CN109794767B - Panoramic sunroof automatic production line - Google Patents
Panoramic sunroof automatic production line Download PDFInfo
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- CN109794767B CN109794767B CN201910181565.7A CN201910181565A CN109794767B CN 109794767 B CN109794767 B CN 109794767B CN 201910181565 A CN201910181565 A CN 201910181565A CN 109794767 B CN109794767 B CN 109794767B
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- 230000000903 blocking effect Effects 0.000 claims description 47
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- 241000252254 Catostomidae Species 0.000 claims description 3
- 238000001514 detection method Methods 0.000 description 22
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- 239000000243 solution Substances 0.000 description 2
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- 239000000835 fiber Substances 0.000 description 1
- 239000003365 glass fiber Substances 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
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Abstract
The invention provides a panoramic sunroof automatic production line, which comprises the following steps: front column wind screen assembly station, mechanism assembly station, back column assembly station, rolling screen assembly station, motor assembly station, glass locking station, decorative cover assembly station, each station is connected through carrying double speed chain. According to the panoramic sunroof automatic production line, all the assembling stations are integrated, so that automatic assembling of the panoramic sunroof is realized, and the assembling efficiency of the panoramic sunroof is improved.
Description
Technical Field
The invention relates to a production line, in particular to a panoramic sunroof automatic production line.
Background
Currently, in some automobiles, a sunroof is installed on the top of the automobile body, and the sunroof can be opened and closed automatically. For the automobile skylight, the automobile skylight consists of a skylight body, a front column, a rear column, a roller shutter, a motor and other structures, all the structures are required to be assembled at different stations, and when the yield is large, the assembling mode cannot meet the actual mass production requirement. Therefore, in view of the above problems, it is necessary to propose further solutions.
Disclosure of Invention
The invention aims to provide an automatic production line of a panoramic sunroof, which overcomes the defects in the prior art.
In order to achieve the above object, the present invention provides an automated production line for panoramic sunroof, comprising: front column wind screen assembly station, mechanism assembly station, rear column assembly station, rolling shutter assembly station, motor assembly station, glass locking station and decorative cover assembly station;
the stations are connected through a conveying double-speed chain;
the front column wind screen assembly station comprises: the device comprises a first lifting mechanism, a first blocking mechanism, a front column jacking positioning mechanism and a screw driver, wherein the first lifting mechanism is positioned between the conveying double-speed chains, the first blocking mechanism is positioned at the downstream of the first lifting mechanism, the front column jacking positioning mechanism is positioned at a front column locking position at the outer side of the conveying double-speed chains, and the screw driver is positioned above the front column jacking positioning mechanism;
the mechanism assembly station includes: the second lifting mechanism is positioned between the conveying double-speed chains, the second blocking mechanism is positioned at the downstream of the second lifting mechanism, and the area suitable for manual operation is positioned at the outer side of the conveying double-speed chains;
the rear pillar assembly station includes: the device comprises a third lifting mechanism, a third blocking mechanism, a rear column jacking and positioning mechanism and a locking electric batch, wherein the third lifting mechanism is positioned between the conveying double-speed chains, the third blocking mechanism is positioned at the downstream of the third lifting mechanism, the rear column jacking and positioning mechanism is positioned at a rear column locking position at the outer side of the conveying double-speed chains, and the locking electric batch is positioned above the rear column jacking and positioning mechanism;
the roller shutter assembly station includes: the device comprises a fourth lifting mechanism, a fourth blocking mechanism, a roller shutter positioning and supporting mechanism and a region suitable for manual operation, wherein the fourth lifting mechanism is positioned between the conveying double-speed chains, the fourth blocking mechanism is positioned at the downstream of the fourth lifting mechanism, the roller shutter positioning and supporting mechanism is positioned at a roller shutter assembly position at the outer side of the conveying double-speed chains, and the region suitable for manual operation is positioned at the outer side of the conveying double-speed chains;
the motor assembly station includes: the device comprises a fifth lifting mechanism, a fifth blocking mechanism, a first assembling manipulator, a quick-change jig and an area suitable for manual operation, wherein the fifth blocking mechanism is positioned at the downstream of the fifth lifting mechanism, the first assembling manipulator is positioned at one side of the conveying double-speed chain, and the quick-change jig and the area suitable for manual operation are positioned at the other side of the conveying double-speed chain;
the glass locking station comprises: the glass locking and attaching device comprises a second assembling manipulator, a glass locking and attaching device and an area suitable for manual operation, wherein the second assembling manipulator is positioned on one side of the conveying double-speed chain, and the glass locking and attaching device and the area suitable for manual operation are positioned on the other side of the conveying double-speed chain;
the decorative cover assembly station includes: the device comprises a third assembly manipulator, a decoration cover assembly jig and an area suitable for manual operation, wherein the third assembly manipulator is positioned on one side of the conveying double-speed chain, and the decoration cover assembly jig and the area suitable for manual operation are positioned on the other side of the conveying double-speed chain.
Preferably, in the front pillar wind screen assembly station, the first lifting mechanism includes: lifting substrate and jacking lifting substrate's cylinder, first blocking mechanism includes the buffering and blocks the cylinder, preceding post jacking positioning mechanism includes: the positioning device comprises a positioning substrate, a positioning groove which is arranged on the positioning substrate and is suitable for placing a front column, and another cylinder which is used for jacking the positioning substrate.
Preferably, a code scanning device is further arranged between the front column wind screen assembly station and the mechanism assembly station, and the code scanning device comprises: the first rotatory jacking positioning mechanism and be located sweep a yard rifle of first rotatory jacking positioning mechanism top, first rotatory jacking positioning mechanism includes: the rotary lifting plate comprises a rotary lifting plate, a cylinder for lifting the rotary lifting plate and a rotary motor for driving the rotary lifting plate to rotate through a rotary gear.
Preferably, in the mechanism assembling station, the second lifting mechanism includes: lifting substrate and jacking lifting substrate's cylinder, the second blocks the mechanism and blocks the cylinder including buffering.
Preferably, in the rear pillar wind screen assembly station, the third lifting mechanism includes: lifting substrate and jacking lifting substrate's cylinder, the third blocks the mechanism and blocks the cylinder including buffering, back post jacking positioning mechanism includes: the positioning device comprises a positioning substrate, a positioning groove which is arranged on the positioning substrate and is suitable for placing a rear column, and another cylinder which is used for jacking the positioning substrate.
Preferably, in the roller shutter assembly station, the fourth lifting mechanism includes: lifting substrate and jacking lifting substrate's cylinder, fourth blocking mechanism includes the buffering and blocks the cylinder, roller shutter location supporting mechanism includes: the positioning device comprises a positioning substrate, a positioning groove which is arranged on the positioning substrate and is suitable for supporting a rear column, and another cylinder which is used for jacking the positioning substrate.
Preferably, an oiling device is further arranged between the roller shutter assembly station and the motor assembly station, and the oiling device comprises: sixth blocking mechanism, second rotatory jacking positioning mechanism and oiling machine, sixth blocking mechanism is located second rotatory jacking positioning mechanism's low reaches, and it includes the buffering and blocks the cylinder, second rotatory jacking positioning mechanism includes: the rotary lifting device comprises a rotary lifting plate, a cylinder for lifting the rotary lifting plate and a rotary motor for driving the rotary lifting plate to rotate through a rotary gear, wherein the oiling machine is positioned at the outer side of the conveying double-speed chain and comprises a nozzle arranged towards the second rotary lifting positioning mechanism.
Preferably, in the motor assembly station, the fifth lifting mechanism includes: lifting substrate and jacking lifting substrate's cylinder, the fifth stop mechanism includes the buffering and stops the cylinder, first assembly manipulator is selected from Kawasaki 210kg robot, quick change tool includes: the mounting substrate and be fixed in symmetrically the first positioning module of mounting substrate left and right sides edge and be fixed in symmetrically the second positioning module of mounting substrate upper and lower both sides edge, first positioning module is including being located the reference column in the middle and being located the profile modeling location supporting shoe of reference column both sides, is close to the position of reference column and profile modeling location supporting shoe all is provided with rotatory clamp cylinder, the second positioning module includes the locating piece.
Preferably, in the glass locking station, the second assembling manipulator is selected from a kawasaki 300kg robot, and the glass locking fixture comprises: the jig comprises a jig substrate, a glass adsorption component positioned in the middle area of the jig substrate, and positioning components positioned in the areas on two sides of the jig substrate, wherein the glass adsorption component comprises a plurality of suckers, and the positioning components comprise an aluminum rail rotary compression cylinder positioned in the middle, a positioning pin positioned on one side of the aluminum rail rotary compression cylinder and an aluminum rail profiling positioning block positioned on the other side of the aluminum rail rotary compression cylinder.
Preferably, in the decorative cover assembling station, the third assembling robot is selected from kawasaki 210kg robot, and the decorative cover assembling jig includes: the jig comprises a jig substrate and positioning modules arranged at the edge positions of two sides of the jig substrate, wherein each positioning module comprises a plurality of clamping cylinders.
Compared with the prior art, the invention has the beneficial effects that: according to the panoramic sunroof automatic production line, all the assembling stations are integrated, so that automatic assembling of the panoramic sunroof is realized, and the assembling efficiency of the panoramic sunroof is improved.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings that are required to be used in the embodiments or the description of the prior art will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments described in the present invention, and other drawings may be obtained according to the drawings without inventive effort to those skilled in the art.
FIG. 1 is a schematic perspective view of an automated panoramic sunroof assembly line of the present invention;
FIG. 2 is a schematic perspective view of a front pillar screen assembly station in the panoramic sunroof automation line of the present invention;
FIG. 3 is a schematic perspective view of a code scanning device in the panoramic sunroof automatic production line of the present invention;
fig. 4 is a schematic perspective view of a first rotary lifting positioning mechanism in the code scanning device;
FIG. 5 is a schematic perspective view of a mechanism assembly station in the panoramic sunroof automation line of the present invention;
FIG. 6 is a schematic perspective view of a rear pillar assembly station in the panoramic sunroof automation line of the present invention;
FIG. 7 is a schematic perspective view of a roller blind assembly station in the panoramic sunroof automation line of the present invention;
FIG. 8 is a schematic perspective view of an oiling device in a panoramic sunroof automation line of the present invention;
FIG. 9 is a schematic perspective view of a second rotary jacking positioning mechanism in the oiling device;
FIG. 10 is a schematic perspective view of a motor assembly station in the panoramic sunroof automation line of the present invention;
FIG. 11 is a perspective view of a quick-change jig in a motor assembly station;
FIG. 12 is a schematic perspective view of a glass locking station in the panoramic sunroof automatic production line of the present invention;
FIG. 13 is a perspective view of a glass locking jig in a glass locking station;
FIG. 14 is a schematic perspective view of an assembly station for a trim cover in a panoramic sunroof automation line of the present invention;
FIG. 15 is an enlarged perspective view of the assembly fixture of the decorative cover of FIG. 14;
FIG. 16 is a schematic perspective view of an energization detection station in the panoramic sunroof automatic production line of the present invention;
FIG. 17 is a schematic perspective view of a noise detection station including a mute room in a panoramic sunroof automation line of the present invention;
FIG. 18 is a schematic perspective view of a curvature detection station in the panoramic sunroof automation line of the present invention;
FIG. 19 is a schematic perspective view of a performance inspection station in the panoramic sunroof automatic production line of the present invention;
FIG. 20 is an enlarged partial perspective view of FIG. 19;
FIG. 21 is a schematic perspective view of an appearance inspection station in the panoramic sunroof automatic production line of the present invention;
fig. 22 is an enlarged perspective view of the flipping and clamping jig in fig. 21.
Detailed Description
The present invention will be described in detail below with reference to the embodiments shown in the drawings, but it should be understood that the embodiments are not limited to the present invention, and functional, method, or structural equivalents and alternatives according to the embodiments are within the scope of protection of the present invention by those skilled in the art.
As shown in fig. 1, the present invention provides an automated panoramic sunroof production line, which includes: front column wind screen assembly station, mechanism assembly station, rear column assembly station, roller shutter assembly station, motor assembly station, glass locking station and decorative cover assembly station. The stations are connected through a conveying double-speed chain, so that products can be circulated among the stations.
As shown in fig. 2, the front pillar wind screen assembly station includes: the device comprises a first lifting mechanism 1, a first blocking mechanism 2, a front column jacking and positioning mechanism 3 and a screw driver 4, wherein the first lifting mechanism 1 is positioned between the conveying double-speed chains, the first blocking mechanism 2 is positioned at the downstream of the first lifting mechanism 1, the front column jacking and positioning mechanism 3 is positioned at the front column locking position at the outer side of the conveying double-speed chains, and the screw driver 4 is positioned above the front column jacking and positioning mechanism 3.
Specifically, in the front pillar wind screen assembly station, the first lifting mechanism 1 includes: lifting base plate and jacking lifting base plate's cylinder, first blocking mechanism 2 includes the buffering and blocks the cylinder, preceding post jacking positioning mechanism 3 includes: the positioning device comprises a positioning substrate, a positioning groove which is arranged on the positioning substrate and is suitable for placing a front column, and another cylinder which is used for jacking the positioning substrate.
When the front column wind screen assembly station works, a front column is placed into the front column jacking positioning mechanism 3, a start button is pressed, the mechanism ascends to attach and combine the front column and an aluminum rail of a skylight body in place, a screw driver 4 (odd force speed and downward pressing) is manually used for locking the front column and the aluminum rail, and in the locking engineering, the front column jacking positioning mechanism 3 supports the screw locking position, so that a sinking state can not occur during locking.
As shown in fig. 3 and 4, a code scanning device is further disposed between the front column wind screen assembly station and the mechanism assembly station, and the code scanning device includes: first rotatory jacking positioning mechanism 5 and be located sweep sign indicating number rifle 6 of first rotatory jacking positioning mechanism 5 top, first rotatory jacking positioning mechanism 5 includes: a rotary lifting plate 51, an air cylinder 52 lifting the rotary lifting plate 51, and a rotary motor 54 driving the rotary lifting plate 51 to rotate through a rotary gear 53.
When the code scanning device works, the rotating motor drives the rotary lifting plate to rotate, and the product rotates to a corresponding angle position. The code scanning gun scans the two-dimensional code on the product in a code scanning mode so as to acquire the information of the product.
As shown in fig. 5, the mechanism assembling station includes: the device comprises a second lifting mechanism 7, a second blocking mechanism 8 and a region suitable for manual operation, wherein the second lifting mechanism 7 is positioned between the conveying double-speed chains, the second blocking mechanism 8 is positioned at the downstream of the second lifting mechanism 7, and the region suitable for manual operation is positioned at the outer side of the conveying double-speed chains.
Specifically, in the mechanism assembling station, the second elevating mechanism 7 includes: lifting base plate and jacking lifting base plate's cylinder, second blocking mechanism 8 includes the buffering and blocks the cylinder. Thus, the worker assembles a corresponding mechanism (e.g., a transmission mechanism, etc.) on the product lifted by the second lifting mechanism 7 in the area of manual work. In addition, the conveying double-speed chain in the mechanism assembly station uses a double-speed chain single-section tensioning device, and the tightness of the double-speed chain is independently adjusted, so that the tightness of the double-speed chain is consistent, and the conveying is more stable.
As shown in fig. 6, the rear pillar assembly station includes: the device comprises a third lifting mechanism 9, a third blocking mechanism 10, a rear column jacking and positioning mechanism 11 and a locking electric batch 12, wherein the third lifting mechanism 9 is positioned between the conveying double-speed chains, the third blocking mechanism 10 is positioned at the downstream of the third lifting mechanism 9, the rear column jacking and positioning mechanism 11 is positioned at the rear column locking position at the outer side of the conveying double-speed chains, and the locking electric batch 12 is positioned above the rear column jacking and positioning mechanism 11.
Specifically, in the rear pillar wind screen assembly station, the third elevating mechanism 9 includes: lifting base plate and jacking lifting base plate's cylinder, the third stops the mechanism 10 and stops the cylinder including buffering, back post jacking positioning mechanism 11 includes: the positioning device comprises a positioning substrate, a positioning groove which is arranged on the positioning substrate and is suitable for placing a rear column, and another cylinder which is used for jacking the positioning substrate.
When the rear column wind screen assembly station works, the rear column is combined with an aluminum rail on a sky window body, a starting button is pressed, a mechanism ascends to support the rear column, a locking electric batch 12 (odd force speed and downward pressing) is manually used for locking the aluminum rail of the front column, in the locking engineering, a rear column jacking positioning mechanism 11 supports the screw locking position, and the situation that sinking cannot occur during locking is ensured.
As shown in fig. 7, the roller shutter assembly station includes: the device comprises a fourth lifting mechanism 13, a fourth blocking mechanism 14, a roller shutter positioning and supporting mechanism 15 and a region suitable for manual operation, wherein the fourth lifting mechanism 13 is positioned between the conveying double-speed chains, the fourth blocking mechanism 14 is positioned at the downstream of the fourth lifting mechanism 13, the roller shutter positioning and supporting mechanism 15 is positioned at a roller shutter assembly position at the outer side of the conveying double-speed chains, and the region suitable for manual operation is positioned at the outer side of the conveying double-speed chains.
Specifically, in the roller shutter assembly station, the fourth elevating mechanism 13 includes: lifting base plate and jacking lifting base plate's cylinder, fourth blocking mechanism 14 includes the buffering and blocks the cylinder, rolling slats positioning support mechanism 15 includes: the positioning device comprises a positioning substrate, a positioning groove which is arranged on the positioning substrate and is suitable for supporting a rear column, and another cylinder which is used for jacking the positioning substrate.
When the rolling shutter assembly station works, after a product is in place, the rolling shutter positioning support rises to support the rear column, and when an operator installs the rolling shutter, the condition of product swing and sinking cannot occur. After the assembly is completed, the roller shutter positioning and supporting mechanism 15 is reset.
As shown in fig. 8 and 9, an oiling device is further disposed between the roller shutter assembly station and the motor assembly station, and includes: a sixth blocking mechanism 16, a second rotary jacking positioning mechanism 17 and an oiling machine 18, wherein the sixth blocking mechanism 16 is located at the downstream of the second rotary jacking positioning mechanism 17, and comprises a buffer blocking cylinder, and the second rotary jacking positioning mechanism 17 comprises: the oil injection machine 18 is located at the outer side of the conveying double-speed chain, and comprises a nozzle arranged towards the second rotary lifting positioning mechanism 17.
When the oiling device works, the rotating motor drives the rotary lifting plate 171 to rotate, and the product rotates to a corresponding angle position. The oiling machine 18 lubricates the rear pillar motor mounting position.
As shown in fig. 10 and 11, the motor assembly station includes: the device comprises a fifth lifting mechanism 19, a fifth blocking mechanism 20, a first assembling manipulator 21, a quick-change jig 22 and an area suitable for manual operation, wherein the fifth blocking mechanism 20 is positioned at the downstream of the fifth lifting mechanism 19, the first assembling manipulator 21 is positioned at one side of the conveying double-speed chain, and the quick-change jig 22 and the area suitable for manual operation are positioned at the other side of the conveying double-speed chain.
Specifically, in the motor assembly station, the fifth lifting mechanism 19 includes: lifting substrate and jack-up lifting substrate's cylinder, fifth blocking mechanism 20 includes the buffering and blocks the cylinder, first assembly robot 21 is selected from the 210kg robot of kawasaki, quick change tool 22 includes: the mounting substrate 221 and be fixed in symmetrically the first positioning module 222 of mounting substrate 221 left and right sides edge and be fixed in symmetrically the second positioning module 223 of mounting substrate 221 upper and lower both sides edge, first positioning module 222 is including being located the reference column in the middle and being located the profile modeling location supporting shoe of reference column both sides, is close to the position of reference column and profile modeling location supporting shoe all is provided with rotatory clamp cylinder, second positioning module 223 includes the locating piece.
The quick-change jig 22 has the following action modes: the left and right positions of the skylight can be determined through the positioning holes in the positioning pillars and the aluminum rails of the skylight can be positioned through the positioning profiling support, the upper and lower positions of the skylight can be determined, the aluminum rails are tightly pressed by the rotary pressing cylinder, and then the whole set of quick-change jig 22 is positioned with the jig substrate through the quick-change positioning sleeve and is screwed by the quick-change fastening bolts. The mode can achieve the purpose of quick change of the shape and compatibility with various products, and can also ensure the positioning progress and the reliability and stability during grabbing and moving.
As shown in fig. 12 and 13, the glass locking station includes: the second assembly manipulator 23, the glass locking jig 24 and the area suitable for manual operation are arranged on one side of the conveying double-speed chain, and the glass locking jig 24 and the area suitable for manual operation are arranged on the other side of the conveying double-speed chain.
Specifically, in the glass locking station, the second assembling robot 23 is selected from kawasaki 300kg robots, and the glass locking jig 24 includes: the jig comprises a jig substrate 241, a glass adsorption component 242 positioned in the middle area of the jig substrate 241 and positioning components 243 positioned in the areas on two sides of the jig substrate 241, wherein the glass adsorption component 242 comprises a plurality of suckers, and the positioning components 243 comprise an aluminum rail rotary compression cylinder positioned in the middle, a positioning pin positioned on one side of the aluminum rail rotary compression cylinder and an aluminum rail profiling positioning block positioned on the other side of the aluminum rail rotary compression cylinder.
The glass locking fixture 24 is specifically as follows: the left and right positions of the skylight can be determined through the positioning holes in the positioning pins and the aluminum rails of the skylight can be determined through the positioning blocks, the aluminum rails of the skylight are pressed by the rotary pressing cylinder, then the glass is manually taken into the fixture, the glass positions are positioned through the glass profiling positioning blocks, then the glass is firmly adsorbed by the glass adsorbing component 242, and then the glass screws are electrically fastened.
As shown in fig. 14 and 15, the decorative cover assembly station includes: the third assembly manipulator 25, the decoration cover assembly jig 26 and the area suitable for manual operation, wherein the third assembly manipulator 25 is positioned at one side of the conveying double-speed chain, and the decoration cover assembly jig 26 and the area suitable for manual operation are positioned at the other side of the conveying double-speed chain.
Specifically, in the decorative cover assembly station, the third assembly robot 25 is selected from kawasaki 210kg robots, and the decorative cover assembly jig 26 includes: the jig comprises a jig substrate 261 and positioning modules 262 arranged at the edge positions of two sides of the jig substrate 261, wherein each positioning module comprises a plurality of clamping cylinders.
In order to detect the assembled product, the panoramic sunroof automatic production line of the invention further comprises: the device comprises an electrifying detection station, a noise detection station, a curvature detection station, a performance detection station and an appearance detection station. In addition, the panoramic sunroof automatic production line of the invention further comprises: and a blanking station.
As shown in fig. 16, the energization detecting station includes: the sixth lifting mechanism 27, the seventh blocking mechanism 28 and the quick-change energizing jigs 29 distributed on two sides of the sixth lifting mechanism 27. The quick-change power-on jig comprises a plug suitable for power-on detection. The power-on detection station works:
the quick-change power-on jig locates the power-on socket, the power-on head is inserted into the motor interface, and the trigger point of the ECU switch is controlled, so that unmanned power-on test of the product is realized. The motor positioning jig of the motor locking station ensures the consistency of the position of the motor power-on port, and the motor power-on stability is ensured by repositioning the motor power-on port. The quick-change jig for electrifying uses an aviation plug, the multi-tube pneumatic plug and the jig are precisely positioned, so that the quick-change jig for electrifying a single vehicle type is integrated and convenient to quickly change.
As shown in fig. 17, the noise detection station includes a mute room, which includes: a mute room skeleton 30, glass fiber cotton, polyester fiber cotton, a mute orifice plate and a display 31. The wave sound absorption is completed by the segmented blocking of various sound insulation materials, and the silencing effect is good. The two sides of the mute room are provided with lifting type access doors, when the mute room is opened, the access doors are closed during testing through products, and the sound insulation effect is achieved. The display 31 presents the working state of the current line body in real time: yield, test information of the current test product, and the like.
As shown in fig. 18, the curvature detection station includes: a seventh elevating mechanism 32, an eighth blocking mechanism 33, and a step detection sensor 34 provided above the seventh elevating mechanism 32 and movable in the XY direction.
Specifically, due to the characteristics of the product size, the level difference detection station uses four sets of positioning support mechanisms to support the product away from the jig, so that a stable detection platform is formed. The support and release jig avoids different dimension errors of different jigs, and the same supporting platform is used to ensure the detection precision. The length direction span of the detection platform is large, so that the left shaft and the right shaft are arranged in the middle of the detection platform, the force arms on the left side and the right side are consistent during movement, the repeated positioning accuracy of movement is high, and the detection speed is high. The section difference detection head selects a loose high-precision displacement sensor, the contact signal is triggered rapidly, and the precision reaches 0.005mm.
As shown in fig. 19 and 20, the performance detecting station includes: the device comprises an eighth lifting mechanism 35, a ninth blocking mechanism 36, a front clamping force prevention testing mechanism 37, a middle clamping force prevention testing mechanism 38, a frame pressing mechanism 39 and an energizing mechanism 40.
Specifically, the energizing mechanism locates the energizing socket first, the energizing head is inserted into the motor interface, and the ECU switch trigger point is controlled by the program, so that the product realizes unmanned energizing test. The motor positioning jig of the motor locking station ensures the consistency of the position of the motor power-on port, and the motor power-on stability is ensured by repositioning the motor power-on port. The glass and rolling curtain clamping-preventing force test sensor adopts a sectional actuation design, so that the glass or rolling curtain clamping-preventing force is always positioned in the middle of the sensor when the glass or rolling curtain clamping-preventing force is detected. And feeding the performance test data back to the terminal for processing analysis and judgment. The upper and lower clamping force of the glass is positioned at the center of the front section of the glass, and the glass is contacted with the soft wear-resistant material to finish detection.
As shown in fig. 21 and 22, the appearance detecting station includes: the overturning clamping jig 41 and guard rails distributed on two sides of the overturning clamping jig.
Specifically, the overturning clamping jig 41 includes: the device comprises a substrate 411 capable of being turned over, limiting blocks 412 arranged on two sides of one surface of the substrate 411, and pneumatic clamping jaws 413 distributed on two sides of any limiting block 412. The outward appearance detects the station during operation: the product is moved to the outside of the wire body by turning over the clamping fixture, and a person is electrified to check the condition of the roller shutter. Visual observation and convenient operation. The appearance detection station adopts a plurality of modes such as a protective guard, a safety grating, an off-line starting button box, program control and the like to prevent potential safety hazards possibly existing in the production process. The safety coefficient is extremely high. The overturning clamping jig realizes modularization, and the line production can be replaced only by replacing the module jig corresponding to the line replacement machine.
In summary, the panoramic sunroof automatic production line integrates all the assembly stations, realizes the automatic assembly of the panoramic sunroof, and is beneficial to improving the assembly efficiency of the panoramic sunroof.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential characteristics thereof. The present embodiments are, therefore, to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Furthermore, it should be understood that although the present disclosure describes embodiments, not every embodiment is provided with a separate embodiment, and that this description is provided for clarity only, and that the disclosure is not limited to the embodiments described in detail below, and that the embodiments described in the examples may be combined as appropriate to form other embodiments that will be apparent to those skilled in the art.
Claims (10)
1. The utility model provides a panorama skylight automation line, its characterized in that, panorama skylight automation line is including setting gradually: front column wind screen assembly station, mechanism assembly station, rear column assembly station, rolling shutter assembly station, motor assembly station, glass locking station and decorative cover assembly station;
the stations are connected through a conveying double-speed chain;
the front column wind screen assembly station comprises: the device comprises a first lifting mechanism, a first blocking mechanism, a front column jacking positioning mechanism and a screw driver, wherein the first lifting mechanism is positioned between the conveying double-speed chains, the first blocking mechanism is positioned at the downstream of the first lifting mechanism, the front column jacking positioning mechanism is positioned at a front column locking position at the outer side of the conveying double-speed chains, and the screw driver is positioned above the front column jacking positioning mechanism;
the mechanism assembly station includes: the second lifting mechanism is positioned between the conveying double-speed chains, the second blocking mechanism is positioned at the downstream of the second lifting mechanism, and the area suitable for manual operation is positioned at the outer side of the conveying double-speed chains;
the rear pillar assembly station includes: the device comprises a third lifting mechanism, a third blocking mechanism, a rear column jacking and positioning mechanism and a locking electric batch, wherein the third lifting mechanism is positioned between the conveying double-speed chains, the third blocking mechanism is positioned at the downstream of the third lifting mechanism, the rear column jacking and positioning mechanism is positioned at a rear column locking position at the outer side of the conveying double-speed chains, and the locking electric batch is positioned above the rear column jacking and positioning mechanism;
the roller shutter assembly station includes: the device comprises a fourth lifting mechanism, a fourth blocking mechanism, a roller shutter positioning and supporting mechanism and a region suitable for manual operation, wherein the fourth lifting mechanism is positioned between the conveying double-speed chains, the fourth blocking mechanism is positioned at the downstream of the fourth lifting mechanism, the roller shutter positioning and supporting mechanism is positioned at a roller shutter assembly position at the outer side of the conveying double-speed chains, and the region suitable for manual operation is positioned at the outer side of the conveying double-speed chains;
the motor assembly station includes: the device comprises a fifth lifting mechanism, a fifth blocking mechanism, a first assembling manipulator, a quick-change jig and an area suitable for manual operation, wherein the fifth blocking mechanism is positioned at the downstream of the fifth lifting mechanism, the first assembling manipulator is positioned at one side of the conveying double-speed chain, and the quick-change jig and the area suitable for manual operation are positioned at the other side of the conveying double-speed chain;
the glass locking station comprises: the glass locking and attaching device comprises a second assembling manipulator, a glass locking and attaching device and an area suitable for manual operation, wherein the second assembling manipulator is positioned on one side of the conveying double-speed chain, and the glass locking and attaching device and the area suitable for manual operation are positioned on the other side of the conveying double-speed chain;
the decorative cover assembly station includes: the device comprises a third assembly manipulator, a decoration cover assembly jig and an area suitable for manual operation, wherein the third assembly manipulator is positioned on one side of the conveying double-speed chain, and the decoration cover assembly jig and the area suitable for manual operation are positioned on the other side of the conveying double-speed chain.
2. The panoramic sunroof automation line of claim 1, wherein in the front pillar wind screen assembly station, the first lift mechanism comprises: lifting substrate and jacking lifting substrate's cylinder, first blocking mechanism includes the buffering and blocks the cylinder, preceding post jacking positioning mechanism includes: the positioning device comprises a positioning substrate, a positioning groove which is arranged on the positioning substrate and is suitable for placing a front column, and another cylinder which is used for jacking the positioning substrate.
3. The panoramic sunroof automatic production line according to claim 1, wherein a code scanning device is further arranged between the front pillar wind screen assembly station and the mechanism assembly station, and the code scanning device comprises: the first rotatory jacking positioning mechanism and be located sweep a yard rifle of first rotatory jacking positioning mechanism top, first rotatory jacking positioning mechanism includes: the rotary lifting plate comprises a rotary lifting plate, a cylinder for lifting the rotary lifting plate and a rotary motor for driving the rotary lifting plate to rotate through a rotary gear.
4. The panoramic sunroof automation line of claim 1, wherein in the mechanism assembly station, the second lifting mechanism comprises: lifting substrate and jacking lifting substrate's cylinder, the second blocks the mechanism and blocks the cylinder including buffering.
5. The panoramic sunroof automation line of claim 1, wherein in the rear pillar wind screen assembly station, the third lifting mechanism comprises: lifting substrate and jacking lifting substrate's cylinder, the third blocks the mechanism and blocks the cylinder including buffering, back post jacking positioning mechanism includes: the positioning device comprises a positioning substrate, a positioning groove which is arranged on the positioning substrate and is suitable for placing a rear column, and another cylinder which is used for jacking the positioning substrate.
6. The panoramic sunroof automation line of claim 1, wherein in the roller blind assembly station, the fourth lifting mechanism comprises: lifting substrate and jacking lifting substrate's cylinder, fourth blocking mechanism includes the buffering and blocks the cylinder, roller shutter location supporting mechanism includes: the positioning device comprises a positioning substrate, a positioning groove which is arranged on the positioning substrate and is suitable for supporting a rear column, and another cylinder which is used for jacking the positioning substrate.
7. The panoramic sunroof automation line according to claim 1, wherein an oiling device is further provided between the roller shutter assembly station and the motor assembly station, comprising: sixth blocking mechanism, second rotatory jacking positioning mechanism and oiling machine, sixth blocking mechanism is located second rotatory jacking positioning mechanism's low reaches, and it includes the buffering and blocks the cylinder, second rotatory jacking positioning mechanism includes: the rotary lifting device comprises a rotary lifting plate, a cylinder for lifting the rotary lifting plate and a rotary motor for driving the rotary lifting plate to rotate through a rotary gear, wherein the oiling machine is positioned at the outer side of the conveying double-speed chain and comprises a nozzle arranged towards the second rotary lifting positioning mechanism.
8. The panoramic sunroof automation line of claim 1, wherein in the motor assembly station, the fifth lifting mechanism comprises: lifting substrate and jacking lifting substrate's cylinder, the fifth stop mechanism includes the buffering and stops the cylinder, first assembly manipulator is selected from Kawasaki 210kg robot, quick change tool includes: the mounting substrate and be fixed in symmetrically the first positioning module of mounting substrate left and right sides edge and be fixed in symmetrically the second positioning module of mounting substrate upper and lower both sides edge, first positioning module is including being located the reference column in the middle and being located the profile modeling location supporting shoe of reference column both sides, is close to the position of reference column and profile modeling location supporting shoe all is provided with rotatory clamp cylinder, the second positioning module includes the locating piece.
9. The panoramic sunroof automation line of claim 1, wherein in the glass locking station, the second assembly robot is selected from a kawasaki 300kg robot, the glass locking fixture comprising: the jig comprises a jig substrate, a glass adsorption component positioned in the middle area of the jig substrate, and positioning components positioned in the areas on two sides of the jig substrate, wherein the glass adsorption component comprises a plurality of suckers, and the positioning components comprise an aluminum rail rotary compression cylinder positioned in the middle, a positioning pin positioned on one side of the aluminum rail rotary compression cylinder and an aluminum rail profiling positioning block positioned on the other side of the aluminum rail rotary compression cylinder.
10. The panoramic sunroof automation line of claim 1, wherein in the decorative cover assembly station, the third assembly robot is selected from kawasaki 210kg robot, the decorative cover assembly jig comprising: the jig comprises a jig substrate and positioning modules arranged at the edge positions of two sides of the jig substrate, wherein each positioning module comprises a plurality of clamping cylinders.
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| CN110722351A (en) * | 2019-10-20 | 2020-01-24 | 湖北霍尔科技有限公司 | Flow production line of new fan |
| CN112536585B (en) * | 2020-12-01 | 2022-07-08 | 山东索美特家居科技有限公司 | Manufacturing and processing technology of bridge-cut-off aluminum alloy glass door and window |
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