Summary of the invention
The first object of the present invention is to provide a kind of cation-modified epoxy resin, prepares modified epoxy tree as a kind of
The basic ingredient of lipopolymer.
The second object of the present invention is to provide a kind of preparation method of cation-modified epoxy resin, operation letter
It is single, safe and environment-friendly.
The third object of the present invention is to provide a kind of modified epoxy polymer, the core component as lotion.
The fourth object of the present invention is to provide a kind of preparation method of modified epoxy polymer, and technique is steady
It is fixed, easy to operate.
The fifth object of the present invention is to provide a kind of lotion, and core component of the lotion as coating is able to solve height
VOC content, the steady film property of coating are poor, coatings thickness fluctuation is larger, flexibility is poor, poor to the wetting of substrate and binding ability
The problems such as.
The sixth object of the present invention is to provide a kind of preparation method of lotion, easy to operate.
The seventh object of the present invention is to provide a kind of coating, has good water resistance, low VOC emission amount, good
Levelling appearance, high throwing power, high anti-corrosive properties, that good to good combination power, the shock resistance of substrate, Stability of Bath Solution is good etc. is excellent
Feature.
The eighth object of the present invention is to provide the application of coating described in one kind, for cathode electro-coating, Jin Erguang
It is general apply to body of a motor car, vapour rubs industries and the fields such as accessory, household electrical appliances, furniture part, hardware electromechanics, military project.
In order to realize above-mentioned purpose of the invention, the following technical scheme is adopted:
A kind of cation-modified epoxy resin, raw material is based on parts by weight, comprising:
800-1000 parts of epoxy resin compound, 0.3-0.6 parts of basic catalyst, 40-60 parts of aminated compounds and end amine
50-200 parts of fundamental mode acrylonitrile-butadiene copolymer.
Specifically, epoxy resin compound can be 800 parts, 850 parts, 900 parts, 950 parts, 1000 parts, basic catalyst
It can be 0.3 part, 0.4 part, 0.5 part, 0.6 part, aminated compounds can be 40 parts, 45 parts, 50 parts, 55 parts, 60 parts, hold amido
Type acrylonitrile-butadiene copolymer can be 50 parts, 70 parts, 90 parts, 100 parts, 120 parts, 140 parts, 160 parts, 180 parts, 200 parts.
For holding amino-type acrylonitrile-butadiene copolymer, refers to and Polybutadiene-acrylonitrile polymer is modified by amine
The polymer arrived, such as: the ATBN of U.S. CVC thermosetting property special material Co., Ltd, Goodrich Chemical company, the U.S.
ATBN etc. or its mixture.The general structure of Polybutadiene-acrylonitrile polymer is shown below:
Wherein, x1, x2, y is the number of 0.1-1, the integral multiple that M is 1.
Preferably, the epoxy resin compound is selected from bisphenol-A, Bisphenol F, bisphenol S, phenol novolaks, cresols
Linear phenol-aldehyde resin, aliphatic type monofunctional epoxy resin, aromatic type monofunctional epoxy resin and aliphatic type difunctionality ring
One of oxygen resin is a variety of;
Preferably, the basic catalyst be selected from triethylamine, N, N- dimethyl benzylamine, triethanolamine, tetramethyl ammonium chloride,
One of triphenylphosphine, triethylamine hydrochlorate, -3 imidazoles of 2- methyl and N, N- dimethylethanolamine are a variety of;
It is further preferred that the aminated compounds is selected from diethylamine, dibutyl amine, ethylene glycol amine, diethanol amine, N- methyl second
One of hydramine, the ketimide of amino ethyl ethanolamine and diethylenetriamine methyl-isobutyl ketimide are a variety of;
It is further preferred that the average molecular weight of the cation-modified epoxy resin is 3000-8000.
A kind of preparation method of the cation-modified epoxy resin, comprising the following steps:
The epoxy resin compound reacts under the basic catalyst existence condition obtains polyepoxides, described
Polyepoxides reacts to obtain the cation-modified epoxy with the end amino-type acrylonitrile-butadiene copolymer, the aminated compounds
Resin.
A kind of modified epoxy polymer, raw material is based on parts by weight, comprising:
Cation-modified epoxy resin 20-40 parts, 10-20 parts of the isocyanate curing agent, the esterification of the second asphalt mixtures modified by epoxy resin
8-12 parts of object 100-140 parts of conjunction, 0.3-0.6 parts of the second basic catalyst, 5-10 parts of acid and the second aminated compounds;
Specifically, cation-modified epoxy resin can be 20 parts, 25 parts, 30 parts, 35 parts, 40 parts, cured with isocyanates
Agent can be 10 parts, 12 parts, 14 parts, 15 parts, 16 parts, 18 parts, 20 parts, and the second epoxy resin compound can be 100 parts, 105
Part, 110 parts, 115 parts, 120 parts, 125 parts, 130 parts, 135 parts, 140 parts, the second basic catalyst can be 0.3 part, 0.4 part,
0.5 part, 0.6 part, acid can be 5 parts, 6 parts, 7 parts, 8 parts, 9 parts, 10 parts, and the second aminated compounds can be 8 parts, 9 parts, 10
Part, 11 parts, 12 parts;
Preferably, the acid is selected from formic acid, acetic acid, lactic acid, propionic acid, butyric acid, octanoic acid, valeric acid, caproic acid, hydrochloric acid, sulfuric acid, nitre
Acid, sulfamic acid, acetyl-glycine, benzoic acid, dihydromethyl propionic acid, acrylic acid, methacrylic acid, 2- sulfosalicylic acid
One of acid anhydride, Loprazolam and isethionic acid are a variety of;
Preferably, second epoxy resin compound be selected from bisphenol-A, Bisphenol F, bisphenol S, phenol novolaks,
Cresol novolaks, aliphatic type monofunctional epoxy resin, aromatic type monofunctional epoxy resin and the double officials of aliphatic type
Can epoxy resin it is one or more;
It is further preferred that second basic catalyst is selected from triethylamine, N, N- dimethyl benzylamine, triethanolamine, tetramethyl
One of ammonium chloride, triphenylphosphine, triethylamine hydrochlorate, -3 imidazoles of 2- methyl and N, N- dimethylethanolamine are a variety of;Tool
Body, the second basic catalyst can be identical as basic catalyst, can also be different;
It is further preferred that second aminated compounds is selected from diethylamine, dibutyl amine, ethylene glycol amine, diethanol amine, N-
One of methylethanolamine, the ketimide of amino ethyl ethanolamine and diethylenetriamine methyl-isobutyl ketimide are a variety of;
Specifically, the second aminated compounds can be identical as aminated compounds, can also be different;
Preferably, the isocyanate curing agent passes through the polyisocyanates chemical combination containing one or more isocyanate group
Object reacts to obtain with the sealer that can be added in the isocyanate group;
It is further preferred that the sealer is selected from alcohol ethers, phenol, lactams, activity methene compound, mercaptan
Class, sour amides, amine, imidazoles, ureas, carbamates, imines, oximes, sulfites and hydroximic acid esters
One of or it is a variety of.
A kind of preparation method of the modified epoxy polymer, comprising the following steps:
Second epoxy resin compound reaction under the sour existence condition obtains the second polyepoxides;
Then second basic catalyst and second aminated compounds is added, and the reaction was continued;
The isocyanate curing agent and the cation-modified epoxy resin are added after cooling, by keeping the temperature, cooling down i.e.
It can discharge.
A kind of lotion, based on parts by weight, including 25-35 parts of the first pure water, the second 4-6 parts of acid, cation change raw material
Property 50-150 parts of polybutadiene epoxy resin, 300-450 parts of the modified epoxy polymer and deionized water 250-400
Part;
Preferably, second acid is selected from formic acid, acetic acid, lactic acid, propionic acid, butyric acid, octanoic acid, valeric acid, caproic acid, hydrochloric acid, sulphur
Acid, nitric acid, sulfamic acid, acetyl-glycine, benzoic acid, dihydromethyl propionic acid, acrylic acid, methacrylic acid, 2- sulphophenyl
One of formic anhydride, Loprazolam and isethionic acid are a variety of.
Specifically, the first pure water can be 25 parts, 27 parts, 29 parts, 30 parts, 32 parts, 34 parts, 35 parts in emulsion materials, the
Diacid can be 4 parts, 4.5 parts, 5 parts, 5.5 parts, 6 parts, cation-modified polybutadiene epoxy resin can be 50 parts, 60 parts,
70 parts, 80 parts, 90 parts, 100 parts, 110 parts, 120 parts, 130 parts, 140 parts, 150 parts, the modified epoxy polymer can
To be 300 parts, 320 parts, 340 parts, 360 parts, 380 parts, 400 parts, 420 parts, 440 parts, 450 parts, deionized water can be 250
Part, 270 parts, 290 parts, 310 parts, 330 parts, 350 parts, 370 parts, 390 parts, 400 parts;
Preferably, the raw material of the cation-modified polybutadiene epoxy resin is based on parts by weight, comprising: epoxy-modified
50-70 parts of polybutadiene, 0.3-1 parts of third basic catalyst, 20-60 parts of third aminated compounds, 5-20 parts of third acid
With 10-30 parts of the second pure water;
Third basic catalyst can be identical as basic catalyst, the second basic catalyst, can also be different;Third amine
Compound can be identical as aminated compounds, the second aminated compounds, can also be different;Third acid can be with acid, the second sour phase
Together, it can also be different;For pure water, the water of identical parameters can be used, the water of different parameters also can be used;
Epoxy-modified polybutadiene refers to the tree being modified by epoxy resin to polybutadiene polymers
Rouge, for example, the Ricon657 of Cray Valleylad Inc., the JP-200 of Cao Da company, Japan, contest road company PB4700 etc. one kind
Or two or more mixtures;The general structure of polybutadiene polymers is shown below:
Wherein, n, m, x are the number of 0.1-1, the integral multiple that M is 1.
Preferably, the third basic catalyst is selected from triethylamine, N, N- dimethyl benzylamine, triethanolamine, tetramethyl chlorine
Change one of ammonium, triphenylphosphine, triethylamine hydrochlorate, -3 imidazoles of 2- methyl and N, N- dimethylethanolamine or a variety of;
It is further preferred that the third aminated compounds is selected from diethylamine, dibutyl amine, ethylene glycol amine, diethanol amine, N- first
One of ethylethanolamine, the ketimide of amino ethyl ethanolamine and diethylenetriamine methyl-isobutyl ketimide are a variety of;
It is further preferred that the third acid is selected from formic acid, acetic acid, lactic acid, propionic acid, butyric acid, octanoic acid, valeric acid, caproic acid, salt
Acid, sulfuric acid, nitric acid, sulfamic acid, acetyl-glycine, benzoic acid, dihydromethyl propionic acid, acrylic acid, methacrylic acid, 2- sulphur
One of yl benzoic acid acid anhydride, Loprazolam and isethionic acid are a variety of;
It is further preferred that the average molecular weight of the cation-modified polybutadiene epoxy resin is 1000-5000.
A kind of preparation method of the lotion, comprising the following steps:
Epoxy-modified polybutadiene is under the third basic catalyst existence condition, with the third amine chemical combination
Object reaction;Then the third acid is added and second pure water reacts to obtain the cation-modified polybutadiene asphalt mixtures modified by epoxy resin
Rouge;
Add after first pure water, second acid and the cation-modified polybutadiene epoxy resin are mixed dispersion
Enter modified epoxy polymer, the deionized water is added step by step after high speed dispersion.
A kind of coating, including mill base, water and the lotion, the weight ratio of the mill base, the water and the lotion is
1:4-7:4-7;Preferably, the coating further includes additive, the additive include water-miscible organic solvent, solidification urge it is dry
One of agent, surfactant, antioxidant, UV absorbers are a variety of.
A kind of application of the coating, is used for cathode electro-coating.
Compared with prior art, the invention has the benefit that
(1) the modified epoxy polymer that cation-modified epoxy resin is prepared as key foundation ingredient, is replaced
For the effective component of existing coating, more excellent performance of coating is obtained by preparing lotion;
(2) coating have good water resistance, low VOC emission amount, good levelling appearance, high throwing power, high anti-corrosive properties,
The excellent characteristics such as good wet and binding force, shock resistance to substrate are good, Stability of Bath Solution is good;
(3) stable preparation process, easy to operate;
(4) coating has a wide range of application.
Embodiment 3
The preparation of cation-modified epoxy resin:
In a nitrogen environment by the reactor with blender, reflux condensing tube, internal thermometer and nitrogen inlet points
Jia Ru not contain the following parts by weight: 900 parts of epoxy resin of aliphatic type difunctional are heated to 132 DEG C, are then added
0.2 part of triethanolamine and 0.3 part of triphenylphosphine keep the temperature 5 hours at 143 DEG C, obtain the poly- epoxy compound that epoxide equivalent is 800
Object.20 parts of dibutyl amine and 30 parts of diethanol amine, 100 parts of ATBN are added, 60 DEG C or less is cooled to after reacting 3 hours at 125 DEG C and goes out
It is spare to obtain the cation-modified epoxy resin that average molecular weight is 5000 for material.
The preparation of isocyanate curing agent:
35 parts of hexamethylene diisocyanate, 25 parts of methyl iso-butyl ketone (MIBK) (MIBK), is stirred by 0.3 part of triethylamine
It is heated to 90 DEG C after even, is added dropwise 20 parts and 5 parts of triethylamine of sealer alkyl alcohol ether, so that product temperatur heat preservation is added dropwise at 65 DEG C
Temperature is promoted after complete to 75 DEG C, is kept the temperature 1.5 hours, in subsequent detection, is no longer detected NCO group.Then
Be cooled to 60 DEG C it is spare with bottom discharge.
The preparation of modified epoxy polymer:
In a nitrogen environment by the reactor with blender, reflux condensing tube, internal thermometer and nitrogen inlet points
It Jia Ru not contain the following parts by weight: 60 parts of cresol novolaks, 4 parts of benzoic acid, 4 parts of isethionic acid and phenol
60 parts of linear phenol-aldehyde resin, it is heated to 133 DEG C after being uniformly mixed, 0.2 part of triethylamine, 0.3 part of tetramethyl chlorine is then added
Change ammonium, keep the temperature 5 hours at 141 DEG C, obtains a kind of polyepoxides that epoxide equivalent is 1200.Add 5 parts of diethylamine, 5 parts
Ethylene glycol amine, after 125 DEG C are reacted 1.5 hours.It is solid that above-mentioned reaction mixture is cooled to 90 DEG C or less additions, 15 parts of isocyanates
Agent and 30 parts of above-mentioned cation-modified epoxy resin keep the temperature 30 minutes at 75 DEG C, and are cooled to 60 DEG C with bottom discharge, obtain
Modified epoxy polymer is spare.
The preparation of cation-modified polybutadiene epoxy resin:
In a nitrogen environment by the reactor with blender, reflux condensing tube, internal thermometer and nitrogen inlet points
It Jia Ru not contain the following parts by weight: 60 parts of the dilute resin of the epoxy-modified polybutadiene of PB4700, MIBK (methyl iso-butyl ketone (MIBK))
15 parts, 0.3 part of triethylamine and 0.3 part of N, N- dimethylethanolamine, add addition after 90 DEG C are heated to after being uniformly mixed
40 parts of dibutyl amine, the temperature are kept at 150 DEG C 5 hours.In subsequent detection, amine value is detected after claimed range, cooling
To 60 DEG C.Stirring is warming up to 95 DEG C of heat preservations 3 hours after adding 5 parts of formic acid, 5 parts of propionic acid and 20 parts of pure water, and is cooled to 60 DEG C
With bottom discharge, it is spare to obtain the cation-modified polybutadiene epoxy resin that average molecular weight is 2000.
The preparation of lotion:
30 parts of pure water and 3 parts of formic acid are added in emulsion reactor and 2 parts of methacrylic acids are stirring evenly and then adding into 100
After the above-mentioned cation-modified polybutadiene epoxy resin of part, 400 parts of above-mentioned modified epoxies polymerizations are added within high speed dispersion 5 minutes
It was slowly added 150 parts of deionized waters after object, then high speed dispersion 1 hour thereto in two steps every 30 minutes, has added laggard one
It walks and is slowly added 150 parts of deionized water to it, obtain lotion.
The preparation of coating:
Mill base, pure water and lotion are taken according to weight ratio 1:7:4, (conductivity controls 2 μ s/cm of <, temperature control 35 by pure water
DEG C or less) lotion is added after investment groove body, major circulatory system and constant temperature system are opened, mill base is added, it is living that surface is then added
Property agent, can carry out coating after final ripening 36 hours.
The amount of solid content for the isocyanate curing agent that the present invention uses is preferably 70-80%.
The lotion that the present invention obtains has characteristics that solid content: 30-40%, partial size≤80nm, pH value: 5-7, electricity
Conductance (μ s/cm): 1000-2500.
The coating that the present invention is prepared has following characteristic: pH:5.5-6.5, conductivity (μ s/cm): 1000-2000,
MEQA value: (MEQA refers in cathode electro-coating 25-40, carries out titrating required acid to the coating of the part of solid containing 100g
MM number, unit mmol), coulombic efficiency > 30, electrophoretic voltage 80-300V, electrophoresis temperature are 26-30 DEG C, electrophoresis time
For 3min (30 seconds soft starts);Baking temperature is at 150-160 DEG C, baking time 20-30 minutes;Paint film appearance uniform ground is made
It is smooth, it is adjustable in 10-40 μm of film thickness.
Carry out performance evaluation to using coating provided by the invention to carry out the film that coating obtains: electrophoretic painting is according to following
Standard carries out the test that re-packs: 28 ± 2 DEG C of bath temperature, according to a conventional method at 200 ± 50V energization electrophoresis to 20 ± 2 μm of film thickness.Electrophoresis
After clean, then toast 20min at 160 DEG C, then carry out film performance test.
Comparative example 1
Commercially available conventional coating is chosen, is tested for the property by the same way.
Test result is as follows shown in table 1:
1 test result of table
As seen from the above table, compared with existing product, the cathode electrophoresis dope tool provided by the present application containing butadiene structure
There are good water resistance, low VOC content, good levelling appearance, high throwing power, high sharp edge anti-corrosive properties, the good knot to substrate
With joint efforts, the excellent characteristics such as shock resistance is good.
Although illustrate and describing the present invention with specific embodiment, it will be appreciated that without departing substantially from of the invention
Many other change and modification can be made in the case where spirit and scope.It is, therefore, intended that in the following claims
Including belonging to all such changes and modifications in the scope of the invention.