CN109820233B - Preparation method of cigarette tobacco shreds with periphery heating and non-combustion functions - Google Patents

Preparation method of cigarette tobacco shreds with periphery heating and non-combustion functions Download PDF

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CN109820233B
CN109820233B CN201910203656.6A CN201910203656A CN109820233B CN 109820233 B CN109820233 B CN 109820233B CN 201910203656 A CN201910203656 A CN 201910203656A CN 109820233 B CN109820233 B CN 109820233B
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tobacco
temperature
smoke
cut
cigarette
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CN109820233A (en
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牟定荣
赵云川
陈冉
乔晓辉
邹泉
潘文
李琼柱
李新
王夏婷
赵剑
杨柳
李韶阳
马娟
胡宏俊
者靖雄
赵娟
凌琳
赵辉
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China Tobacco Yunnan Industrial Co Ltd
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China Tobacco Yunnan Industrial Co Ltd
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Abstract

The invention discloses a preparation method of cigarette tobacco shreds with periphery heating and non-combustion, which comprises the following steps: firstly, increasing the water content of the reconstituted tobacco; adding spices and a smoke agent into the reconstituted tobacco to increase the water content of the reconstituted tobacco; the amount of the spices and the smoke agent accounts for 5-30% of the weight of the tobacco leaves; cutting the reconstituted tobacco leaves into tobacco shreds; fourthly, reducing the moisture content of the cut tobacco at low temperature; using low-humidity dry air to reduce the temperature of the cut tobacco to room temperature, and reducing the water content to 9-14 wt%; sixthly, adding spices and smoke agents into the cut tobacco, and uniformly mixing to obtain the cigarette cut tobacco which is not burnt by heating; the addition amount of the spice and the smoke agent accounts for 0.5-7% of the weight of the tobacco shreds. Wherein the fourth step may be omitted. The method of the invention does not destroy the original flavor in the tobacco, retains the smoke agent and the spice added into the cut tobacco to the maximum extent, and improves the taste and the smoke amount of the smoke.

Description

Preparation method of cigarette tobacco shreds with periphery heating and non-combustion functions
Technical Field
The invention belongs to the technical field of tobacco shred manufacturing, and particularly relates to the technical field of manufacturing tobacco shreds with non-combustible cigarettes by using reconstituted tobacco leaves.
Background
The heating non-combustion cigarette is a novel cigarette which can bake the smoke substance at low temperature to generate smoke for the smokers to smoke, and can greatly reduce the generation of harmful substances due to the low temperature and the non-combustion of the tobacco shreds. The cigarette which is not burnt by heating can better adapt to the smoking ban in public places, and can meet the hobbies of tobacco consumers to a certain extent, so that the market demand is rapidly increased.
Chinese patent CN 104770852 discloses a separate cut tobacco making process suitable for paper-making reconstituted tobacco production plants, comprising the following steps: storing, shredding, feeding, temporarily storing, heating and humidifying, drying, purifying, blending and the like, and aiming at the processing characteristics of the paper-making reconstituted tobacco, the independent shredding is realized; the preparation method comprises the steps of adding materials after shredding, wherein on one hand, the materials added after shredding cannot be fused with cut tobacco, on the other hand, the materials added in the subsequent steps of warming, humidifying, drying, purifying and the like have loss, the obtained cut tobacco needs to be directly blended with other cut tobacco, and the single cut tobacco is not suitable for cigarettes which are not combusted by peripheral heating.
Chinese patent CN 102178337B discloses a separate tobacco-making process and equipment based on the processing characteristics of paper-making reconstituted tobacco, the process comprises the following process steps: opening the box, shoveling, loosening, dampening, shredding, drying and blending; the preparation method has no step of fusing the smoke agent and the tobacco in the preparation process, and is used for heating the cigarette without burning, so that the cigarette has insufficient smoke quantity and monotonous smoking taste; meanwhile, the cut tobacco obtained by the preparation method can be used only by directly blending with other cut tobacco, and even the blended cut tobacco is still not suitable for cigarettes which are not combusted by peripheral heating.
Chinese patent CN 102068036A discloses a method for improving the effective utilization rate and processing quality of reconstituted tobacco, which treats the reconstituted tobacco as a tobacco-like raw material and processes the raw material separately, wherein the reconstituted tobacco is a paper-making tobacco sheet; the paper-making method tobacco sheet is processed by a tobacco processing line independently, blended in proportion before flavoring, other procedures and parameters are kept unchanged, and finally the finished product cigarette is prepared by a packaging machine. The temperature of the cut tobacco drying procedure is higher to 90-105 ℃, when in use, the cut tobacco is mixed with other cut tobacco, and then spice is added; on one hand, the spice is poorly fused with the cut tobacco, on the other hand, the spice can be used only by being mixed with other cut tobacco and used for common cigarettes, and the spice cannot be used for cigarettes which are not combusted by peripheral heating.
Chinese patent CN 107048469 a discloses a method for manufacturing a central heating non-burning cigarette, which comprises cutting a sheet-like reconstituted tobacco into a plurality of long-strip cut tobaccos along one direction, extruding and drawing the plurality of long-strip cut tobaccos together along the width direction of the long-strip cut tobaccos, wrapping the long-strip cut tobaccos by a forming paper to form a cylindrical cigarette strip, arranging the plurality of long-strip cut tobaccos in a regular and orderly manner, and keeping the arrangement of the cut tobaccos when a heating needle is inserted, so that the smooth air circulation can be kept during smoking. The preparation method is relatively complex and has higher cost, and how the smoke agent and the tobacco are fused is not described; the obtained product is formed by extruding and drawing a plurality of long-strip cut tobaccos together along the width direction of the long-strip cut tobaccos, the obtained product is not single cut tobaccos and is used for heating the non-combustible cigarettes as a center, and the smoke quantity is not enough, so that the obtained product is not suitable for heating the non-combustible cigarettes at the periphery.
The smoking set which heats cigarettes without burning in the existing market is partially a cigarette smoking set which heats cigarettes without burning in the center and is also partially a cigarette smoking set which heats cigarettes in the periphery. The existing central heating non-combustible cigarette can not be used for peripheral heating smoking set generally. The present invention has been made to solve the above problems.
Disclosure of Invention
The invention discloses a method for preparing tobacco shreds of cigarettes with non-combustible peripheral heating, which adopts a two-step method to add spices and smoke agents and adopts the steps of low-temperature drying and low-humidity tobacco shred cooling dehydration for the first time.
The invention discloses a preparation method of cigarette tobacco shreds with periphery heating and non-combustion, which comprises the following steps:
firstly, increasing the water content of the reconstituted tobacco to 14-17 wt% at 30-40 ℃;
adding spices and a smoke agent into the reconstituted tobacco in the step I, and increasing the water content of the reconstituted tobacco to 17-19 wt% at the temperature of 30-50 ℃; the amount of the spices and the smoke agent accounts for 5-30% of the weight of the tobacco leaves;
cutting the tobacco leaves in the step two into tobacco shreds with the length less than 3cm and the width of 0.7-1.0 mm;
fourthly, reducing the water content of the cut tobacco in the third step to 14 to 15 weight percent at low temperature;
fifthly, using low-humidity dry air to reduce the temperature of the cut tobacco in the step (iv) to room temperature, and reducing the water content to 11-13 wt%;
sixthly, adding spices and smoke agents into the cut tobacco obtained in the fifth step, and uniformly mixing to obtain the cigarette cut tobacco which is not combusted by heating; the addition amount of the spice and the smoke agent accounts for 0.5-7% of the weight of the tobacco shreds.
Or, the preparation method for the cigarette tobacco which is not combusted by peripheral heating comprises the following steps:
(1) increasing the water content of the reconstituted tobacco to 14-15 wt% at 35-40 ℃;
(2) adding spices and smoke agents into the reconstituted tobacco in the step (1), and increasing the water content of the reconstituted tobacco to 17-19 wt% at 45-50 ℃; the amount of the spices and the smoke agent accounts for 8-10% of the weight of the tobacco leaves;
(3) cutting the reconstituted tobacco in the step (2) into tobacco shreds with the length less than 3cm and the width of 0.7-1.0 mm;
(4) reducing the temperature of the cut tobacco in the step (3) to room temperature by using low-humidity dry air, and reducing the water content to 9-14 wt%;
(5) adding spices and smoke agents into the cut tobacco obtained in the step (4), and uniformly mixing to obtain the heated non-burning cut tobacco of the cigarette; the addition amount of the spice and the smoke agent accounts for 0.5-7% of the weight of the tobacco shreds.
The above added perfume and smoke agent can be the same or different, the perfume is common perfume in tobacco industry, and the smoke agent is common smoke agent in tobacco industry such as propylene glycol.
The first preparation method has a low-temperature drying step, the second preparation method does not have the low-temperature drying step, but the tobacco shreds obtained by the two methods have the same effect; the first preparation method is only faster than the second preparation method, but the first preparation method is slightly more complicated in steps.
Preferably, the low temperature in the step (iv) is not more than 95 ℃.
Preferably, the low humidity dry air of step (4) or step (v) is air having a temperature not higher than room temperature and a relative humidity not greater than 10%.
Preferably, the air with the temperature not higher than room temperature and the relative humidity not more than 10% is prepared by the following steps: the air is cooled to below 3 ℃ for condensation and dehumidification to ensure that the relative humidity is not more than 10%.
The second aspect of the invention discloses the application of the cut tobacco prepared by the preparation method in heating non-combustible cigarette cut tobacco.
The invention has the beneficial effects that:
1. the preparation method adopts a two-step method to add the spice and the smoke agent, so that the tobacco, the spice and the smoke agent are well fused and fully absorbed, the obtained tobacco shreds are used for heating the periphery of the non-combustible cigarette to ensure that the smoke quantity of the cigarette is sufficient, and the taste of smokers is improved.
2. The preparation method of the invention firstly adopts low-temperature drying or the combination of low-temperature drying and low-humidity cooling to carry out the tobacco shred drying step, and particularly adopts air with the relative humidity not more than 10% and not more than room temperature to cool and dehumidify the tobacco, so that the original fragrance in the tobacco is not damaged, the smoke agent and the spice added into the tobacco shreds are retained to the maximum extent, and the taste and the smoke amount of the smoke are improved.
3. The preparation method reduces the processing steps of the reconstituted tobacco, can carry out production by modifying the existing cut tobacco drying machine and fluidized bed equipment, and realizes the industrialized production of the cigarette cut tobacco without heat and combustion by utilizing the existing production equipment to the maximum extent.
4. The tobacco shreds prepared by the preparation method of the invention do not need to be mixed with other tobacco shreds, can be independently used for heating the tobacco shreds of the incombustible cigarette, and can also be added into other tobacco shreds to manufacture the traditional cigarette capable of being ignited and smoked.
Detailed Description
Example 1
The embodiment discloses a preparation method of cigarette tobacco shreds with periphery heating and non-combustion, which comprises the following steps:
firstly, loosening the reconstituted tobacco at 37 ℃ by using a loosening and moisture regaining roller, and increasing the water content to 15 wt%;
secondly, adding spices and a smoke agent into the tobacco leaves obtained in the first step by using a feeding roller, and increasing the water content of the tobacco leaves to 18 wt% at 50 ℃; the amount of the spices and the smoke agent accounts for 10 percent of the weight of the tobacco leaves;
cutting the tobacco leaves obtained in the step two into tobacco shreds with the length of 2cm and the width of 0.8 mm;
fourthly, reducing the moisture content of the cut tobacco in the third step to 14 wt% at 70 ℃ by using a cut tobacco drying roller; the volatilization loss of the smoke agent can be effectively reduced at 80 ℃;
fifthly, using low-humidity dry air to reduce the temperature of the cut tobacco in the step (iv) to room temperature and reduce the water content to 12 wt%; the low-humidity dry air is air with the temperature not higher than 20 ℃ and the relative humidity of 5 percent, and the preparation method comprises the following steps: the air is cooled to 0 ℃ for condensation and dehumidification to ensure that the relative humidity is not more than 5 percent.
Sixthly, adding spices and smoke agents into the cut tobacco obtained in the fifth step, and uniformly mixing to obtain the cigarette cut tobacco which is not combusted by heating; the addition amount of the spice and the smoke agent accounts for 4 percent of the weight of the cut tobacco.
The above added perfume and smoke agent can be the same or different, the perfume is common perfume in tobacco industry, and the smoke agent is common smoke agent in tobacco industry such as propylene glycol.
The prepared tobacco shreds are used for peripherally heating non-combustible cigarette tobacco shreds, and the smoking result is as follows: the cigarette has large amount of smoke, the cigarette fragrance and the taste are similar to those of common cigarettes, and the cigarette has no impurity gas and irritation.
Example 2
The embodiment discloses a preparation method of cigarette tobacco shreds with periphery heating and non-combustion, which comprises the following steps:
(1) increasing the water content of the reconstituted tobacco to 14 wt% at 35 ℃;
(2) adding spices and a smoke agent into the tobacco leaves in the step (1), and increasing the water content of the tobacco leaves to 17 wt% at 45 ℃; the amount of the spices and the smoke agent accounts for 8 percent of the weight of the tobacco leaves;
(3) cutting the tobacco leaves in the step (2) into tobacco shreds with the length of 1cm and the width of 0.7 mm;
(4) reducing the temperature of the cut tobacco in the step (3) to room temperature by using low-humidity dry air, and reducing the water content to 12 wt%; the low-humidity dry air is air with the temperature not higher than 20 ℃ and the relative humidity of 5 percent, and the preparation method comprises the following steps: the air is cooled to 0 ℃ for condensation and dehumidification to ensure that the relative humidity is not more than 5 percent.
(5) Adding spices and smoke agents into the cut tobacco obtained in the step (4), and uniformly mixing to obtain the heated non-burning cut tobacco of the cigarette; the addition amount of the spice and the smoke agent accounts for 5 percent of the weight of the cut tobacco. The above added perfume and smoke agent can be the same or different, the perfume is common perfume in tobacco industry, and the smoke agent is common smoke agent in tobacco industry such as propylene glycol.
The prepared tobacco shred is used for peripherally heating the non-combustible cigarette tobacco shred, and the smoking result is as follows: the cigarette has large amount of smoke, the cigarette fragrance and the taste are similar to those of common cigarettes, and the cigarette has no impurity gas and irritation.
The above description is only a preferred embodiment of the present invention, and is not intended to limit the present invention, and it will be apparent to those skilled in the art that various modifications and variations can be made in the formulation and preparation process of the present invention. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims (3)

1. A preparation method of cigarette tobacco shreds capable of being not combusted by peripheral heating is characterized by comprising the following steps:
firstly, increasing the water content of the reconstituted tobacco to 14-17 wt% at 30-40 ℃;
adding spices and a smoke agent into the reconstituted tobacco in the step I, and increasing the water content of the reconstituted tobacco to 17-19 wt% at the temperature of 30-50 ℃; the amount of the spices and the smoke agent accounts for 5-30% of the weight of the tobacco leaves;
cutting the tobacco leaves in the step two into tobacco shreds with the length less than 3cm and the width of 0.7-1.0 mm;
fourthly, reducing the water content of the cut tobacco in the third step to 14 to 15 weight percent at low temperature; the low temperature is not more than 95 ℃;
fifthly, using low-humidity dry air to reduce the temperature of the cut tobacco in the step (iv) to room temperature, and reducing the water content to 11-13 wt%; the low-humidity dry air is air with the temperature not higher than room temperature and the relative humidity not more than 10%; the preparation method of the air with the temperature not higher than room temperature and the relative humidity not more than 10 percent comprises the following steps: cooling the air to below 3 ℃ for condensation and dehumidification to ensure that the relative humidity is not more than 10%;
sixthly, adding spices and smoke agents into the cut tobacco obtained in the fifth step, and uniformly mixing to obtain the cigarette cut tobacco which is not combusted by heating; the addition amount of the spice and the smoke agent accounts for 0.5-7% of the weight of the tobacco shreds.
2. A preparation method of cigarette tobacco shreds capable of being not combusted by peripheral heating is characterized by comprising the following steps:
(1) increasing the water content of the reconstituted tobacco to 14-15 wt% at 35-40 ℃;
(2) adding spices and smoke agents into the reconstituted tobacco in the step (1), and increasing the water content of the reconstituted tobacco to 17-19 wt% at 45-50 ℃; the amount of the spices and the smoke agent accounts for 8-10% of the weight of the tobacco leaves;
(3) cutting the reconstituted tobacco in the step (2) into tobacco shreds with the length less than 3cm and the width of 0.7-1.0 mm;
(4) reducing the temperature of the cut tobacco in the step (3) to room temperature by using low-humidity dry air, and reducing the water content to 9-14 wt%; the low-humidity dry air is air with the temperature not higher than room temperature and the relative humidity not more than 10%; the preparation method of the air with the temperature not higher than room temperature and the relative humidity not more than 10 percent comprises the following steps: cooling the air to below 3 ℃ for condensation and dehumidification to ensure that the relative humidity is not more than 10%;
(5) adding spices and smoke agents into the cut tobacco obtained in the step (4), and uniformly mixing to obtain the heated non-burning cut tobacco of the cigarette; the addition amount of the spice and the smoke agent accounts for 0.5-7% of the weight of the tobacco shreds.
3. Use of the cut tobacco produced by the production method according to claim 1 or 2 for heating a non-combustible cut tobacco for cigarettes.
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CN111038909B (en) * 2019-12-06 2021-02-02 红云红河烟草(集团)有限责任公司 Raw material preparation process based on heating non-combustion cigarette
CN111567842A (en) * 2020-05-14 2020-08-25 湖北中烟工业有限责任公司 Cigarette without burning by heating and method for producing cut tobacco thereof
CN113995166B (en) * 2020-07-28 2023-09-22 贵州中烟工业有限责任公司 Tobacco shred and preparation method thereof, fuming substrate and heating non-burning tobacco product
CN113383982A (en) * 2021-07-09 2021-09-14 四川三联新材料有限公司 Shred preparation blending method for disordered heating cigarette
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