CN109848571A - Full-automatic double position laser index carving device and method - Google Patents

Full-automatic double position laser index carving device and method Download PDF

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Publication number
CN109848571A
CN109848571A CN201910153824.5A CN201910153824A CN109848571A CN 109848571 A CN109848571 A CN 109848571A CN 201910153824 A CN201910153824 A CN 201910153824A CN 109848571 A CN109848571 A CN 109848571A
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feeding
substep
full
cylinder
physics
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CN201910153824.5A
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CN109848571B (en
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曹彬睿
淳忠
文平
周维
童依潇
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SICHUAN SUNSTAR COMMUNICATION TECHNOLOGY Co Ltd
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SICHUAN SUNSTAR COMMUNICATION TECHNOLOGY Co Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

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Abstract

The invention discloses a kind of full-automatic double position laser index carving device and method, engraving device includes device for vibration screening, feeding device, automatic engraving component, monitoring device, physics reversing mechanism, blankers' sabot;The automatic engraving component includes two laser marking machine, feeding-distribution device and left and right substep devices, feeding-distribution device is used for will be in the material alternately two substep devices in push-in left and right, material straight line is discharged into physics reversing mechanism by the discharge cylinder rod of substep device, and the physics reversing mechanism makes material be sent into blankers' sabot with horizontality.The equipment of manual single-station is combined into the double-station board worked at the same time by the present invention;Vibration screening material is put, and laser index carving and intelligent recognition detection are parallel;Cylinder drives guide rod jacking block by material, and linearly above top also ensures the effect that label produces, improves the discrimination of two dimensional code reading to obtain the fixed focal length of needs.

Description

Full-automatic double position laser index carving device and method
Technical field
The present invention relates to a kind of full-automatic double position laser index carving device and methods.
Background technique
The two dimensional code being seen everywhere is propagated in industrial information control field for information, on the one hand user is facilitated to trace to the source On the other hand the process of product realizes the control retrospect of enterprises quality.In package of optical device production process, concrete operations stream Journey is to carry out laser labelling to production material outer surface, and the label content to match is arranged according to the characteristic of material and size;Again Enter Database Systems by intelligent identifying system, monitor the detailed status of material, is combined with external traceability system.Production In the process, operator needs for material to be placed in the tooling of certain altitude, is positioned by sense organ, carries out laser index carving;Then Inspect clarity, completeness and the aesthetics of laser index carving by random samples.Due to different equipment and personnel's difference in operation, to accomplish complete Consistency is impossible, and placement sustained height can not eliminate the size difference of material itself, to germinate laser index carving certainly The demand of dynamicization.
Summary of the invention
The shortcomings that in order to overcome the prior art, the present invention provides a kind of full-automatic double position laser index carving device and sides Method.
The technical scheme adopted by the invention is that: a kind of full-automatic double position laser index carving device, including vibrating screen choose to install It sets, feeding device, automatic engraving component, monitoring device, physics reversing mechanism, blankers' sabot;The automatic engraving component packet Two laser marking machine, feeding-distribution device and left and right substep devices are included, discharge port and the feeding device of the device for vibration screening enter Mouth docking, the outlet of feeding device is docked with the feed inlet of feeding-distribution device;The feeding-distribution device is used to for material being alternately pushed into left In right two substep devices;The substep device includes the substep erection seat built by cylindrical workpieces and cover board workpiece, in substep It is provided with servo motor in erection seat, index dial is set on cover board workpiece, the servo motor and index dial pass through shaft coupling It is linked, material ejection cylinder is fixed on the outside of cover board workpiece bottom surface, the material ejection cylinder passes through liftout guide rod and ejection block Connection, is provided with rotary stopper slot on cover board workpiece, is fixed with focal length limit cover board in cover board workpiece surface, fills in substep It sets a top and is provided with the discharge cylinder rod contacted with focal length limit cover board, material straight line is discharged by the discharge cylinder rod Physics reversing mechanism, the physics reversing mechanism make material be sent into blankers' sabot with horizontality.
The present invention also provides a kind of full-automatic double position laser index carving methods, include the following steps:
Step 1: feeding:
The vibrating disk that a certain number of materials are poured into device for vibration screening makes material by the vibration screening of vibrator It is discharged into feeding device according to direction initialization, exports material along track to the feeding device at one section of 35 ° of inclination angle, then Material enters feeding-distribution device feed inlet by a small amount of compressed-air power, and material replaces under rodless cylinder promotion along linear slide rail In the two substep devices in push-in left and right;
Step 2: material successively passes through marking, waiting, four detection, discharge stations in substep device:
Material is marked through laser marking machine camera lens by the laser that laser marking machine generates, the laser mark being symmetrically installed Quarter, machine camera lens was then to double-station other side label;Monitoring device to complete laser labelling material make marks effect identification, record, And it is compared with Production database;The material straight line for completing record is discharged into physics reversing mechanism;
Step 3: physics reversing mechanism adjusts material placing direction, material is successively swung in and is placed on tool disk horizontal platform Matrix tool in:
Rotational workpieces are driven by rotary cylinder to be rotated, and so that material is fallen by self gravity, is kept off by two cylinder connectors Material is sent into the blankers' sabot of 20*10 matrix by blanking cylinder with horizontality, to object by limitation of the block to material freedom degree After material is filled, subsequent work stations will be reached under the fully loaded whole disk of blanking tool.
Compared with prior art, the positive effect of the present invention is:
The equipment of manual single-station is combined into the double-station board worked at the same time;Vibration screening material is put, The accurate rotation driven by servo motor realizes that laser index carving and intelligent recognition detection are parallel;Cylinder drives guide rod jacking block by object Material is linearly upper to be pushed up, to obtain the fixed focal length of needs, is also ensured the effect of label production, is improved two dimensional code reading The discrimination taken;It can be produced in the direct presence of less people by this automatic engraving device, realize and cut payroll to improve efficiency, produce Efficiency multiplication.
Detailed description of the invention
Examples of the present invention will be described by way of reference to the accompanying drawings, in which:
Fig. 1 is the side view of this full-automatic double position laser index carving device;
Fig. 2 is the main view of this full-automatic double position laser index carving device;
Fig. 3 is the top view of automatic engraving component;
Fig. 4 is the sectional view of right working position substep device;
Fig. 5 is the sectional view of physics reversing mechanism two states: a left side is before commutating, after commutation is in the right side.
Specific embodiment
A kind of full-automatic double position laser index carving device, as depicted in figs. 1 and 2, comprising: device for vibration screening 1, feeding dress 2, laser marking machine camera lens 3, laser marking machine 4, automatic engraving component 5, focus adjustment tooling 6, monitoring device 7, physics is set to change To mechanism 8, blanking tool tray fixing device 9, tool disk horizontal platform 10 etc., in which:
It is mounted with a set of vibrator and vibrating disk in device for vibration screening 1, a certain number of materials are poured into vibrating disk;Through It crosses vibration material screening to be discharged according to direction initialization, material is transferred to automatic engraving component 5 by feeding device 2, material exists It is divided into the two station alternate-runnings in left and right in automatic engraving component;The laser generated by laser marking machine 4 is through laser marking machine mirror First 3 pairs of materials are marked, and the laser marking machine camera lens being symmetrically installed then marks the double-station other side, improve laser index carving Machine utilization rate;Monitoring device 7 is a programmed scanning rifle being assembled on the adjusting bracket of 3DOF, to completion laser labelling Material makes marks effect identification, record, and compares with Production database;The product for completing record is adjusted through physics reversing mechanism 8 Material placing direction successively swings in material in the matrix tool for being placed on tool disk horizontal platform 10.
Laser marking machine camera lens 3 is mounted in focus adjustment tooling 6 for adjusting mark position optimization label effect, vibration 1 discharge port of screening plant is docked with 2 entrance of feeding device, and the track for being 35 ° by one section of inclination angle to device exports, and material is logical It crosses a small amount of compressed-air power and enters 5 feed inlet of automatic engraving component;Pass through one group of optical fiber at automatic engraving inlet The combination of sensor and proximity sensor judges material direction, such as material direction exception, alarm is shut down, manually by wrong object Material takes out confirmation.
Fig. 3 is automatic engraving assembly plan view, as shown, material enters the feeding-distribution device 12 of automatic engraving mechanism, point Material device 12 is made of a rodless cylinder and one group of linear slide rail, and by the material in track, alternately the substep of push-in left and right two is filled It sets in 11;As shown in figure 4, Fig. 4 is right working position substep device sectional view, mirror image is distributed left station structure therewith, such as Fig. 3 and Fig. 4 Shown, substep device includes: focal length limit cover board 17, index dial 18, ejection block 19, liftout guide rod 20, duplex bearing 21, liftout gas Cylinder 22, bearing locking block 23, shaft coupling 24, cylindrical workpieces 25, servo motor 26, discharge cylinder rod 27, rotary stopper slot 28, lid Plate workpiece 29 and origin position sensor 30 etc., in which: index dial 18 from two about 21 bearings excessively with, knock in lid respectively In plate workpiece 29;Cover board workpiece bottom surface, left side installation is origin position sensor 30, multiple for the power-off of servo motor 26 Position, the right it is fixed be material ejection cylinder 22, should guarantee that the ejection block 19 connecting with cylinder can be in cover board workpiece herein on Lower slider by the material in rotary stopper slot 28 and can be fixed on cover board workpiece surface after adjustment cylinder is fully extended again Focal length limit cover board 17 contact;Discharge cylinder rod 27, which is then locked, to be contacted in the device top with limit cover board.Substep device 11 Working principle be: in the substep erection seat built by cylindrical workpieces 25 with cover board workpiece 29 by shaft coupling 24 connect servo electricity Machine 26 is linked with index dial 18, and the power that transmitting servo motor provides, 23 preloaded dual of bearing locking block holds 21 to eliminate bearing Gap precisely rotates smoothly specified angle (structure distributes four stations altogether, is respectively as follows: marking, waiting, detection, discharge), top Material guide rod 20 be connected on material ejection cylinder 22, and with 19 clearance fit of ejection block, make material in index dial linear movement, and lead to It crosses focal length limited cover plate 17 to hold out against always under fixed plane, eliminates shadow of the size difference to marking effect of material itself It rings;Complete monitoring and data record;It completes to be rotated by 90 ° again after counting and material straight line is discharged by object by discharge cylinder rod 27 Manage reversing mechanism 8.View mark is automatic engraving component right working position, left station symmetry arrangement therewith.
Material enters physics reversing mechanism 8, and Fig. 5 is the sectional view of the mechanism, as shown in Figure 3 and Figure 5, physics reversing mechanism It include: rotational workpieces 13, rotary cylinder 15, blankers' sabot 16, cylinder connector block 32 and 34, blanking cylinder 33, the surfaces of revolution Plate 35, swing-around trajectory 36 etc., in which: flange bearing is knocked at 13 both ends of rotational workpieces and rotary cylinder 15, swing-around trajectory 36 are locked On rotating panel 35, the cylinder connector block 32 and 34 being fixed in swing-around trajectory will guarantee to slide in orbit.Physics The working principle of reversing mechanism 8 are as follows: rotational workpieces 13 are driven by rotary cylinder 15 to be rotated, and material is made to fall by self gravity, Material is sent into 20*10 by blanking cylinder 33 with horizontality by the limitation by cylinder connector block 32,34 pair material freedom degree Matrix blankers sabot 16 will reach subsequent work stations under the fully loaded whole disk of blanking tool after material is filled.
The working principle of the invention is:
The present invention include: vibration feeding device, laser index carving mechanism, feeding distribution mechanism, monitoring device, physics reversing mechanism, Discharge arranging mechanism;The vibration feeding device is material direction needed for vibration screening, makes material by being gone out by straight line feeder Rail set of the mouth link one horizontal by 35 ° of angles is transferred to feeding distribution mechanism;Feeding distribution mechanism is responsible for detecting material direction Material is respectively fed to left and right Liang Ge laser index carving mechanism afterwards;The laser index carving and real time monitoring mechanism, including servo motor The accurate division of labor of driving walks tooling, and the detection of rear product is marked using laser labelling duration, and marking and monitoring are parallel;Jacking block And guiding mechanism movement holds out against material contact, eliminates the machining tolerance of material outer dimension ± 0.1mm, guarantees label focal length; The physics reversing mechanism is that the double acting rotary cylinder for being 0 °~92 ° by a stroke changes material direction, is then relied on Self gravity passes through the push of the linear motion manipulator arm level in discharge arranging mechanism, array discharge to bottom offset again.

Claims (10)

1. a kind of full-automatic double position laser index carving device, it is characterised in that: including device for vibration screening, feeding device, automatic Marking component, monitoring device, physics reversing mechanism, blankers' sabot;The automatic engraving component includes laser marking machine, sub-material Two substep devices of device and left and right, the discharge port of the device for vibration screening are docked with feeding device entrance, feeding device It is docked with the feed inlet of feeding-distribution device outlet;The feeding-distribution device is used for will be in the material alternately two substep devices in push-in left and right; The substep device includes the substep erection seat built by cylindrical workpieces and cover board workpiece, is provided with servo in substep erection seat Index dial is arranged in motor on cover board workpiece, and the servo motor is linked with index dial by shaft coupling, in cover board workpiece Material ejection cylinder is fixed on the outside of bottom surface, the material ejection cylinder is connect with ejection block by liftout guide rod, set on cover board workpiece It is equipped with rotary stopper slot, focal length limit cover board is fixed in cover board workpiece surface, is provided with and coke on substep erection seat top Discharge cylinder rod away from limit cover board contact, material straight line is discharged into physics reversing mechanism by the discharge cylinder rod, described Physics reversing mechanism makes material be sent into blankers' sabot with horizontality.
2. full-automatic double position laser index carving device according to claim 1, it is characterised in that: the entrance of feeding device with The track for being 35 ° for one section of inclination angle between outlet.
3. full-automatic double position laser index carving device according to claim 1, it is characterised in that: the feeding-distribution device is by one A rodless cylinder and one group of linear slide rail composition.
4. full-automatic double position laser index carving device according to claim 1, it is characterised in that: under the cover board workpiece Inside bottom surface is equipped with origin position sensor.
5. full-automatic double position laser index carving device according to claim 1, it is characterised in that: the index dial is by two Bearing excessively cooperates up and down, is knocked in cover board workpiece respectively, and two bearings are pre-tightened by bearing locking block.
6. full-automatic double position laser index carving device according to claim 1, it is characterised in that: the laser marking machine Camera lens is mounted in focus adjustment tooling.
7. full-automatic double position laser index carving device according to claim 1, it is characterised in that: the physics reversing mechanism Including rotational workpieces, rotary cylinder, blanking cylinder, rotating panel and swing-around trajectory, flange shaft is knocked at the rotational workpieces both ends It holds and is locked on rotating panel with rotary cylinder, swing-around trajectory, there are two slidable cylinder connectors for setting in swing-around trajectory Block.
8. full-automatic double position laser index carving device according to claim 1, it is characterised in that: blankers' sabot is logical Fixed device is crossed to be mounted on tool disk horizontal platform.
9. a kind of full-automatic double position laser index carving method, characterized by the following steps:
Step 1: feeding:
The vibrating disk that a certain number of materials are poured into device for vibration screening, by the vibration screening of vibrator, make material according to Direction initialization is discharged into feeding device, exports material along track to the feeding device at one section of 35 ° of inclination angle, then material Enter feeding-distribution device feed inlet by a small amount of compressed-air power, material is alternately pushed under rodless cylinder promotion along linear slide rail In the two substep devices in left and right;
Step 2: material successively passes through marking, waiting, four detection, discharge stations in substep device:
Material is marked through laser marking machine camera lens by the laser that laser marking machine generates, the laser marking machine being symmetrically installed Camera lens then marks the double-station other side;Monitoring device to complete laser labelling material make marks effect identification, record, and with Production database compares;The material straight line for completing record is discharged into physics reversing mechanism;
Step 3: physics reversing mechanism adjusts material placing direction, material is successively swung in the square for being placed on tool disk horizontal platform In battle array tooling:
Rotational workpieces are driven by rotary cylinder to be rotated, and so that material is fallen by self gravity, is passed through two cylinder connector blocks pair Material is sent into the blankers' sabot of 20*10 matrix by blanking cylinder with horizontality, filled to material by the limitation of material freedom degree Man Hou will reach subsequent work stations under the fully loaded whole disk of blanking tool.
10. full-automatic double position laser index carving method according to claim 9, it is characterised in that: fed in feeding-distribution device Material direction is judged by the combination of one group of fibre optical sensor and proximity sensor at mouthful, such as material direction exception, is then alarmed It shuts down, wrong material is taken out and is confirmed.
CN201910153824.5A 2019-03-01 2019-03-01 Full-automatic double-station laser marking device and method Active CN109848571B (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114192991A (en) * 2021-12-17 2022-03-18 四川光恒通信技术有限公司 Full-automatic laser marking device and using method thereof
CN114425586A (en) * 2022-01-20 2022-05-03 浙江吹龙工贸有限公司 Automatic change bottom of cup machining center
CN114769872A (en) * 2022-06-17 2022-07-22 深圳市华瀚激光科技有限公司 Double-station laser welding machine capable of stably switching stations

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CN202413220U (en) * 2012-01-19 2012-09-05 成都优达光电科技有限公司 Full-automatic laser marking, gluing and pasting device for optical device shells
CN202528594U (en) * 2012-02-21 2012-11-14 大连骄子兄弟激光技术有限公司 Automatic focusing laser marking machine
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Cited By (5)

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Publication number Priority date Publication date Assignee Title
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CN114425586A (en) * 2022-01-20 2022-05-03 浙江吹龙工贸有限公司 Automatic change bottom of cup machining center
CN114769872A (en) * 2022-06-17 2022-07-22 深圳市华瀚激光科技有限公司 Double-station laser welding machine capable of stably switching stations
CN114769872B (en) * 2022-06-17 2022-09-02 深圳市华瀚激光科技有限公司 Double-station laser welding machine capable of stably switching stations

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