CN109818222B - Soft starter power connector - Google Patents
Soft starter power connector Download PDFInfo
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- CN109818222B CN109818222B CN201910152209.2A CN201910152209A CN109818222B CN 109818222 B CN109818222 B CN 109818222B CN 201910152209 A CN201910152209 A CN 201910152209A CN 109818222 B CN109818222 B CN 109818222B
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- power supply
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- 239000007858 starting material Substances 0.000 title claims abstract description 89
- 238000009413 insulation Methods 0.000 claims abstract description 38
- 238000003780 insertion Methods 0.000 claims description 8
- 230000037431 insertion Effects 0.000 claims description 8
- 238000000926 separation method Methods 0.000 claims description 7
- 230000001360 synchronised effect Effects 0.000 abstract description 3
- 238000005192 partition Methods 0.000 description 4
- 239000004020 conductor Substances 0.000 description 3
- 238000009434 installation Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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Abstract
The invention discloses a soft starter power connector, which comprises an insulating seat and a connector main body; the connector main body is provided with three groups which are respectively connected with a three-phase power supply, and each connector main body is uniformly and integrally provided with a power supply connecting terminal and a plurality of soft starter connecting terminals; three groups of insulation grooves are sequentially formed in the insulation base, and three groups of connector bodies are respectively inserted into the three groups of insulation grooves; the free ends of the power connection terminals of the three groups of connector bodies, which extend outwards, are respectively connected with three-phase output terminals of a three-phase power supply in a conductive manner; the free ends of the soft starter connecting terminals of the three groups of connector bodies, which extend outwards, are respectively connected with the three phase connection electric terminals of the soft starter in a conductive mode. The soft starter power connector has reliable and stable conductive connection, and avoids the technical problems of misconnection, short circuit and the like; meanwhile, one group of power connectors can be matched with synchronous power connection of a plurality of soft starters, so that the space configured for the soft starters in the control cabinet is greatly reduced, and the miniaturization design of the control cabinet is facilitated.
Description
Technical Field
The invention relates to the technical field of soft starters, in particular to a soft starter power connector.
Background
The soft starter is a motor control device integrating the functions of soft start, soft stop, light load energy saving and various protection of the current collector, and mainly comprises a three-phase anti-parallel thyristor and an electronic control circuit thereof, wherein the three-phase anti-parallel thyristor is connected between a power supply and a controlled motor in series. The soft starter can control the voltage of the motor to gradually rise in the starting process, and naturally controls the starting current, so that the motor can be started stably, and the mechanical and electrical stress is reduced to the minimum.
The power connection end of the soft starter is connected with the three-phase power supply based on the power connector in a conductive manner, and receives power supply of the three-phase power supply. However, when the control system needs to configure a plurality of soft starters (more than 3) according to actual use needs, additional space needs to be configured in the control cabinet to configure power lines of the soft starters, 3N power lines (N is the number of the soft starters) need to be configured corresponding to the number of the soft starters, the more the power lines are, the larger the wiring pressure is, and meanwhile, the technical problem that the soft starters cannot work normally or even burn out due to the problems of misconnection, short circuit and the like of the power lines also exists.
Disclosure of Invention
The technical problem to be solved by the invention is to provide the soft starter power connector which replaces the traditional power line to be used for synchronously and conductively connecting a plurality of soft starters with a three-phase power supply, and the conductive connection is reliable and stable, thereby avoiding the technical problems of misconnection, short circuit and the like; meanwhile, one group of power connectors can be matched with synchronous power connection of a plurality of soft starters, so that the space configured for the soft starters in the control cabinet is greatly reduced, and the miniaturization design of the control cabinet is facilitated.
In order to solve the technical problems, the invention provides a soft starter power connector, which comprises an insulating seat and a connector main body;
the connector main body is provided with three groups which are respectively connected with a three-phase power supply, each connector main body is uniformly and integrally provided with a power supply connecting terminal and a plurality of soft starter connecting terminals, and the power supply connecting terminals and the soft starter connecting terminals are sequentially arranged along the length extending direction of the connector main body;
three groups of insulation grooves are sequentially formed in the insulation base, the three groups of connector bodies are respectively inserted into the three groups of insulation grooves, and the power supply connection terminals and the soft starter connection terminals of the three groups of connector bodies extend to the outer sides of the insulation grooves; the free ends of the power connection terminals of the three groups of connector bodies, which extend outwards, are respectively connected with three-phase output terminals of a three-phase power supply in a conductive manner; the free ends of the soft starter connecting terminals of the three groups of connector bodies, which extend outwards, are respectively connected with three phase connection electric terminals of the soft starter in a conductive mode.
In a preferred embodiment of the present invention, the insulating base further includes a soft structure, and the soft structure has an upward opening built-in cavity, wherein a separation rib is disposed in the built-in cavity, the separation rib separates the built-in cavity into three groups of insulating grooves electrically isolated from each other, and the separation rib and the insulating base body are integrally formed.
In a preferred embodiment of the present invention, the insulation seat is further provided with an end cover horizontally folded at an opening end of the built-in cavity, an insertion gap is provided between the end cover and the opening end of the built-in cavity, and the connector body is inserted into the insulation groove from the insertion gap.
In a preferred embodiment of the present invention, the connector body is a conductive strip.
In a preferred embodiment of the present invention, the electric conduction device further includes the power connection terminal and the soft starter connection terminal integrally formed on the electric conduction bar, and the power connection terminal and the soft starter connection terminal are both formed by horizontally folding outwards; the free ends of the soft starter connecting terminal and the power supply connecting terminal, which extend outwards, are respectively provided with a conductive connecting part.
In a preferred embodiment of the present invention, the insulation groove further includes a limiting portion at an end portion of the insulation groove in a length extending direction, and the limiting portions of the three groups of insulation grooves are sequentially staggered.
The invention has the beneficial effects that: the soft starter power connector replaces the traditional power line to be used for synchronously and conductively connecting a plurality of soft starters with a three-phase power supply, and the conductive connection is reliable and stable, so that the technical problems of misconnection, short circuit and the like are avoided; meanwhile, one group of power connectors can be matched with synchronous power connection of a plurality of soft starters, so that the space configured for the soft starters in the control cabinet is greatly reduced, and the miniaturization design of the control cabinet is facilitated.
Drawings
FIG. 1 is a schematic diagram of a soft starter power connector in accordance with a preferred embodiment of the present invention;
FIG. 2 is a schematic view of the power connector of the soft starter of FIG. 1 after the insulation base is removed;
FIG. 3 is a schematic view of the structure of the connector body in the preferred embodiment of the present invention;
FIG. 4 is a schematic view showing the structure of an insulating base in a preferred embodiment of the present invention;
fig. 5 is a schematic front view of the insulating base shown in fig. 4.
The reference numerals in the figures illustrate: 2-insulating seat, 21-insulating groove, 22-built-in concave cavity, 23-separating rib, 24-end cover, 25-inserting gap and 26-limit part
4-connector body, 41-conductor bars, 42-power connection terminals, 43-soft starter connection terminals, 44-conductive connections.
Detailed Description
The present invention will be further described with reference to the accompanying drawings and specific examples, which are not intended to be limiting, so that those skilled in the art will better understand the invention and practice it.
Examples
The invention discloses a soft starter power connector, which replaces the existing soft starter power wire and is used as an electric connecting piece between the soft starter and a three-phase power supply, and is shown by referring to figures 1-5, and comprises an insulating seat 2 and a connector main body 4;
the connector bodies 4 have three groups connected to three-phase power sources, respectively, and the three groups of connector bodies 4 have the same structure, and as shown in fig. 3, each of the connector bodies 4 has a conductive bar 41, and a power source connection terminal 42 and a plurality of soft starter connection terminals 43 integrally formed on the conductive bar 47. The number of the soft starter connecting terminals 43 formed on the conductive bars 41 is determined according to the number of soft starters, namely, the number of the soft starter connecting terminals 43 formed on the single conductive bar 41 is the same as the number of soft starters configured in the control cabinet, and each group of three soft starter connecting terminals 43 correspondingly configured by the connector main body 4 with the same three groups of structures are respectively connected and used corresponding to three-phase power connecting terminals of one soft starter. The power supply connection terminals 42 and the soft starter connection terminals 43 are arranged in this order along the length extending direction of the connector body 4.
As shown in fig. 4 to 5, three sets of insulation grooves 21 are sequentially provided in the insulation base 2, the three sets of connector bodies 4 are respectively inserted into the three sets of insulation grooves 21, and the power connection terminals 42 and the soft starter connection terminals 43 of the three sets of connector bodies 4 extend to the outside of the insulation grooves 21; the free ends of the power connection terminals 42 of the three groups of connector bodies 4 extending outwards are respectively connected with three-phase output terminals of a three-phase power supply in a conductive manner; the free ends of the soft starter connection terminals 43 of the three connector main bodies 4 extending outward are respectively electrically connected to the three phase connection terminals of the soft starter. That is: each group of connector main body 4 is provided with a power supply connecting terminal, and the three power supply connecting terminals on the three groups of connector main bodies 4 are respectively and electrically connected with three-phase output terminals of a three-phase power supply. Each group of connector main body 4 is provided with nine soft starter connecting terminals 43, twenty-seven (9*3 =27) of the three groups of connector main bodies 4 are divided into nine soft starter connecting terminal groups, each group comprises three soft starter connecting terminals 43 respectively positioned on the three groups of connector main bodies 4, and the three soft starter connecting terminals 43 of each soft starter connecting terminal group are respectively and electrically connected with three phase connection electric terminals of one soft starter. In the technical scheme of the embodiment, the conductive bars 47, the power connection terminal 42 and the plurality of soft starter connection terminals 43 are integrally formed conductors, when the power connection terminal 42 is electrically connected with the three-phase power supply, the soft starter connection terminal 43 is electrically connected with the power connection terminal of the soft starter, so that the conductive connection between the soft starter and the three-phase power supply is realized, and the soft starter receives the power supply of the three-phase power supply. Therefore, one power connector can enable nine soft starters to be synchronously connected with a three-phase power supply. Of course, according to the actual use requirement, one power connector can also be matched with the power connection of a plurality of soft starters, and the number of the soft starter connecting terminals 43 does not limit the application. The power connector is more suitable for being used in the case of configuring a plurality of soft starters in a circuit control structure.
Specifically, as shown in fig. 4 to 5, the insulating base 2 has a soft structure, and in the present embodiment, it is preferable to mold the insulating base 2 from rubber, and to use the insulation and plasticity of the rubber itself. The insulating base 2 has an upwardly open built-in cavity 22, a partition rib 23 is provided in the built-in cavity 22, the partition rib 23 partitions the built-in cavity 22 into three groups of insulating grooves 21 electrically isolated from each other, and the partition rib 23 is integrally formed with the body of the insulating base 2. The three groups of connector bodies 4 are respectively inserted into the three groups of insulation grooves 21, and the separation ribs 23 isolate the electrical performance among the connector bodies 4, so that the problem of short circuit among the connector bodies 4 is avoided. The three groups of connector bodies 4 are respectively inserted into the three groups of insulation grooves 21 to finish the installation of the power connector, so that the installation is very convenient and quick, and the fool-proof effect of preventing misconnection is achieved to a certain extent.
As shown in fig. 5, the open design of the built-in cavity 22 of the insulating base 2 can facilitate the insertion of the connector body 4, but another safety hazard is brought, namely, the soft starter connection terminal 43 and the power connection terminal 42 at the open position have the problem of short circuit after being overlapped by the external conductor. In order to solve this problem, in the solution of the present embodiment, an end cover 24 is horizontally folded at the opening end of the recessed cavity 22 of the insulating base 2, an insertion gap 25 is provided between the end cover 24 and the opening end of the recessed cavity 22, and the connector body 4 is inserted into the insulating groove 21 from the insertion gap 25. The horizontally folded end cap 24 can avoid shorting at the open end. On the other hand, the power supply connection terminal 42 and the soft starter connection terminal 43 are formed by being folded horizontally outward. The turning direction of the power supply connection terminal 42 and the soft starter connection terminal 43 is the same as the turning direction of the end cover 24, so that the three sets of connector bodies 4 can be smoothly inserted into the three sets of insulation grooves 21 with the narrow insertion gap 25.
The soft starter connection terminal 43 and the power connection terminal 42 are each provided with a conductive connection portion 44 at a free end extending outward. The starter connection terminal 43 and the power supply connection terminal 42 are electrically connected to the three-phase output terminal of the three-phase power supply and the three-phase connection electric terminal of the soft starter, respectively, through respective electrically conductive connection portions 44.
The end of the insulation groove 21 in the length extending direction is provided with a limiting part 26, and the limiting parts 26 of the three groups of insulation grooves 21 are staggered in sequence. After the connector main body 4 is inserted into the insulation groove 21, the end parts of the connector main body are abutted against the limiting parts 26, and the limiting parts 26 of the three groups of the insulation grooves 21 are sequentially staggered, so that the soft starter connecting terminals 43 on the adjacent connector main bodies 4 are sequentially staggered after the three groups of the connector main bodies 4 with the same structure are respectively inserted into the insulation groove 21, and the three adjacent soft starter connecting terminals 43 of the three groups of the connector main bodies 4 are ensured not to be short-circuited, and the soft starter connecting terminals 43 between the two adjacent groups of the connector main bodies 4 are ensured not to be short-circuited.
The above-described embodiments are merely preferred embodiments for fully explaining the present invention, and the scope of the present invention is not limited thereto. Equivalent substitutions and modifications will occur to those skilled in the art based on the present invention, and are intended to be within the scope of the present invention. The protection scope of the invention is subject to the claims.
Claims (4)
1. A soft starter power connector, characterized by: comprises an insulating seat and a connector main body;
the connector main body is provided with three groups which are respectively connected with a three-phase power supply, each connector main body is uniformly and integrally provided with a power supply connecting terminal and a plurality of soft starter connecting terminals, and the power supply connecting terminals and the soft starter connecting terminals are sequentially arranged along the length extending direction of the connector main body;
three groups of insulation grooves are sequentially formed in the insulation base, the three groups of connector bodies are respectively inserted into the three groups of insulation grooves, and the power supply connecting terminals and the soft starter connecting terminals of the three groups of connector bodies extend to the outer sides of the insulation grooves, wherein the power supply connecting terminals and the soft starter connecting terminals of the three groups of connector bodies are horizontally folded and formed to the same outer sides of the insulation grooves; the free ends of the power connection terminals of the three groups of connector bodies, which extend outwards, are respectively connected with three-phase output terminals of a three-phase power supply in a conductive manner; free ends of the soft starter connecting terminals of the three groups of connector main bodies, which extend outwards, are respectively in conductive connection with three-phase power connecting terminals of the soft starter;
the insulation seat is of a soft structure and is provided with a built-in concave cavity with an upward opening, a separation rib is arranged in the built-in concave cavity, the separation rib separates the built-in concave cavity into three groups of insulation grooves which are electrically isolated from each other, and the separation rib and the insulation seat main body are integrally formed;
the insulation seat is positioned at the opening end of the built-in concave cavity and is horizontally folded with an end cover, an insertion gap is arranged between the end cover and the opening end of the built-in concave cavity, and the connector main body is inserted into the insulation groove from the insertion gap.
2. The soft starter power connector of claim 1, wherein: the connector body is a conductive bar.
3. The soft starter power connector of claim 2, wherein: the power supply connecting terminal and the soft starter connecting terminal are integrally formed on the conducting bar and are horizontally folded outwards to be formed; the free ends of the soft starter connecting terminal and the power supply connecting terminal, which extend outwards, are respectively provided with a conductive connecting part.
4. The soft starter power connector of claim 1, wherein: the end part of the length extension direction of the insulation groove is provided with a limiting part, and the limiting parts of the three groups of insulation grooves are staggered in sequence.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201910152209.2A CN109818222B (en) | 2019-02-28 | 2019-02-28 | Soft starter power connector |
Applications Claiming Priority (1)
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CN201910152209.2A CN109818222B (en) | 2019-02-28 | 2019-02-28 | Soft starter power connector |
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CN109818222A CN109818222A (en) | 2019-05-28 |
CN109818222B true CN109818222B (en) | 2024-04-05 |
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CN201910152209.2A Active CN109818222B (en) | 2019-02-28 | 2019-02-28 | Soft starter power connector |
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Families Citing this family (1)
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CN110481353B (en) * | 2019-08-13 | 2021-08-10 | 科华恒盛股份有限公司 | Direct-current slow start device and method |
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JP2001341085A (en) * | 2000-03-28 | 2001-12-11 | Denso Corp | Mobile robot |
JP2003187888A (en) * | 2001-12-06 | 2003-07-04 | Hon Hai Precision Industry Co Ltd | Board versus board type electrical connector |
JP2014160758A (en) * | 2013-02-20 | 2014-09-04 | Fuji Electric Ind Co Ltd | Semiconductor switch and terminal structure of the same |
KR101635977B1 (en) * | 2015-10-30 | 2016-07-07 | (주)에스엔 | module type motor starting device using base unit |
CN208445499U (en) * | 2018-06-14 | 2019-01-29 | 杭州指南车机器人科技有限公司 | A kind of contactor automatically switched based on protection soft activator |
CN209434562U (en) * | 2019-02-28 | 2019-09-24 | 苏州艾克威尔科技有限公司 | Soft activator power connector |
Family Cites Families (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP3984579B2 (en) * | 2003-09-16 | 2007-10-03 | 株式会社オートネットワーク技術研究所 | Inverter connector device |
CN103943994B (en) * | 2013-01-21 | 2016-02-03 | 欧品电子(昆山)有限公司 | Electric connector |
TWM486882U (en) * | 2014-04-08 | 2014-09-21 | Chant Sincere Co Ltd | Electrical connector |
TWI530690B (en) * | 2015-01-06 | 2016-04-21 | 貝爾威勒電子股份有限公司 | Probe connector |
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2019
- 2019-02-28 CN CN201910152209.2A patent/CN109818222B/en active Active
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2001341085A (en) * | 2000-03-28 | 2001-12-11 | Denso Corp | Mobile robot |
JP2003187888A (en) * | 2001-12-06 | 2003-07-04 | Hon Hai Precision Industry Co Ltd | Board versus board type electrical connector |
JP2014160758A (en) * | 2013-02-20 | 2014-09-04 | Fuji Electric Ind Co Ltd | Semiconductor switch and terminal structure of the same |
KR101635977B1 (en) * | 2015-10-30 | 2016-07-07 | (주)에스엔 | module type motor starting device using base unit |
CN208445499U (en) * | 2018-06-14 | 2019-01-29 | 杭州指南车机器人科技有限公司 | A kind of contactor automatically switched based on protection soft activator |
CN209434562U (en) * | 2019-02-28 | 2019-09-24 | 苏州艾克威尔科技有限公司 | Soft activator power connector |
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