulator flows back into production line section start by the elevator 4 that flows back, and repeats aforementioned journey
Sequence carries out the assembling of next group assembly.
Embodiment 4
As shown in figure 5, the basic structure of the present embodiment is same as Example 1, the difference is that, it is produced in the present embodiment
Automatic mold group 2 and manual mould group 3 arbitrarily increase and decrease in line.
It should be noted that the assembling of light modulator can configure flexible production line in the technical solution of the application, it can be according to not
The mould group different with technique initialization, such as several manual mould groups 3 plus several automatic mold groups 2, can arbitrarily increase and decrease suitable with conversion process
Sequence, above-mentioned configuration be it is one such or several, limitation in any form, each mould group of production line not are done to the present invention
Quantity or process sequence can be increased and decreased as needed, whens swap modules only needs front and back communication can coordinated operation.It is all without departing from
The content of the technical program, technical spirit makes any simple modification to it according to the present invention or equivalent variations should all be by the invention
Protection.
It should be added that unless otherwise defined, the technical term or scientific term used herein should be this
The ordinary meaning that personage in field that the present invention belongs to general technical ability is understood.Present patent application specification and right
" connection " used in claim either the similar word such as " connected " is not limited to physics or mechanical connection, but
It may include electrical connection, it is either direct or indirect."upper", "lower" " end ", " side " etc. are only used for indicating opposite
Positional relationship, after the absolute position for being described object changes, then the relative positional relationship also correspondingly changes.
Those skilled in the art will readily occur to other realities of the invention after considering the invention of specification and practice here
Apply scheme.This application is intended to cover any purposes of the invention, perhaps these purposes of adaptive change or adaptive change are abided by
Follow general principle of the invention and including the undocumented common knowledge or conventional techniques in the art of the present invention.
The description and examples are only to be considered as illustrative, and true scope and spirit of the invention are pointed out by claims.
It should be understood that the invention is not limited to the structures for being described above and being shown in the accompanying drawings, and can
To carry out various modifications and change under the premise of without departing from the scope.The scope of the present invention only by appended claims Lai
Limitation.
Claims (10)
1. a kind of configurable flexible production line of light modulator assembling, which is characterized in that including manual mould group and automatic mold group two
Point, front end elevator is set in the starting point of production line, each component of light modulator is sent on production line by the front end elevator
It is assembled, the reflux elevator, to realize each component of light modulator after the assembly is completed, production line is set in the tail end of production line
On object storage component zero load pass back into the front end elevator, carry out the assembling of next group of light modulator；The manual mould group and/or described
Automatic mold group is set between the front end elevator and the reflux elevator, carries out light modulator assembly operation；On production line
It is respectively connected with independent PLC controller in each mould group, is communicated between each PLC controller using SMEMA.
2. flexible production line as described in claim 1, which is characterized in that in the production line, manual mould group is suitable for certainly
By spending high pure assembly station, automatic mold group is suitable for the assembling station high to assembling standard requirements.
3. flexible production line as described in claim 1, which is characterized in that each mould group can increase and decrease quantity as needed on production line
Or process sequence, whens swap modules, only need front and back communication can coordinated operation.
4. flexible production line as described in claim 1, which is characterized in that the automatic mold group mainly includes automatic welding machine mould
Group, automatic screw nailing mould group and PLC controller；Wherein, the automatic welding machine mould group include automatic welding solder horn, it is automatic
Song Xi mechanism, temperature controller and temp probe, the automatic welding solder horn are used to dim the welding of each component of machine, the temperature
The temperature popped one's head in for detecting and feeding back the automatic welding solder horn, the temp probe is connect with the temperature controller, described
Temperature controller obtains the temperature that the temp probe is detected and fed back, and then controls the welding temperature of the automatic welding solder horn；
The automatic tin-feeding mechanism is connect with the PLC controller, is completed automatic tin-feeding according to the setting of the PLC controller of its connection and is made
Industry.
5. flexible production line as described in claim 1, which is characterized in that the automatic mold group and/or the manual mould group
Operating space uses " C " type structure setting, and is located in " C " type structure and installs delivery track, to realize the conveying of light modulation device assembly
Installation.
6. flexible production line as claimed in claim 5, which is characterized in that the delivery track is short track, the short track
Setting is matched with the single automatic mold group and/or manual mould group, when light modulator assembly line operation, each automatic mold group
And/or it is docked between the short track installed in manual mould group；The short track is connect with the PLC controller signal.
7. flexible production line as claimed in claim 6, which is characterized in that the delivery track is long track, the long track
Upper at least one described automatic mold group of configuration and/or manual mould group；The long track is connect with the PLC controller signal.
8. flexible production line as claimed in claim 7, which is characterized in that when using the delivery track, the long track with
The short track can freely arrange in pairs or groups setting.
9. flexible production line as described in claim 1, which is characterized in that it is respectively provided with manipulator in each mould group, it is automatic to realize
Change operation.
10. flexible production line as claimed in claim 9, which is characterized in that the manipulator uses tetra- axis robot of SCARA,
The a length of 350mm of its mechanical arm, loads as 6KG.
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| GB1469685A (en) * | 1975-09-25 | 1977-04-06 | Electrovert Ltd | Method and apparatus for soldering |
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| CN109865910B (en) | 2021-04-27 |
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