Disclosure of Invention
The invention aims to overcome the defects that the base cloth is easy to roll up, the base cloth is easy to damage, the pigment is unevenly sprayed and the shoveled pigment can not be recycled in the prior art, and the technical problem to be solved by the invention is to provide the textile industry fiber base cloth leveling equipment which is difficult to roll up, damage and even spraying of the pigment and can recycle the shoveled pigment.
The invention is achieved by the following specific technical means:
in order to solve the technical problem, the invention provides fiber base cloth leveling equipment for textile industry, which comprises a first cloth guide roller, a second cloth guide roller, a frame, a lifting mechanism, a first discharge pipe, a water outlet pipe, a first spray head, a second spray head, a water suction pump, a water tank, a material shoveling mechanism, a top plate and a stirring mechanism, wherein the first cloth guide roller is arranged on the frame; the first cloth guide roller and the second cloth guide roller are connected with base cloth in a winding mode, a water tank is arranged below the base cloth, a water suction pump is fixedly connected to one side, close to the first cloth guide roller, of the bottom in the water tank, a water outlet pipe is mounted on the water suction pump, a second spray head is mounted on the water outlet pipe, and the second spray head is located above the base cloth and close to the first cloth guide roller; a first spray head is arranged above the base cloth close to the second spray head, a first discharge pipe is arranged on the first spray head, and the first spray head is far away from the first cloth guide roller; a frame is arranged above the base cloth, a lifting mechanism and a stirring mechanism are fixedly connected to the front side and the rear side of the middle of the bottom of the frame, and the output end of the lifting mechanism is fixedly connected with the input end of the stirring mechanism; a material shoveling mechanism and a top plate are fixedly connected between the output ends of the two lifting mechanisms, the material shoveling mechanism is positioned above the base cloth, and the top plate is positioned below the base cloth; the output end of the stirring mechanism extends into the water tank;
the lifting mechanism comprises a second mounting plate, a motor, a first bearing seat, a second bearing seat, a first screw rod, a second screw rod, a first nut, a second nut, a long slide rail and a slide block; the front side and the rear side of the middle of the bottom of the rack are fixedly connected with second mounting plates, and the rear side surface of the second mounting plate at the front side and the front side surface of the second mounting plate at the rear side are fixedly connected with a motor, a first bearing seat, a long slide rail and a second bearing seat sequentially from top to bottom; the first screw rod is pivoted with the first bearing seat and penetrates through the first bearing seat to be fixedly connected with the output end of the motor; the upper end of the second screw rod is fixedly connected with the first screw rod, the lower end of the second screw rod is pivoted with the second bearing seat, and the thread directions of the first screw rod and the second screw rod are opposite; the first screw rod is in threaded connection with the first nut, and the second screw rod is in threaded connection with the second nut; a material shoveling mechanism is fixedly connected between the first nut on the front side and the first nut on the rear side, and a top plate is fixedly connected between the second nut on the front side and the second nut on the rear side; the two sliding blocks are both connected with the long sliding rail in a sliding manner; the upper sliding block is fixedly connected with the first nut, and the lower sliding block is fixedly connected with the second nut;
the stirring mechanism comprises a first mounting plate, a third bearing seat, a first belt pulley, a second belt pulley, a flat belt, a rotating shaft and a stirring rod; a first belt pulley is fixedly connected to the output end of the motor, and a first mounting plate is fixedly connected to the front side surface of the second mounting plate on the front side and the upper part of the rear side surface of the second mounting plate on the rear side; a third bearing seat is fixedly connected to the bottom of the first mounting plate, and the rotating shaft is pivoted with the third bearing seat; the upper part of the rotating shaft is fixedly connected with a second belt pulley, and the second belt pulley is in transmission connection with the first belt pulley through a flat belt; the stirring rods are symmetrically distributed on the side part of the rotating shaft and are positioned in the water tank;
the material shoveling mechanism comprises a shovel plate, a liquid collecting box, a material pumping pipe, a material pumping pump, a second material discharging pipe and an inclined plate; the first nut on the front side and the first nut on the rear side are fixedly connected with a liquid collecting box, an inclined plate is fixedly connected to one side of the liquid collecting box, which is close to the first spray head, and a plurality of second discharge holes are formed in the side wall of the liquid collecting box; a shovel plate is fixedly connected to one side, close to the first spray head, of the liquid collecting tank, a plurality of first discharge holes are formed in the shovel plate at equal intervals along the length direction of the shovel plate, and the first discharge holes are communicated with the second discharge holes; the front side surface and the rear side surface of the liquid collecting box are fixedly connected with material pumping pumps, the material pumping pumps are provided with material pumping pipes and second material discharging pipes, the material pumping pipes extend into the liquid collecting box, and the second material discharging pipes extend into the water tank.
Furthermore, a plurality of third discharging holes are formed in the top plate at equal intervals along the horizontal direction.
Further, the first cloth guide roller and the second cloth guide roller have the same cross-sectional diameter.
Compared with the prior art, the invention has the following beneficial effects:
the invention achieves the effects of difficult base cloth rolling, difficult base cloth damage, uniform pigment spraying and capability of recycling the scraped pigment.
1. According to the invention, the pigment accumulated on the base cloth can be shoveled away through the shoveling mechanism, and meanwhile, the base cloth is not rolled up and is not damaged.
2. According to the invention, the pigment accumulated on the base cloth can be shoveled away through the shoveling mechanism and the top plate, and the mixture of water and the pigment in the water tank is subjected to pre-water treatment through the second nozzle, so that the pigment can be recovered, and the base cloth can be uniformly colored.
Drawings
Fig. 1 is a schematic front view of the present invention.
Fig. 2 is a left side view of the second mounting plate according to the present invention.
Fig. 3 is a schematic top view of the shoveling mechanism of the present invention.
FIG. 4 is a cross-sectional view of the invention A-A.
Fig. 5 is a left side view of the shovel of the present invention.
FIG. 6 is a cross-sectional view of invention B-B.
The labels in the figures are: 1-a first cloth guide roller, 2-a second cloth guide roller, 3-a base cloth, 4-a frame, 5-a lifting mechanism, 51-a second mounting plate, 52-a motor, 53-a first bearing seat, 54-a second bearing seat, 55-a first screw rod, 56-a second screw rod, 57-a first nut, 58-a second nut, 59-a long slide rail, 510-a slide block, 6-a first discharge pipe, 7-a discharge pipe, 8-a first spray head, 9-a second spray head, 10-a water pump, 11-a water tank, 12-a shoveling mechanism, 1201-a shoveling plate, 1202-a liquid collecting tank, 1203-a pumping pipe, 1204-a pumping pump, 1205-a second discharge pipe, 1206-a first discharge hole, 1207-a second discharge hole, 1208-an inclined plate, 13-top plate, 14-stirring mechanism, 1401-first mounting plate, 1402-third bearing seat, 1403-first belt pulley, 1404-second belt pulley, 1405-flat belt, 1406-rotating shaft, 1407-stirring rod and 15-third discharge hole.
Detailed Description
The invention is further described below with reference to the figures and examples.
Examples
A textile industry fiber base cloth leveling device is shown in figures 1-6 and comprises a first cloth guide roller 1, a second cloth guide roller 2, a frame 4, a lifting mechanism 5, a first discharge pipe 6, a water outlet pipe 7, a first spray head 8, a second spray head 9, a water suction pump 10, a water tank 11, a material shoveling mechanism 12, a top plate 13 and a stirring mechanism 14; the first cloth guide roller 1 and the second cloth guide roller 2 are connected with base cloth 3 in a winding mode, a water tank 11 is arranged below the base cloth 3, a water suction pump 10 is fixedly connected to one side, close to the first cloth guide roller 1, of the bottom in the water tank 11, a water outlet pipe 7 is installed on the water suction pump 10, a second nozzle 9 is installed on the water outlet pipe 7, and the second nozzle 9 is located above the base cloth 3 and close to the first cloth guide roller 1; a first spray head 8 is arranged above the base cloth 3 close to the second spray head 9, a first discharge pipe 6 is arranged on the first spray head 8, and the first spray head 8 is far away from the first cloth guide roller 1; a frame 4 is arranged above the base cloth 3, a lifting mechanism 5 and a stirring mechanism 14 are fixedly connected to the front side and the rear side of the middle of the bottom of the frame 4, and the output end of the lifting mechanism 5 is fixedly connected with the input end of the stirring mechanism 14; a material shoveling mechanism 12 and a top plate 13 are fixedly connected between the output ends of the two lifting mechanisms 5, the material shoveling mechanism 12 is positioned above the base cloth 3, and the top plate 13 is positioned below the base cloth 3; the output end of the stirring mechanism 14 extends into the water tank 11.
The lifting mechanism 5 comprises a second mounting plate 51, a motor 52, a first bearing seat 53, a second bearing seat 54, a first screw 55, a second screw 56, a first nut 57, a second nut 58, a long slide rail 59 and a slide block 510; the front side and the rear side of the middle of the bottom of the frame 4 are fixedly connected with second mounting plates 51, and the rear side of the second mounting plate 51 at the front side and the front side of the second mounting plate 51 at the rear side are fixedly connected with a motor 52, a first bearing seat 53, a long slide rail 59 and a second bearing seat 54 from top to bottom in sequence; the first lead screw 55 is pivoted with the first bearing seat 53, and penetrates through the first bearing seat 53 to be fixedly connected with the output end of the motor 52; the upper end of the second screw rod 56 is fixedly connected with the first screw rod 55, the lower end of the second screw rod 56 is pivoted with the second bearing seat 54, and the thread directions of the first screw rod 55 and the second screw rod 56 are opposite; the first screw 55 is in threaded connection with a first nut 57, and the second screw 56 is in threaded connection with a second nut 58; the material shoveling mechanism 12 is fixedly connected between the front first nut 57 and the rear first nut 57, and the top plate 13 is fixedly connected between the front second nut 58 and the rear second nut 58; the two sliding blocks 510 are both connected with the long sliding rail 59 in a sliding manner; the upper slider 510 is fixedly connected with the first nut 57, and the lower slider 510 is fixedly connected with the second nut 58.
The stirring mechanism 14 comprises a first mounting plate 1401, a third bearing seat 1402, a first belt pulley 1403, a second belt pulley 1404, a flat belt 1405, a rotating shaft 1406 and a stirring rod 1407; a first belt pulley 1403 is fixedly connected to the output end of the motor 52, and a first mounting plate 1401 is fixedly connected to the upper portions of the front side surface of the front second mounting plate 51 and the rear side surface of the rear second mounting plate 51; a third bearing seat 1402 is fixedly connected to the bottom of the first mounting plate 1401, and the rotating shaft 1406 is pivotally connected with the third bearing seat 1402; a second belt pulley 1404 is fixedly connected to the upper part of the rotating shaft 1406, and the second belt pulley 1404 is in transmission connection with the first belt pulley 1403 through a flat belt 1405; the stirring rods 1407 are symmetrically distributed at the side part of the rotating shaft 1406 and are positioned in the water tank 11.
The shoveling mechanism 12 comprises a shoveling plate 1201, a liquid collecting tank 1202, a pumping pipe 1203, a pumping pump 1204, a second discharging pipe 1205 and an inclined plate 1208; the first nut 57 on the front side and the first nut 57 on the rear side are fixedly connected with a liquid collecting box 1202, an inclined plate 1208 is fixedly connected on one side of the liquid collecting box 1202 close to the first spray head 8, and a plurality of second discharge holes 1207 are formed in the side wall of the liquid collecting box 1202; a shovel plate 1201 is fixedly connected to one side, close to the first nozzle 8, of the liquid collecting tank 1202, a plurality of first discharge holes 1206 are formed in the shovel plate 1201 at equal intervals along the length direction of the shovel plate, and the first discharge holes 1206 are communicated with the second discharge holes 1207; all the rigid coupling has the material pump 1204 on the front flank of header tank 1202 and the trailing flank, installs pumping pipe 1203 and second discharging pipe 1205 on the material pump 1204, and pumping pipe 1203 stretches into in the header tank 1202, and second discharging pipe 1205 stretches into in the water tank 11.
A plurality of third discharging holes 15 are formed on the top plate 13 at equal intervals along the horizontal direction.
The first cloth guide roll 1 and the second cloth guide roll 2 have the same cross-sectional diameter.
When the base cloth 3 needs to be sprayed with the pigment, the base cloth 3 needs to be pretreated, and at the moment, the first cloth guide roller 1 and the second cloth guide roller 2 are started firstly, so that the base cloth 3 is guided from the first cloth guide roller 1 to the second cloth guide roller 2. Meanwhile, the water pump 10 is started, so that water in the water tank 11 is pumped into the water outlet pipe 7 and then sprayed onto the base cloth 3 through the second spray head 9, and the base cloth 3 is pretreated.
When the base cloth 3 sprayed with water moves to the lower part of the first nozzle 8, the first nozzle 8 is opened, and then the pigment in the first discharge pipe 6 is sprayed onto the base cloth 3 through the first nozzle 8. Since the coloring material concentration is relatively large, the base cloth 3 is depressed, and the coloring material is accumulated. At this time, the lifting mechanism 5 is started, so that the shoveling mechanism 12 and the top plate 13 are both in contact with the base cloth 3, and the top plate 13 jacks up the concave part of the base cloth 3, so that the shoveling mechanism 12 shovels the color materials accumulated on the base cloth 3 into the water tank 11. At this time, the water in the tank 11 is mixed with the toner, and the scooped toner can be collected, so that the toner is not wasted.
Meanwhile, the lifting mechanism 5 also drives the stirring mechanism 14 to work, so that the water and the pigment in the water tank 11 are uniformly stirred at the output end of the stirring mechanism 14, and when the base cloth 3 is subjected to water pretreatment, the mixed liquid of the water and the pigment can be sprayed onto the base cloth 3, so that the base cloth 3 can be sprayed with the first pigment, and the pigment spraying effect is better for the second time.
As shown in fig. 2, the lifting mechanism 5 includes a second mounting plate 51, a motor 52, a first bearing seat 53, a second bearing seat 54, a first lead screw 55, a second lead screw 56, a first nut 57, a second nut 58, a long slide rail 59 and a slide block 510; the front side and the rear side of the middle of the bottom of the frame 4 are fixedly connected with second mounting plates 51, and the rear side of the second mounting plate 51 at the front side and the front side of the second mounting plate 51 at the rear side are fixedly connected with a motor 52, a first bearing seat 53, a long slide rail 59 and a second bearing seat 54 from top to bottom in sequence; the first lead screw 55 is pivoted with the first bearing seat 53, and penetrates through the first bearing seat 53 to be fixedly connected with the output end of the motor 52; the upper end of the second screw rod 56 is fixedly connected with the first screw rod 55, the lower end of the second screw rod 56 is pivoted with the second bearing seat 54, and the thread directions of the first screw rod 55 and the second screw rod 56 are opposite; the first screw 55 is in threaded connection with a first nut 57, and the second screw 56 is in threaded connection with a second nut 58; the material shoveling mechanism 12 is fixedly connected between the front first nut 57 and the rear first nut 57, and the top plate 13 is fixedly connected between the front second nut 58 and the rear second nut 58; the two sliding blocks 510 are both connected with the long sliding rail 59 in a sliding manner; the upper slider 510 is fixedly connected with the first nut 57, and the lower slider 510 is fixedly connected with the second nut 58.
When the color materials on the base cloth 3 need to be shoveled away, the motor 52 is firstly started to work, so that the first screw rod 55 and the second screw rod 56 are driven to rotate, the thread directions of the first screw rod 55 and the second screw rod 56 are opposite, the movement directions of the first nut 57 and the second nut 58 are opposite, the shoveling mechanism 12 and the top plate 13 move in opposite directions, the input end of the shoveling mechanism 12 and the top plate 13 are both contacted with the base cloth 3, and the color materials on the base cloth 3 can be shoveled away.
As shown in fig. 2, the stirring mechanism 14 includes a first mounting plate 1401, a third bearing housing 1402, a first pulley 1403, a second pulley 1404, a flat belt 1405, a rotating shaft 1406, and a stirring rod 1407; a first belt pulley 1403 is fixedly connected to the output end of the motor 52, and a first mounting plate 1401 is fixedly connected to the upper portions of the front side surface of the front second mounting plate 51 and the rear side surface of the rear second mounting plate 51; a third bearing seat 1402 is fixedly connected to the bottom of the first mounting plate 1401, and the rotating shaft 1406 is pivotally connected with the third bearing seat 1402; a second belt pulley 1404 is fixedly connected to the upper part of the rotating shaft 1406, and the second belt pulley 1404 is in transmission connection with the first belt pulley 1403 through a flat belt 1405; the stirring rods 1407 are symmetrically distributed at the side part of the rotating shaft 1406 and are positioned in the water tank 11.
When motor 52 during operation, also can drive first belt pulley 1403 and rotate, and then under flat belt 1405's effect, also can drive second belt pulley 1404 and rotate, and then drive pivot 1406 and rotate, and then puddler 1407 will be with the water and the colouring material stirring in the water tank 11, thereby when carrying out preliminary water treatment to base cloth 3, can spray the mixed liquid of water and colouring material on base cloth 3, thereby carry out first colouring material spraying to base cloth 3, thereby it is better to make the second time spray the colouring material effect.
As shown in fig. 3, 4, 5 and 6, the shoveling mechanism 12 includes a shoveling plate 1201, a header tank 1202, a pumping pipe 1203, a pumping pump 1204, a second discharging pipe 1205 and a sloping plate 1208; the first nut 57 on the front side and the first nut 57 on the rear side are fixedly connected with a liquid collecting box 1202, an inclined plate 1208 is fixedly connected on one side of the liquid collecting box 1202 close to the first spray head 8, and a plurality of second discharge holes 1207 are formed in the side wall of the liquid collecting box 1202; a shovel plate 1201 is fixedly connected to one side, close to the first nozzle 8, of the liquid collecting tank 1202, a plurality of first discharge holes 1206 are formed in the shovel plate 1201 at equal intervals along the length direction of the shovel plate, and the first discharge holes 1206 are communicated with the second discharge holes 1207; all the rigid couplings are provided with a pumping pump 1204 on the front side surface of the front side header tank 1202 and the rear side surface of the rear side header tank 1202, a pumping pipe 1203 and a second discharging pipe 1205 are installed on the pumping pump 1204, the pumping pipe 1203 extends into the header tank 1202, and the second discharging pipe 1205 extends into the water tank 11.
When the base cloth 3 is sprayed with the pigment, the base cloth 3 is depressed due to the relatively high concentration of the pigment, and the pigment is accumulated, and at this time, the top plate 13 lifts up the concave portion of the base cloth 3, so that the scooping plate 1201 scoops up the pigment, and the pigment flows into the first discharging hole 1206. Afterwards because produce the negative pressure in the header tank 1202 to can inhale the header tank 1202 with the colouring material in the first discharge opening 1206 through second discharge opening 1207 in, later start pump 1204, thereby can be with the colouring material suction in the header tank 1202 to in pumping pipe 1203, later rethread second discharging pipe 1205 flows into in the water tank 11, thereby can collect the colouring material, thereby can prevent that the colouring material is extravagant. Meanwhile, due to the arrangement of the inclined plate 1208, the pigment on the base cloth 3 can flow into the water tank 11 through the length direction of the inclined plate 1208, so that the front and rear sides of the base cloth 3 can be prevented from being rolled up towards the middle, and the base cloth 3 can be flattened.
As shown in fig. 1, the top plate 13 is provided with a plurality of third discharge holes 15 at equal intervals in the horizontal direction, so that the coloring material on the base fabric 3 can be extruded by the top plate 13 and can flow out of the third discharge holes 15.
The above examples are merely representative of preferred embodiments of the present invention, and the description thereof is more specific and detailed, but not to be construed as limiting the scope of the present invention. It should be noted that, for those skilled in the art, various changes, modifications and substitutions can be made without departing from the spirit of the present invention, and these are all within the scope of the present invention. Therefore, the protection scope of the present patent shall be subject to the appended claims.