CN109819222B - Coal conveying system coal blockage monitoring method, device, system and computer equipment - Google Patents
Coal conveying system coal blockage monitoring method, device, system and computer equipment Download PDFInfo
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Abstract
The application relates to a coal conveying system coal blockage monitoring method, device and system and computer equipment. The method comprises the following steps: acquiring a first image acquired by an image acquisition device arranged at a target lower opening of a coal dropping pipe; acquiring baffle position information of a coal dropping pipe; acquiring running state information of a coal conveying belt corresponding to an upper opening of a coal dropping pipe; acquiring a second image acquired by an image acquisition device arranged at the upper opening of the coal dropping pipe; and monitoring coal blockage of the coal dropping pipe according to the first image, the baffle position information, the running state information and the second image. By adopting the method, the accuracy of coal blockage monitoring can be improved, and the operation and maintenance cost can be reduced.
Description
Technical Field
The application relates to the technical field of coal conveying system control, in particular to a coal conveying system coal blockage monitoring method, a coal conveying system coal blockage monitoring device, computer equipment and a storage medium.
Background
At present, coal conveying equipment is mainly a belt conveyor, and one belt conveyor is not enough in long-distance coal conveying, and a plurality of belt conveyors are required to be matched together for completion. The connection between a plurality of belt conveyors is more commonly used by coal dropping pipes. Coal blockage often occurs in the coal conveying process of the coal dropping pipe, and the smooth coal conveying is affected by the coal blockage of the coal dropping pipe, so that the coal blockage of a coal conveying system needs to be monitored. The traditional monitoring mode is to use a coal blockage switch, the coal blockage switch has many types, such as a rotation resistance type, a radio frequency admittance type and the like, the coal blockage switch is arranged in a coal dropping pipe, and when the coal dropping pipe blocks coal, the coal touches the coal blockage switch to start alarming.
The coal blockage switch is widely applied, however, the alarm accuracy is easily influenced by coal quality, and the rotation-resisting type and radio frequency admittance type coal blockage switches are easy to be stuck with coal to cause false alarm when coal particles are small and the humidity is high. Meanwhile, the existing coal-blocking switch has a large selection relation between the use and the installation position, and alarm rejection is easy to occur due to the installation position. Moreover, the existing coal blockage switch needs to be installed in a coal dropping pipe, needs to be calibrated and cleaned regularly, and is high in operation and maintenance cost.
Disclosure of Invention
In view of the above, there is a need to provide a coal transportation system coal blockage monitoring method, device, system, computer device and storage medium, which can improve the accuracy of coal blockage monitoring and reduce the operation and maintenance cost.
A coal conveying system coal plugging monitoring method, the method comprising:
acquiring a first image acquired by an image acquisition device arranged at a target lower opening of a coal dropping pipe;
acquiring baffle position information of a coal dropping pipe;
acquiring running state information of a coal conveying belt corresponding to an upper opening of a coal dropping pipe;
acquiring a second image acquired by an image acquisition device arranged at the upper opening of the coal dropping pipe;
and monitoring coal blockage of the coal dropping pipe according to the first image, the baffle position information, the running state information and the second image.
In one embodiment, the monitoring of coal blockage of the coal dropping pipe according to the first image, the baffle position information, the operation state information and the second image includes:
detecting whether the target lower port has no coal falling or not according to the first image;
when no coal falls, detecting whether a coal falling branch corresponding to a target lower opening is in an open state according to baffle position information;
when the coal conveying belt is in an open state, detecting whether the coal conveying belt corresponding to the upper opening is in operation or not according to the operation state information;
if the coal conveying belt runs, detecting whether coal exists on the coal conveying belt corresponding to the upper opening or not according to the second image;
and if the coal exists, determining that the coal conveying system is blocked.
In one embodiment, the above coal blockage monitoring of the coal dropping pipe according to the first image, the baffle position information, the operation state information, and the second image further includes:
and when the coal blockage is determined to occur, if the coal dropping pipe is still in the coal blockage state after delaying the preset time, sending coal conveying belt shutdown indication information to the coal conveying program control system, wherein the coal conveying belt shutdown indication information is used for indicating the coal conveying program control system to control the coal conveying belt on the coal dropping pipe to stop running.
In one embodiment, the above coal blockage monitoring of the coal dropping pipe according to the first image, the baffle position information, the operation state information, and the second image further includes:
and when the coal blockage is determined to occur, outputting alarm information, wherein the alarm information comprises identification information of the coal dropping pipe.
In one embodiment, the detecting whether the target gate falls off or not according to the first image includes: detecting whether the target lower port has no coal falling or not according to the first image and a preset first image recognition model; the above-mentioned whether have coal on the coal conveying belt that corresponds according to the second image detection suitable for reading includes: and detecting whether coal exists on the coal conveying belt corresponding to the upper opening or not according to the second image and a preset second image recognition model.
In one embodiment, the first image is an image of a position on the coal conveying belt corresponding to the target lower opening, where the target lower opening faces; the first image recognition model and the second image recognition model are the same image recognition model, and the image recognition model is obtained through the training of a coal belt image set and a coal belt-free set.
A coal conveying system coal plugging monitoring device, the device comprising:
the first image acquisition module is used for acquiring a first image acquired by an image acquisition device arranged at a target lower opening of the coal chute;
the position information acquisition module is used for acquiring baffle position information of the coal dropping pipe;
the state information acquisition module is used for acquiring the running state information of the coal conveying belt corresponding to the upper opening of the coal dropping pipe;
the second image acquisition module is used for acquiring a second image acquired by an image acquisition device arranged at the upper opening of the coal dropping pipe;
and the monitoring module is used for monitoring coal blockage of the coal dropping pipe according to the first image, the baffle position information, the running state information and the second image.
A coal conveying system coal blockage monitoring system comprises a data switch, a server, a coal conveying program control system and image acquisition devices arranged at openings of a coal dropping pipe of the coal conveying system; the image acquisition device, the coal conveying program control system and the server are respectively connected with the data switch;
the image acquisition device at the target lower opening of the coal dropping pipe is used for acquiring a first image, the image acquisition device at the upper opening of the coal dropping pipe is used for acquiring a second image, and the server is used for acquiring the first image and the second image through the data switch;
the coal conveying program control system is used for transmitting the baffle position information of the coal dropping pipe and the running state information of the coal conveying belt corresponding to the upper opening of the coal dropping pipe to the server through the data switch;
the server is also used for monitoring coal blockage of the coal dropping pipe according to the first image, the baffle position information, the running state information and the second image.
A computer device comprising a memory, a processor and a computer program stored on the memory and executable on the processor, the processor implementing the following steps when executing the computer program:
acquiring a first image acquired by an image acquisition device arranged at a target lower opening of a coal dropping pipe;
acquiring baffle position information of a coal dropping pipe;
acquiring running state information of a coal conveying belt corresponding to an upper opening of a coal dropping pipe;
acquiring a second image acquired by an image acquisition device arranged at the upper opening of the coal dropping pipe;
and monitoring coal blockage of the coal dropping pipe according to the first image, the baffle position information, the running state information and the second image.
A computer-readable storage medium, on which a computer program is stored which, when executed by a processor, carries out the steps of:
acquiring a first image acquired by an image acquisition device arranged at a target lower opening of a coal dropping pipe;
acquiring baffle position information of a coal dropping pipe;
acquiring running state information of a coal conveying belt corresponding to an upper opening of a coal dropping pipe;
acquiring a second image acquired by an image acquisition device arranged at the upper opening of the coal dropping pipe;
and monitoring coal blockage of the coal dropping pipe according to the first image, the baffle position information, the running state information and the second image.
The coal conveying system coal blockage monitoring method, the device, the computer equipment and the storage medium are used for acquiring a first image acquired by an image acquisition device arranged at a target lower opening of a coal chute, acquiring baffle position information of the coal chute, acquiring running state information of a coal conveying belt corresponding to an upper opening of the coal chute, acquiring a second image acquired by the image acquisition device arranged at the upper opening of the coal chute, and performing coal blockage monitoring on the coal chute according to the first image, the baffle position information, the running state information and the second image. So, do not use the chute blockage switch also can realize the chute blockage control to the coal breakage pipe, can reduce the fortune dimension cost, can also promote the accuracy of chute blockage control.
Drawings
FIG. 1 is a diagram of an exemplary coal handling system plugging monitoring method;
FIG. 2 is a schematic flow chart of a coal transportation system coal plugging monitoring method in one embodiment;
FIG. 3 is a schematic flow chart of the coal plugging monitoring step in one embodiment;
FIG. 4 is a schematic diagram showing a position where a camera is disposed in one embodiment;
FIG. 5 is a schematic diagram of the block coal monitoring system of the coal conveying system in one embodiment;
FIG. 6 is a schematic flow chart of a coal transportation system coal plugging monitoring method in another embodiment;
FIG. 7 is a block diagram showing the construction of a coal jam monitoring apparatus of the coal conveying system according to one embodiment;
FIG. 8 is a block diagram of a coal transportation system plugging monitoring system in one embodiment;
FIG. 9 is a diagram illustrating an internal structure of a computer device according to an embodiment.
Detailed Description
In order to make the objects, technical solutions and advantages of the present application more apparent, the present application is described in further detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present application and are not intended to limit the present application.
The coal conveying system coal blockage monitoring method can be applied to the application environment shown in the figure 1. Wherein, the server 102 communicates with the coal conveying program control system 104 and the image acquisition device 106 through a network. The server 104 may be implemented as a stand-alone server or a server cluster composed of a plurality of servers. The coal handling programming system 104 may include a coal handling programming host and a display, and the image capture device 106 may be a camera or a video camera.
In one embodiment, as shown in fig. 2, a coal transportation system coal blockage monitoring method is provided, which is described by taking the method as an example applied to the server in fig. 1, and comprises the following steps:
s202, acquiring a first image acquired by an image acquisition device at a target lower opening of a coal chute;
in this embodiment, the image capturing device may be a camera.
The coal dropping pipe is generally a three-way pipe, one of three openings of the three-way pipe is used as an upper opening, the other three openings of the three-way pipe is used as a lower opening, the target lower opening can be any one of the two lower openings, and each lower opening corresponds to one coal conveying branch of the coal dropping pipe. Generally, the upper port is a coal inlet, and the two lower ports are coal outlets. Therefore, after coal of one belt falls from the coal dropping pipe, the coal can selectively fall on the lower 2 belts. However, the coal dropping pipe is not limited to a three-way pipe, and if only one belt is needed to transport coal under the coal dropping pipe of one belt in the process flow, the coal dropping pipe can be a two-way pipe.
The image acquisition device at the target lower opening can at least shoot a scene near the target lower opening of the coal dropping pipe, or at least shoot a scene on the coal conveying belt opposite to the target lower opening of the coal dropping pipe.
S204, obtaining baffle position information of the coal dropping pipe;
here, the baffle position information generally refers to position information of a three-way baffle in the coal dropping pipe, and the three-way baffle can be arranged to selectively drop coal of one belt onto 2 belts below after the coal falls from the coal dropping pipe. However, the present invention is not limited to the positional information of the three-way flapper.
The baffle position information of the coal dropping pipe can be determined according to the switching value signals read from the three-way baffle control box. The server can be directly connected to the three-way baffle control box, and the baffle position information of the coal dropping pipe can be obtained after the switching value signal is read. Or the server reads the switching value signal from the coal conveying program control system and determines the baffle position information of the coal dropping pipe according to the switching value signal; because, the coal conveying program control system collects the switching value signal.
S206, acquiring running state information of the coal conveying belt corresponding to the upper opening of the coal dropping pipe;
here, the operation state information may be information representing an operation state or information representing a stop state.
The operation state information of the coal conveying belt is generally a switching value signal read from a coal conveying belt motor control box, and the operation state information can be read by directly connecting a server to the coal conveying belt motor control box. The switching value signal can also be read by the server from the coal conveying program control system, because the coal conveying program control system collects the switching value signal, and the running state information of the coal conveying belt is determined according to the switching value signal.
S208, acquiring a second image acquired by the image acquisition device at the upper opening of the coal dropping pipe;
the image acquisition device at the upper opening of the coal dropping pipe can at least shoot the scene near the upper opening of the coal dropping pipe, or at least shoot the scene near the upper opening on the coal conveying belt towards which the target upper opening of the coal dropping pipe faces.
It should be noted that, the above steps S202, S204, S206, and S208 may not be performed in the above sequence, or may be performed simultaneously.
S210, coal blockage monitoring is carried out on the coal dropping pipe according to the first image, the baffle position information, the running state information and the second image.
Specifically, whether the coal chute is blocked can be monitored according to the first image, the baffle position information, the running state information and the second image, and when the coal chute is judged to be blocked, a corresponding control strategy can be executed, for example, a shutdown instruction is sent to the coal conveying program control system, and the shutdown instruction is used for instructing the coal conveying program control system to shut down the coal conveying belt corresponding to the upper opening of the coal chute.
The coal conveying system coal blockage monitoring method comprises the steps of obtaining a first image collected by an image collecting device at a target lower opening of a coal chute, baffle position information of the coal chute, running state information of a coal conveying belt corresponding to an upper opening of the coal chute and a second image collected by the image collecting device at the upper opening of the coal chute, and carrying out coal blockage monitoring on the coal chute according to the first image, the baffle position information, the running state information and the second image. Therefore, the monitoring accuracy (alarm accuracy) is not influenced by the coal quality, the installation position of the coal blockage switch, the coal blockage switch does not need to be cleaned and debugged regularly in the coal breakage management, the false alarm or the false alarm is not easy to occur, the system operation risk is reduced, and a plurality of operation and maintenance costs are saved.
In one embodiment, as shown in fig. 4, the monitoring of coal blockage in the coal dropping pipe according to the first image, the baffle position information, the operating state information and the second image may include the following steps:
s302, detecting whether the target lower port has no coal falling or not according to the first image, if so, entering the step S304, otherwise, not giving an alarm, and continuously detecting whether the coal pipe is blocked or not;
specifically, whether no coal falls from the target lower port or not can be directly detected, whether coal exists on the coal conveying belt below the target lower port or not can be detected, if no coal exists on the coal conveying belt below the target lower port, it is determined that no coal falls from the target lower port, and otherwise, it is determined that coal falls from the target lower port. Whether the target lower port has no coal falling can be detected in a mode of carrying out image recognition on the first image.
S304, detecting whether the coal dropping branch corresponding to the target lower opening is in an open state according to the position information of the baffle, if so, entering the step S306, otherwise, not giving an alarm, and continuously detecting whether the coal dropping pipe is blocked;
here, the open state is a state in which coal can pass through.
S306, detecting whether a coal conveying belt corresponding to the upper opening of the coal dropping pipe is in operation or not according to the operation state information, if so, entering the step S308, otherwise, not giving an alarm, and continuously detecting whether the coal dropping pipe is blocked or not;
s308, detecting whether coal is on the coal conveying belt corresponding to the upper opening or not according to the second image, if so, entering the step S310, otherwise, not giving an alarm, and continuously detecting whether the coal chute is blocked or not;
s310, determining that coal blockage occurs in the coal conveying system.
By adopting the detection sequence in the embodiment, on one hand, accurate detection on whether the coal is blocked or not can be realized, and on the other hand, energy consumption can be saved as much as possible, for example, when coal falls down at the target lower opening, a subsequent detection process is not needed.
In one embodiment, the coal plugging monitoring of the coal dropping pipe according to the first image, the baffle position information, the operation state information and the second image may further include the following steps: and when the coal blockage is determined to occur, if the coal dropping pipe is still in the coal blockage state after delaying the preset time, sending coal conveying belt shutdown indication information to the coal conveying program control system, wherein the coal conveying belt shutdown indication information is used for indicating the coal conveying program control system to control the coal conveying belt on the coal dropping pipe to stop running.
Generally, at least the individual coal conveyor belts before the coal drop pipe are shut down, or all the coal conveyor belts in the coal conveyor system are shut down. The coal belt on the coal drop tube herein may refer to one or more coal belts through which the coal flows before passing to the coal drop tube.
The coal conveying program control system can control the coal conveying belt on the coal dropping pipe to stop running in a mode of tripping the coal conveying belt.
In this embodiment, if the coal dropping pipe is still in the coal blockage state after the preset time is prolonged, the coal conveying belt on the coal dropping pipe is controlled to stop running, so that the misoperation can be reduced.
In one embodiment, the coal plugging monitoring of the coal dropping pipe according to the first image, the baffle position information, the operation state information and the second image may further include the following steps: when the coal blockage is determined to occur, alarm information is output, and the alarm information can comprise identification information of the coal dropping pipe.
Here, the manner of outputting the alarm information may be selected according to actual needs, for example, outputting a visual prompt message to a display device, or notifying a monitoring person by a short message or a telephone.
In one embodiment, the detecting whether the target gate has no coal falling according to the first image may include: detecting whether the target lower port has no coal falling or not according to the first image and a preset first image recognition model; the above-mentioned whether have coal on the coal conveying belt that corresponds according to the second image detection suitable for reading includes: and detecting whether coal exists on the coal conveying belt corresponding to the upper opening or not according to the second image and a preset second image recognition model.
The first image recognition model and the second image recognition model can be obtained by training by adopting a large number of images. For example, the first image recognition model may be obtained by training a large number of images with coal falling at the lower opening and images without coal falling at the lower opening. The second image recognition model can be obtained by training a large number of images of coal on the coal conveying belt and images of no coal on the coal conveying belt.
In one embodiment, the first image is an image of a position on the coal conveying belt corresponding to the target lower opening, towards which the target lower opening faces; the first image recognition model and the second image recognition model are the same image recognition model, and the image recognition model is obtained through the training of a coal belt image set and a coal belt-free set.
In this embodiment, the first image is an image of a position where the target lower opening of the coal conveying belt corresponding to the target lower opening faces, and thus, the first image recognition model may also be obtained by training a coal belt image set and a coal belt-free set, that is, the first image recognition model and the second image recognition model adopt the same image recognition model. In this way, the amount of pre-processed data can be reduced.
In order to facilitate understanding of the aspects of the present invention, a specific example is described below. In the following embodiments, a coal dropping pipe is taken as an example of a three-way pipe, and an image acquisition device is taken as an example of a camera.
In this embodiment, a camera is installed at the coal dropping port of each coal conveying belt, that is, a camera is respectively installed at the upper port and the lower port (or each opening) of the coal dropping pipe, so that the coal condition at the coal dropping port can be observed through the camera, and the specific equipment layout and the structure are shown in fig. 4 and 5.
The camera gathers the image information of coal breakage pipe department, and coal blockage alarm system passes through image recognition technology, can judge whether have the coal transportation on the coal conveying belt, also can judge whether have the coal below the coal breakage pipe to fall on the belt.
In the coal blockage monitoring, whether coal exists on a coal conveying belt on a coal dropping pipe, whether coal exists on a belt below the coal dropping pipe, the running state (running or stopping state) of the coal conveying belt above and below the coal dropping pipe and the position of a three-way baffle of the coal dropping pipe (the three-way baffle is opened to a branch or a branch of the coal dropping pipe) need to be detected.
As shown in fig. 6, the coal transportation system coal blockage monitoring method in the embodiment of the present invention includes the following steps:
s602, detecting that no coal falls from the lower port of the coal chute according to the image collected by the camera under the coal chute, if so, entering the step S604, otherwise, not alarming, and continuously detecting whether the coal chute is blocked;
s604, judging whether a tee joint in the coal dropping pipe is opened to the lower opening of the coal dropping pipe, namely whether the coal dropping branch corresponding to the lower opening is in a coal-permeable state, if so, entering the step S606, otherwise, not giving an alarm, and continuously detecting whether the coal dropping pipe is blocked;
s606, detecting whether a coal conveying belt on the coal dropping pipe is in operation, if so, entering the step S608, otherwise, not giving an alarm, and continuously detecting whether the coal dropping pipe is blocked;
s608, detecting whether a coal conveying belt on the coal dropping pipe has coal, if so, entering S610, otherwise, not giving an alarm, and continuously detecting whether the coal dropping pipe has coal blockage;
s610, generating alarm information, and tripping the coal conveying belt after time delay.
Specifically, the entire coal conveyor belt may be tripped, or only the coal conveyor belt on the coal drop pipe may be tripped.
By adopting the scheme of the embodiment, the alarm accuracy is high, the accuracy is not influenced by coal quality, the coal plugging switch does not need to be debugged and cleaned regularly in the coal dropping pipe, the coal plugging switch is more economical and practical than other coal plugging switch products, and the workload of operation and maintenance personnel is greatly saved.
It should be understood that although the steps in the flowcharts of fig. 2, 3 and 6 are shown in order as indicated by the arrows, the steps are not necessarily performed in order as indicated by the arrows. The steps are not performed in the exact order shown and described, and may be performed in other orders, unless explicitly stated otherwise. Moreover, at least some of the steps in fig. 2, 3, and 6 may include multiple sub-steps or multiple stages that are not necessarily performed at the same time, but may be performed at different times, and the order of performing the sub-steps or stages is not necessarily sequential, but may be performed alternately or alternatingly with other steps or at least some of the sub-steps or stages of other steps.
In one embodiment, as shown in fig. 7, there is provided a coal conveying system coal plugging monitoring device, comprising: a first image acquisition module 702, a location information acquisition module 704, a status information acquisition module 706, a second image acquisition module 708, and a monitoring module 710, wherein:
a first image obtaining module 702, configured to obtain a first image collected by an image collecting device arranged at a target lower opening of a coal chute;
the position information acquisition module 704 is used for acquiring baffle position information of the coal dropping pipe;
a state information obtaining module 706, configured to obtain running state information of the coal conveying belt corresponding to the upper opening of the coal dropping pipe;
the second image acquisition module 708 is used for acquiring a second image acquired by an image acquisition device arranged at the upper opening of the coal chute;
and the monitoring module 710 is used for monitoring coal blockage of the coal dropping pipe according to the first image, the baffle position information, the running state information and the second image.
In one embodiment, the monitoring module 710 may detect whether the target lower port has no coal dropped according to the first image, detect whether a coal drop branch corresponding to the target lower port is in an open state according to the position information of the baffle when no coal is dropped, detect whether a coal conveying belt corresponding to the upper port is in operation according to the operation state information when the coal drop branch is in the open state, detect whether coal is on the coal conveying belt corresponding to the upper port according to the second image if the coal conveying belt is in operation, and determine that coal blockage occurs in the coal conveying system if coal is on the coal conveying belt.
In one embodiment, the monitoring module 710 may further send a coal belt shutdown indication message to the coal belt program control system if the coal dropping pipe is still in the coal blockage state after delaying for a preset time period when the coal blockage is determined to occur, where the coal belt shutdown indication message is used to indicate the coal belt program control system to control the coal belt on the coal dropping pipe to stop operating.
In one embodiment, the monitoring module 710 may further output an alarm message when it is determined that coal blockage occurs, where the alarm message includes identification information of the coal chute.
In one embodiment, the monitoring module 710 may detect whether the target lower opening has no coal falling according to the first image and a preset first image recognition model, and detect whether the coal belt corresponding to the upper opening has coal according to the second image and a preset second image recognition model.
In one embodiment, the first image is an image of a position on the coal conveying belt corresponding to the target lower opening, where the target lower opening faces; the first image recognition model and the second image recognition model are the same image recognition model, and the image recognition model is obtained through the training of a coal belt image set and a coal belt-free set.
For specific limitations of the coal transportation system coal blockage monitoring device, reference may be made to the above limitations of the coal transportation system coal blockage monitoring method, which will not be described herein again. All or part of each module in the coal conveying system coal blockage monitoring device can be realized by software, hardware and a combination thereof. The modules can be embedded in a hardware form or independent from a processor in the computer device, and can also be stored in a memory in the computer device in a software form, so that the processor can call and execute operations corresponding to the modules.
In one embodiment, as shown in fig. 8, a coal conveying system coal blockage monitoring system is provided, the system comprises a data exchange 802, a server 804 and a coal conveying program control system 806, the system further comprises an image acquisition device 808 installed at each opening of a coal dropping pipe of the coal conveying system; the image acquisition device 808, the server 804 and the coal conveying program control system 806 are respectively connected with the data exchange 802.
The image acquisition device 808 at the target lower opening of the coal drop pipe is used for acquiring a first image, the image acquisition device 808 at the upper opening of the coal drop pipe is used for acquiring a second image, and the server 804 is used for acquiring the first image and the second image through the data switch 802; the coal conveying program control system 806 is used for transmitting the baffle position information of the coal dropping pipe and the running state information of the coal conveying belt corresponding to the upper opening of the coal dropping pipe to the server 804 through the data switch 802; the server 804 is further configured to monitor coal blockage of the coal dropping pipe according to the first image, the baffle position information, the operation state information and the second image.
The data switch 802 may be one or multiple, for example, the data switch includes a coal transportation system image acquisition device switch and a coal transportation program control system switch, each image acquisition device 808 is connected to the server 804 through the coal transportation system image acquisition device switch, and the coal transportation program control system 806 is connected to the server 804 through the coal transportation program control system switch.
In one embodiment, the server 804 may detect whether the target lower port has no coal falling according to the first image, detect whether the coal breakage branch corresponding to the target lower port is in an open state according to the position information of the baffle when no coal falls, detect whether the coal conveying belt corresponding to the upper port is running according to the running state information when the coal breakage branch is in the open state, detect whether coal is on the coal conveying belt corresponding to the upper port according to the second image if the coal conveying belt is running, and determine that coal blockage occurs in the coal conveying system if the coal is on the coal conveying belt.
In one embodiment, the server 804 may further send coal belt shutdown indication information to the coal belt program control system 806 through the data switch 802 if the coal chute is still in the coal blockage state after delaying for a preset time period when the coal blockage is determined to occur, where the coal belt shutdown indication information is used to indicate the coal belt program control system 806 to control the coal belt on the coal chute to stop running.
In one embodiment, the server 804 may further output alarm information when it is determined that coal blockage occurs, where the alarm information includes identification information of the coal dropping pipe.
In one embodiment, the server 804 may detect whether the target lower port has no coal falling according to the first image and a preset first image recognition model, and detect whether the coal belt corresponding to the upper port has coal according to the second image and a preset second image recognition model.
In one embodiment, the first image is an image of a position on the coal conveying belt corresponding to the target lower opening, where the target lower opening faces; the first image recognition model and the second image recognition model are the same image recognition model, and the image recognition model is obtained through the training of a coal belt image set and a coal belt-free set.
For specific limitations of the coal transportation system coal blockage monitoring system, reference may be made to the above limitations of the coal transportation system coal blockage monitoring method, which are not described herein again.
In one embodiment, a computer device is provided, which may be a server, and its internal structure diagram may be as shown in fig. 9. The computer device includes a processor, a memory, and a network interface connected by a system bus. Wherein the processor of the computer device is configured to provide computing and control capabilities. The memory of the computer device comprises a nonvolatile storage medium and an internal memory. The non-volatile storage medium stores an operating system, a computer program, and a database. The internal memory provides an environment for the operation of an operating system and computer programs in the non-volatile storage medium. The network interface of the computer device is used for communicating with an external terminal through a network connection. The computer program is executed by a processor to implement a coal handling system coal plugging monitoring method.
Those skilled in the art will appreciate that the architecture shown in fig. 9 is merely a block diagram of some of the structures associated with the disclosed aspects and is not intended to limit the computing devices to which the disclosed aspects apply, as particular computing devices may include more or less components than those shown, or may combine certain components, or have a different arrangement of components.
In one embodiment, a computer device is provided, comprising a memory, a processor, and a computer program stored on the memory and executable on the processor, the processor implementing the following steps when executing the computer program:
acquiring a first image acquired by an image acquisition device arranged at a target lower opening of a coal dropping pipe;
acquiring baffle position information of a coal dropping pipe;
acquiring running state information of a coal conveying belt corresponding to an upper opening of a coal dropping pipe;
acquiring a second image acquired by an image acquisition device arranged at the upper opening of the coal dropping pipe;
and monitoring coal blockage of the coal dropping pipe according to the first image, the baffle position information, the running state information and the second image.
In one embodiment, when the processor executes the computer program to implement the above step of monitoring coal blockage of the coal dropping pipe according to the first image, the baffle position information, the running state information and the second image, the following steps are specifically implemented: detecting whether the target lower port has no coal falling or not according to the first image; when no coal falls, detecting whether a coal falling branch corresponding to a target lower opening is in an open state according to baffle position information; when the coal conveying belt is in an open state, detecting whether the coal conveying belt corresponding to the upper opening is in operation or not according to the operation state information; if the coal conveying belt runs, detecting whether coal exists on the coal conveying belt corresponding to the upper opening or not according to the second image; and if the coal exists, determining that the coal conveying system is blocked.
In one embodiment, when the processor executes the computer program to implement the above step of monitoring coal blockage of the coal chute according to the first image, the baffle position information, the operation state information, and the second image, the following steps are also specifically implemented: and when the coal blockage is determined to occur, if the coal dropping pipe is still in the coal blockage state after delaying the preset time, sending coal conveying belt shutdown indication information to the coal conveying program control system, wherein the coal conveying belt shutdown indication information is used for indicating the coal conveying program control system to control the coal conveying belt on the coal dropping pipe to stop running.
In one embodiment, when the processor executes the computer program to implement the above step of monitoring coal blockage of the coal dropping pipe according to the first image, the baffle position information, the running state information and the second image, the following steps are specifically implemented: and when the coal blockage is determined to occur, outputting alarm information, wherein the alarm information comprises identification information of the coal dropping pipe.
In one embodiment, when the processor executes the computer program to implement the above step of detecting whether the target gate has no coal falling according to the first image, the following steps are also specifically implemented: detecting whether the target lower port has no coal falling or not according to the first image and a preset first image recognition model; when the processor executes the computer program to realize the step of detecting whether coal exists on the coal conveying belt corresponding to the upper opening according to the second image, the following steps are specifically realized: and detecting whether coal exists on the coal conveying belt corresponding to the upper opening or not according to the second image and a preset second image recognition model.
In one embodiment, the first image is an image of a position on the coal conveying belt corresponding to the target lower opening, where the target lower opening faces; the first image recognition model and the second image recognition model are the same image recognition model, and the image recognition model is obtained through the training of a coal belt image set and a coal belt-free set.
In one embodiment, a computer-readable storage medium is provided, having a computer program stored thereon, which when executed by a processor, performs the steps of:
acquiring a first image acquired by an image acquisition device arranged at a target lower opening of a coal dropping pipe;
acquiring baffle position information of a coal dropping pipe;
acquiring running state information of a coal conveying belt corresponding to an upper opening of a coal dropping pipe;
acquiring a second image acquired by an image acquisition device arranged at the upper opening of the coal dropping pipe;
and monitoring coal blockage of the coal dropping pipe according to the first image, the baffle position information, the running state information and the second image.
In one embodiment, when the computer program is executed by the processor to implement the above-mentioned step of monitoring coal blockage of the coal chute according to the first image, the baffle position information, the operating state information and the second image, the following steps are specifically implemented: detecting whether the target lower port has no coal falling or not according to the first image; when no coal falls, detecting whether a coal falling branch corresponding to a target lower opening is in an open state according to baffle position information; when the coal conveying belt is in an open state, detecting whether the coal conveying belt corresponding to the upper opening is in operation or not according to the operation state information; if the coal conveying belt runs, detecting whether coal exists on the coal conveying belt corresponding to the upper opening or not according to the second image; and if the coal exists, determining that the coal conveying system is blocked.
In one embodiment, when the computer program is executed by the processor to implement the above-mentioned step of monitoring coal blockage of the coal chute according to the first image, the baffle position information, the operating state information, and the second image, the following steps are also specifically implemented: and when the coal blockage is determined to occur, if the coal dropping pipe is still in the coal blockage state after delaying the preset time, sending coal conveying belt shutdown indication information to the coal conveying program control system, wherein the coal conveying belt shutdown indication information is used for indicating the coal conveying program control system to control the coal conveying belt on the coal dropping pipe to stop running.
In one embodiment, when the computer program is executed by the processor to implement the above-mentioned step of monitoring coal blockage of the coal chute according to the first image, the baffle position information, the operating state information and the second image, the following steps are specifically implemented: and when the coal blockage is determined to occur, outputting alarm information, wherein the alarm information comprises identification information of the coal dropping pipe.
In one embodiment, when the computer program is executed by the processor to implement the above step of detecting whether the target gate has no coal falling according to the first image, the following steps are also specifically implemented: detecting whether the target lower port has no coal falling or not according to the first image and a preset first image recognition model; when the computer program is executed by the processor to realize the step of detecting whether coal exists on the coal conveying belt corresponding to the upper opening according to the second image, the following steps are specifically realized: and detecting whether coal exists on the coal conveying belt corresponding to the upper opening or not according to the second image and a preset second image recognition model.
In one embodiment, the first image is an image of a position on the coal conveying belt corresponding to the target lower opening, where the target lower opening faces; the first image recognition model and the second image recognition model are the same image recognition model, and the image recognition model is obtained through the training of a coal belt image set and a coal belt-free set.
It will be understood by those skilled in the art that all or part of the processes of the methods of the embodiments described above can be implemented by hardware instructions of a computer program, which can be stored in a non-volatile computer-readable storage medium, and when executed, can include the processes of the embodiments of the methods described above. Any reference to memory, storage, database, or other medium used in the embodiments provided herein may include non-volatile and/or volatile memory, among others. Non-volatile memory can include read-only memory (ROM), Programmable ROM (PROM), Electrically Programmable ROM (EPROM), Electrically Erasable Programmable ROM (EEPROM), or flash memory. Volatile memory can include Random Access Memory (RAM) or external cache memory. By way of illustration and not limitation, RAM is available in a variety of forms such as Static RAM (SRAM), Dynamic RAM (DRAM), Synchronous DRAM (SDRAM), Double Data Rate SDRAM (DDRSDRAM), Enhanced SDRAM (ESDRAM), Synchronous Link DRAM (SLDRAM), Rambus Direct RAM (RDRAM), direct bus dynamic RAM (DRDRAM), and memory bus dynamic RAM (RDRAM).
The technical features of the above embodiments can be arbitrarily combined, and for the sake of brevity, all possible combinations of the technical features in the above embodiments are not described, but should be considered as the scope of the present specification as long as there is no contradiction between the combinations of the technical features.
The above-mentioned embodiments only express several embodiments of the present application, and the description thereof is more specific and detailed, but not construed as limiting the scope of the invention. It should be noted that, for a person skilled in the art, several variations and modifications can be made without departing from the concept of the present application, which falls within the scope of protection of the present application. Therefore, the protection scope of the present patent shall be subject to the appended claims.
Claims (10)
1. A coal conveying system coal blockage monitoring method is characterized by comprising the following steps:
acquiring a first image acquired by an image acquisition device arranged at a target lower opening of a coal dropping pipe; wherein, the upper and lower openings of the coal dropping pipe are respectively provided with an image acquisition device;
acquiring baffle position information of the coal dropping pipe; the baffle position information comprises position information of a three-way baffle in the coal dropping pipe or position information of a two-way pipeline;
acquiring running state information of a coal conveying belt corresponding to the upper opening of the coal dropping pipe; wherein the operation state information comprises state information determined according to switching value signals acquired from a coal conveying belt motor control box or state information determined according to the switching value signals acquired from a coal conveying program control system;
acquiring a second image acquired by an image acquisition device arranged at the upper opening of the coal dropping pipe;
detecting whether the target lower port has no coal falling or not according to the first image;
when no coal falls, detecting whether the coal falling branch corresponding to the target lower port is in an open state according to the baffle position information; when the coal conveying belt is in an open state, detecting whether the coal conveying belt corresponding to the upper opening is in operation or not according to the operation state information;
if the coal conveying belt runs, detecting whether coal exists on the coal conveying belt corresponding to the upper opening or not according to the second image; and if the coal exists, determining that the coal conveying system is blocked.
2. The method of claim 1, wherein the monitoring the coal chute for coal blockage based on the first image, the baffle position information, the operating condition information, and the second image, further comprises:
and when the coal blockage is determined to occur, if the coal dropping pipe is still in the coal blockage state after delaying the preset time, sending coal conveying belt shutdown indication information to a coal conveying program control system, wherein the coal conveying belt shutdown indication information is used for indicating the coal conveying program control system to control the coal conveying belt on the coal dropping pipe to stop running.
3. The method of claim 1, wherein the monitoring the coal chute for coal blockage based on the first image, the baffle position information, the operating condition information, and the second image, further comprises:
and when the coal blockage is determined to occur, outputting alarm information, wherein the alarm information comprises the identification information of the coal dropping pipe.
4. The method of claim 1, wherein the detecting whether the target drop opening is free of coal from the first image comprises: detecting whether the target lower port has no coal falling or not according to the first image and a preset first image recognition model;
whether coal exists on the coal conveying belt corresponding to the upper opening or not is detected according to the second image, and the method comprises the following steps: and detecting whether coal exists on the coal conveying belt corresponding to the upper port or not according to the second image and a preset second image recognition model.
5. The method of claim 4, wherein the first image is an image of a position on the coal conveying belt corresponding to the target lower opening, where the target lower opening is oriented;
the first image recognition model and the second image recognition model are the same image recognition model, and the image recognition models are obtained through the training of a coal belt image set and a coal-free belt set.
6. The method of claim 4, wherein the coal drop tube is a tee or a two-way tube.
7. A coal conveying system coal plugging monitoring device, the device comprising:
the first image acquisition module is used for acquiring a first image acquired by an image acquisition device arranged at a target lower opening of the coal chute; wherein, the upper and lower openings of the coal dropping pipe are respectively provided with an image acquisition device;
the position information acquisition module is used for acquiring baffle position information of the coal dropping pipe; the baffle position information comprises position information of a three-way baffle in the coal dropping pipe or position information of a two-way pipeline;
the state information acquisition module is used for acquiring the running state information of the coal conveying belt corresponding to the upper opening of the coal dropping pipe; wherein the operation state information comprises state information determined according to switching value signals acquired from a coal conveying belt motor control box or state information determined according to the switching value signals acquired from a coal conveying program control system;
the second image acquisition module is used for acquiring a second image acquired by an image acquisition device arranged at the upper opening of the coal dropping pipe;
the monitoring module is used for detecting whether the target lower port has no coal falling or not according to the first image; when no coal falls, detecting whether the coal falling branch corresponding to the target lower port is in an open state according to the baffle position information; when the coal conveying belt is in an open state, detecting whether the coal conveying belt corresponding to the upper opening is in operation or not according to the operation state information; if the coal conveying belt runs, detecting whether coal exists on the coal conveying belt corresponding to the upper opening or not according to the second image; and if the coal exists, determining that the coal conveying system is blocked.
8. A coal conveying system coal blockage monitoring system is characterized by comprising a data switch, a server, a coal conveying program control system and image acquisition devices arranged at openings of a coal dropping pipe of the coal conveying system; the image acquisition device, the coal conveying program control system and the server are respectively connected with the data switch;
the image acquisition device at the target lower opening of the coal dropping pipe is used for acquiring a first image, the image acquisition device at the upper opening of the coal dropping pipe is used for acquiring a second image, and the server is used for acquiring the first image and the second image through the data switch; wherein, the upper and lower openings of the coal dropping pipe are respectively provided with an image acquisition device;
the coal conveying program control system is used for transmitting the baffle position information of the coal dropping pipe and the running state information of the coal conveying belt corresponding to the upper opening of the coal dropping pipe to the server through the data switch; the baffle position information comprises position information of a three-way baffle in the coal dropping pipe or position information of a two-way pipeline, and the running state information comprises state information determined according to switching value signals acquired from a coal conveying belt motor control box or state information determined according to the switching value signals acquired from a coal conveying program control system;
the server is also used for detecting whether the target lower port has no coal falling or not according to the first image; when no coal falls, detecting whether the coal falling branch corresponding to the target lower port is in an open state according to the baffle position information; when the coal conveying belt is in an open state, detecting whether the coal conveying belt corresponding to the upper opening is in operation or not according to the operation state information; if the coal conveying belt runs, detecting whether coal exists on the coal conveying belt corresponding to the upper opening or not according to the second image; and if the coal exists, determining that the coal conveying system is blocked.
9. A computer device comprising a memory, a processor and a computer program stored on the memory and executable on the processor, characterized in that the steps of the method of any of claims 1 to 6 are implemented when the computer program is executed by the processor.
10. A computer-readable storage medium, on which a computer program is stored, which, when being executed by a processor, carries out the steps of the method of any one of claims 1 to 6.
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