CN109853176A - A kind of energy-efficient joint desizing machine - Google Patents
A kind of energy-efficient joint desizing machine Download PDFInfo
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- CN109853176A CN109853176A CN201910131405.1A CN201910131405A CN109853176A CN 109853176 A CN109853176 A CN 109853176A CN 201910131405 A CN201910131405 A CN 201910131405A CN 109853176 A CN109853176 A CN 109853176A
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- rope form
- machine
- padding
- padding machine
- desizing
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Abstract
The invention discloses a kind of energy-efficient joint desizing machines, according to cloth feeding direction, it successively include open width entering cloth rack, first flat wash trough, first padding machine, first steaming case, second padding machine, second steaming case, third padding machine, mesh belt steaming box, intermediate entering cloth rack, dipping tank, 4th padding machine, third steaming case, 5th padding machine, 4th steaming case, 6th padding machine, J-type stacking box, two roller rope form padding machines, several sequentially connected rope form water washing chambers, two roller rope form cropping padding machines, open width machine, second flat wash trough, high-capacity squeezer, dryer and open width folder, reuse water device is equipped between the J-type stacking box and the rope form water washing chamber.The present invention is by being arranged reuse water device between J-type stacking box and rear road rope form water washing chamber, realize recycling for hot water, water-saving section vapour is achieved the purpose that, and improve desizing efficiency, reduce the remaining rate of fabric surface slurry, verified achievable reusing rate 40-60%, improves the yield rate 30-50% of product.
Description
Technical field
The present invention relates to dyeing machine technical fields, are more particularly to a kind of energy-efficient joint desizing machine.
Background technique
In weaving process, warp thread is easily broken by biggish tension and friction.In order to reduce disconnected warp, system is improved
Efficiency and grey quality are made, needs to carry out starching processing to warp thread before weaving, fiber is made in yarn to stick together obvolvent, and
Yam surface forms one layer of firm serous coat, and yarn is made to become close and smooth, to improve the breaking strength of yarn and wear-resisting
Damage property.Slurry will affect the wetability of fabric in dyeing and finishing process, and hinder chemicals to fiber contacts, therefore in subsequent dyeing and finishing
In process, first desizing treatment is done to fabric.In existing desizing technology, desizing processes are generally required by washing in advance,
It pads, bank up and washes, if desizing is not thorough, the quality of subsequent product will be impacted, and water-washing process is longer, needs to disappear
A large amount of water and steam are consumed, if being expelled directly out, causes a large amount of energy waste.
Summary of the invention
In view of the deficiencies of the prior art, the present invention provides a kind of joint desizing for integrating desizing, washing, drying
Machine, desizing is high-efficient, and is able to achieve cycling use of water, energy saving.
To achieve the above object, the present invention provides the following technical scheme that a kind of energy-efficient joint desizing machine, according to cloth feeding
Direction successively includes open width entering cloth rack, the first flat wash trough, the first padding machine, the first steaming case, the second padding machine, the second steaming case, the
Three padding machines, mesh belt steaming box, intermediate entering cloth rack, dipping tank, the 4th padding machine, third steaming case, the 5th padding machine, the 4th steaming case,
6th padding machine, two roller rope form padding machines, several sequentially connected rope form water washing chambers, two roller rope form cropping padding machines, is put down at J-type stacking box
Width machine, the second flat wash trough, high-capacity squeezer, dryer and open width folder, between the J-type stacking box and the rope form water washing chamber
Equipped with reuse water device.
Further, the reuse water device includes the Rose Box connecting with the rope form rinsing machine water outlet, the filtering
Case is connect with the water inlet of the J-type stacking box, and water pump and valve, institute are equipped between the Rose Box and the rope form water washing chamber
It states and is equipped with check valve between rope form water washing chamber and the J-type stacking box.
Further, the Rose Box includes water inlet, and the water inlet is equipped with filter screen, and the top of the Rose Box is set
There is filter bag, the top of the filter is equipped with regulator input port, and the filter interior is equipped with blender, the blender
It is connected with motor, the bottom sidewall of the Rose Box is equipped with water outlet, and the water outlet is equipped with filter membrane.
Further, the outer wall of the Rose Box corresponds to and is equipped with sewage draining exit at the filter plate, and being equipped at the sewage draining exit can
The gear door of switch.
Further, the first steaming case to the 4th steaming case is mutually isostructural steaming case, is equipped with one inside steaming case
Group steam steam inlet pipe road and several sub-steam pipes, the sub-steam pipe road is uniformly distributed in the two sides in the steam inlet pipe road and interval is set
It sets, the steam inlet pipe is connected with steam direct heater, and the steam direct heater is equipped with the open-work with injector
Heating tube.
Further, first padding machine is into the 5th padding machine, and the second padding machine is three rolling vehicles, remaining is two rolling vehicles.
Further, the rope form water washing chamber is set as five, wherein front four is heater box, equipped with heating tube and is furnished with
Pneumatic diaphragm valve and shut-off valve are to reach automatic temperature-controlled.
In conclusion the present invention passes through a series of integration, the joint desizing for integrating desizing, washing, drying is realized
Machine, wherein by setting mesh belt steam chest decatize will be carried out by the fabric of pre- steaming, to separate fabric and attachment, then
Open width cloth is wound into rope form cloth and carries out rope form washing, the desizing washing efficiency of fabric is greatly improved, multiple padding machines is set to each
Fabric after process carries out the control of pick-up, for subsequent handling processing.And by multiple tracks padding machine, control padding machine pressure is rolled
Remaining rate is close to complete machine with head, is allowed to adapt to the desizing treatment of multi items fabric.By in J-type stacking box and rear road rope form water washing chamber
Between reuse water device is set, realize recycling for hot water, achieved the purpose that water-saving section vapour, and improve desizing efficiency,
The remaining rate for reducing fabric surface slurry, improves the yield rate of product.
Detailed description of the invention
Fig. 1 is overall structure of the present invention；
Fig. 2 is top view of the present invention；
Fig. 3 is reuse water device structural schematic diagram in the present invention；
Fig. 4 is Rose Box structural schematic diagram in the present invention；
Fig. 5 is steaming case jet chimney distributed architecture schematic diagram in the present invention.
Mark explanation: 1, open width entering cloth rack；2, the first flat wash trough；3, the first padding machine；4, the first steaming case；5, second rolls
Vehicle；6, the second steaming case；7, third padding machine；8, mesh belt steaming box；9, intermediate entering cloth rack；10, dipping tank；11, the 4th padding machine；
12, third steaming case；13, the 5th padding machine；14, the 4th steaming case；15, the 6th padding machine；16, J-type stacking box；17, two roller rope form
Padding machine；18, rope form water washing chamber；19, two roller rope form cropping padding machine；20, open width machine；21, the second flat wash trough；22, high-capacity squeezer；
23, dryer；24, open width folder；30, reuse water device；301, water pump；302, valve；303, Rose Box；304, unidirectional
Valve；3030, blender；3031, regulator input port；3032, filter screen；3033, water inlet；3034, motor；3035, blowdown
Mouthful；3036, filter bag；3037, filter membrane；3038, water outlet；401, steam inlet pipe road；402, sub-steam pipe road.
Specific embodiment
Make further referring to figs. 1 to specific embodiment of the Fig. 5 to the energy-efficient joint desizing machine of one kind of the invention
It is bright.
A kind of energy-efficient joint desizing machine successively includes open width entering cloth rack 1, the first flat wash trough 2, the according to cloth feeding direction
One padding machine 3, the first steaming case 4, the second padding machine 5, the second steaming case 6, third padding machine 7, mesh belt steaming box 8, intermediate entering cloth rack 9,
Dipping tank 10, the 4th padding machine 11, third steaming case 12, the 5th padding machine 13, the 4th steaming case 14, the 6th padding machine 15, J-type stacking box
16, two roller rope form padding machines 17, several sequentially connected rope form water washing chambers 18, two roller rope form cropping padding machines 19, open width machine 20, second
Flat wash trough 21, high-capacity squeezer 22, dryer 23 and open width folder 24, the J-type stacking box 16 and the rope form water washing chamber 18
Between be equipped with reuse water device 30.The infiltration and washing that fabric is realized by the multiple tracks prerinse of setting and squeezing arrangement, pass through
The fabric of prerinse and steaming is carried out decatize, to separate fabric and attachment, then open width fabric is passed through J by mesh belt steam chest
The winding of type stacking box 16 is to carry out rope form washing, squezzing after fabric in rope form is banked up, and so that fabric is carried out dipping in a relaxed state and rolls
Wash, then through 20 debatching of open width machine be open width fabric, be not easy thread bare fabric.It will be knitted after open width machine 20 using 21 cold water of the second flat wash trough
After object is sufficiently washed, by high-capacity squeezer 22 control fabric pick-up so that fabric enter dryer 23 before it is aqueous as far as possible compared with
It is few, improve the drying efficiency of subsequent dryer 23.Recycling for hot water is realized by reuse water device 30, it is energy saving.It is whole
A technical process integrates desizing, washing, drying, improves desizing efficiency, reduces the remaining rate of cloth cover slurry, improves
Yield rate, and realize that water is recycled, energy consumption has been saved, the discharge of sewage is reduced.
The present embodiment is preferred, and the reuse water device 30 includes the Rose Box connecting with the rope form rinsing machine water outlet
303, the Rose Box 303 is connect with the water inlet of the J-type stacking box 16, the Rose Box 303 and the rope form water washing chamber
It is equipped with water pump 301 and valve 302 between 18, check valve is equipped between the rope form water washing chamber 18 and the J-type stacking box 16
304.Check valve 304 only allows water to flow to J-type stacking box 16 from Rose Box 303, and valve 302 and check valve 304 are in when not used
Closed state opens valve 302 and check valve 304 when needing reflux water, will be in rope form water washing chamber 18 with water pump 301
Water is extracted into Rose Box 303, and the polymer of impurity and desizing generation is removed by filtration, flows into J-type stacking box 16.Rope form water
Water after tank-washer 18 is washed has certain residual temperature by heating, flows back to for banking up with water in J phase stacking box, so that hot water
It can be recycled, save water, while hot water is banked up the slurry swelling for being conducive to fabric surface and decomposed, it can be more effective
Desizing efficiency is improved, it is energy saving.
The present embodiment is preferred, and the Rose Box 303 includes water inlet 3033, is equipped with filter screen at the water inlet 3033
3032, the top of the Rose Box 303 is equipped with filter bag 3036, and the top of the filter is equipped with regulator input port 3031,
The filter interior is equipped with blender 3030, and the blender 3030 is connected with motor 3034, the bottom of the Rose Box 303
Side wall is equipped with water outlet 3038, and the water outlet 3038 is equipped with filter membrane 3037.Be placed in filter bag 3036 quartz sand or
Rubble, filter membrane 3037 use hollow-fibre membrane, and recycle-water enters Rose Box 303 by water inlet 3033, by filter screen
3032 first cross biggish particle and impurity in water, purify using filter bag 3036 to water quality, finally by water outlet
3038 filter membrane 3037 does last blocking to fine impurities such as polymer, reaches the purified treatment to water quality, is back to J-type
Stacking box 16.By the regulator input port 3031 on Rose Box 303, acid is added or lye adjusts the pH value of water, then passes through
Crossing motor 3034 drives the stirring of blender 3030 to be allowed to uniformly mixed, to reach pH value requirement of the J-type stacking box 16 to water quality.
Preferred according to the present embodiment, the outer wall of the Rose Box 303, which corresponds to, is equipped with sewage draining exit at the filter bag 3036
3035, switchable gear door is equipped at the sewage draining exit 3035.The miscellaneous of generation can will be filtered through filter bag 3036 by opening gear door
Matter is excluded by sewage draining exit 3035, is prevented filter bag 3036 because use for a long time results in blockage, is improved filter effect.
The present embodiment is preferred, and 4 to the 4th steaming case 14 of the first steaming case is mutually isostructural steaming case, steaming case
Inside is equipped with one group of steam steam inlet pipe road 401 and several sub-steam pipe roads 402, and the sub-steam pipe road 402 is uniformly distributed in described
The two sides and interval setting, the steam inlet pipe road 402 in steam inlet pipe road 401 are connected with steam direct heater, and the steam is straight
It connects heating device and is equipped with the open-work heating tube with injector.Steam circulation can be promoted using injector, improve low-pressure steam
Pressure.Fabric enters steaming case with the state of open width, and jet chimney is uniformly distributed in bottom, to guarantee fabric surface by steam
Even action improves fabric entirety desizing effect, prevents web surface desizing effect uneven and causes in subsequent dyeing process
The defects such as dyeing defect, color stain, improve the yield rate of product.
The present embodiment is preferred, and in 3 to the 5th padding machine 13 of the first padding machine, the second padding machine 5 is three rolling vehicles, remaining is
For two rolling vehicles.Three rolling car owners will be by roller, main passive roll and retarder, Pneumatic Pressure cylinder, water injector, pneumatic dress
Set equal components composition.Casting wallboard is equipped with spray equipment, and upper passive guide roller is manufactured using seamless steel pipe outer cladding nitrile rubber,
Roller diameter is 300 mm of φ, and rubber surface hardness shore is 82 ± 3 degree；Intermediate roller diameter 150mm, stainless steel coated roller；Lower active
Roller is manufactured using seamless steel pipe outsourcing coating stainless steel, and roller diameter is φ 300mm.With 5.5KW motor 3034, using cylinder direct weighting
Mode, pneumatic pressure-regulating valve control.It is that fabric after prerinse uses three rolling vehicle roll compacting by the second padding machine 5, it can be with
Effectively control pick-up, the impurity etc. that Jing Yu wash phase surface generates effectively removes, so that rear road slurry sufficiently dissolves,
Improve whole desizing efficiency.Due to the difference of cloth type, the frictional force of design on fabric surface is different, and especially surface is smooth
Cloth, two rolling vehicles are easy to that slipping phenomenon occurs in this kind of cloth of roll compacting, so that it is endless to remove the impurity of fabric surface
Entirely, the desizing effect of fabric is reduced, therefore is also beneficial to adapt to the desizing of different kind fabrics.
The present embodiment is preferred, and the rope form water washing chamber 18 is set as five, wherein front four is heater box, is equipped with and adds
Heat pipe is simultaneously furnished with Pneumatic diaphragm valve and shut-off valve to reach automatic temperature-controlled.Every group of appearance cloth amount about 45m(of cabinet is depending on cloth).Cabinet
Wallboard uses 4mmSUS304 stainless steel plate welding fabrication after laser machining centre is processed automatically, and case inner bottom plating uses
3mmSUS304 stainless steel plate, case is interior to be made of SUS304 stainless steel of mesh partition and is divided into six lattice, and five roll point structure.
Fabric is promoted fabric from roll and big hexagonal roller and is conveyed to latter lattice.Passive guide roller is 210 mm rubber rollers of diameter phi (packet fourth cyanogen
Rubber), driving rollers are 210 mm rubber rollers of diameter phi (packet fourth cyanogen rubber), are driven as 4KW ac motor and cycloidal-pin wheel deceleration
Case drives through sprocket wheel shaft coupling, and pressuring method is to push away pressurization under 100 mm of φ × 80-50 cylinder, because of fabric thickness difference cylinder voyage
Using adjustable, adjustable 50 mm, top and bottom rolls are all drive roll.Roll is heavy using SN312 heavy bearing and 22312 in case
Self-aligning roller bearing, other spherical bearings use stainless steel bearing.It washes, remove fabric surface impurity and moves back by abundant hot water
The substances such as remaining slurry, are most washed through cold water afterwards after slurry, improve desizing efficiency, guarantee the machining yield of subsequent fabric.
The present invention passes through a series of integration, the joint desizing machine for integrating desizing, washing, drying is realized, wherein leading to
Setting mesh belt steam chest is crossed, is then received open width cloth with separating fabric and attachment for decatize is carried out by the fabric of pre- steaming
It is rolled into rope form cloth and carries out rope form washing, greatly improve the desizing washing efficiency of fabric, multiple padding machines are set to knitting after each process
Object carries out the control of pick-up, for subsequent handling processing.And by multiple tracks padding machine, control padding machine pressure, pick-up are to adjust
Complete machine is allowed to adapt to the desizing treatment of multi items fabric.By the way that reuse is arranged between J-type stacking box and rear road rope form water washing chamber
Water installations realize recycling for hot water, have achieved the purpose that water-saving section vapour, and improve desizing efficiency, have reduced fabric table
The remaining rate of starch adhesive material, verified achievable reusing rate 40-60%, improves the yield rate 30-50% of product.
The above is only a preferred embodiment of the present invention, protection scope of the present invention is not limited merely to above-mentioned implementation
Example, all technical solutions belonged under thinking of the present invention all belong to the scope of protection of the present invention.It should be pointed out that for the art
Those of ordinary skill for, several improvements and modifications without departing from the principles of the present invention, these improvements and modifications
It should be regarded as protection scope of the present invention.
Claims (7)
1. a kind of energy-efficient joint desizing machine, it is characterized in that: successively including open width entering cloth rack, the first open washing according to cloth feeding direction
Slot, the first padding machine, the first steaming case, the second padding machine, the second steaming case, third padding machine, mesh belt steaming box, intermediate entering cloth rack, leaching
Stain slot, the 4th padding machine, third steaming case, the 5th padding machine, the 4th steaming case, the 6th padding machine, J-type stacking box, two roller rope form padding machines,
Several sequentially connected rope form water washing chambers, two roller rope form cropping padding machines, open width machine, the second flat wash trough, high-capacity squeezer, dryer and
Open width folder is equipped with reuse water device between the J-type stacking box and the rope form water washing chamber.
2. a kind of energy-efficient joint desizing machine according to claim 1, it is characterized in that: the reuse water device includes and institute
The Rose Box of rope form rinsing machine water outlet connection is stated, the Rose Box is connect with the water inlet of the J-type stacking box, the filtering
It is equipped with water pump and valve between case and the rope form water washing chamber, is equipped between the rope form water washing chamber and the J-type stacking box single
To valve.
3. a kind of energy-efficient joint desizing machine according to claim 2, it is characterized in that: the Rose Box includes water inlet,
The water inlet is equipped with filter screen, and the top of the Rose Box is equipped with filter bag, and the top of the filter is equipped with regulator
Input port, the filter interior are equipped with blender, and the blender is connected with motor, and the bottom sidewall of the Rose Box is equipped with
Water outlet, the water outlet are equipped with filter membrane.
4. a kind of energy-efficient joint desizing machine according to claim 3, it is characterized in that: the outer wall of the Rose Box corresponds to institute
It states and is equipped with sewage draining exit at filter bag, be equipped with switchable gear door at the sewage draining exit.
5. a kind of energy-efficient joint desizing machine according to claim 1, it is characterized in that: the first steaming case is steamed to the 4th
Tank-washer is mutually isostructural steaming case, and one group of steam steam inlet pipe road and several sub-steam pipes are equipped with inside steaming case, described to divide vapour
Pipeline is uniformly distributed in the two sides in the steam inlet pipe road and interval setting, the steam inlet pipe are connected with steam direct heater,
The steam direct heater is equipped with the open-work heating tube with injector.
6. a kind of energy-efficient joint desizing machine according to claim 1, it is characterized in that: first padding machine is to the 5th padding machine
In, the second padding machine is three rolling vehicles, remaining is two rolling vehicles.
7. a kind of energy-efficient joint desizing machine according to claim 1, it is characterized in that: the rope form water washing chamber is set as five
Platform, wherein front four is heater box, equipped with heating tube and equipped with Pneumatic diaphragm valve and shut-off valve to reach automatic temperature-controlled.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201910131405.1A CN109853176B (en) | 2019-02-22 | 2019-02-22 | High-efficiency energy-saving combined desizing machine |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201910131405.1A CN109853176B (en) | 2019-02-22 | 2019-02-22 | High-efficiency energy-saving combined desizing machine |
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| CN109853176A true CN109853176A (en) | 2019-06-07 |
| CN109853176B CN109853176B (en) | 2021-12-31 |
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Cited By (2)
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| CN110924005A (en) * | 2019-12-23 | 2020-03-27 | 郎溪合众机电设备有限公司 | Chemical fiber fabric continuous rope-shaped boiling and bleaching combination machine |
| CN111748951A (en) * | 2020-07-06 | 2020-10-09 | 杭州嘉濠印花染整有限公司 | Dyeing and finishing singeing, desizing, boiling and bleaching integrated production device and process |
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