CN109763352B - Dyeing liquid for nylon parts and surface coloring treatment method for nylon parts - Google Patents

Dyeing liquid for nylon parts and surface coloring treatment method for nylon parts Download PDF

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CN109763352B
CN109763352B CN201910021700.1A CN201910021700A CN109763352B CN 109763352 B CN109763352 B CN 109763352B CN 201910021700 A CN201910021700 A CN 201910021700A CN 109763352 B CN109763352 B CN 109763352B
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nylon
parts
mass
dye
dyeing liquid
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CN109763352A (en
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白家鸣
樊艳芳
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Southern University of Science and Technology
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Abstract

The invention discloses a dyeing liquid for a nylon workpiece and a surface coloring treatment method for the nylon workpiece, wherein the dyeing liquid for the nylon workpiece comprises 6.25-12 parts by mass of n-butyl alcohol, 6.25-12 parts by mass of butyl acetate, 26-37.5 parts by mass of acrylate, 10-25 parts by mass of organic carboxylic acid, 15-30 parts by mass of dye, 0.5-1 part by mass of an auxiliary agent and a pH regulator, and the pH regulator is used for regulating the pH of the dyeing liquid to 4-6. The nylon product colored by the dyeing liquid has smooth surface, uniform color and good illumination resistance.

Description

Dyeing liquid for nylon parts and surface coloring treatment method for nylon parts
Technical Field
The invention relates to the field of coloring agents, in particular to a coloring solution for a nylon product and a surface coloring treatment method for the nylon product.
Background
The 3D printing technology is a technology for manufacturing a rapid forming part by utilizing the principles of layer-by-layer superposition and accumulation forming. Because of the additive manufacturing, the design of the structure can be designed almost freely without being influenced by the processing mode. Many designers have designed products with a wide variety of 3D structures. On the other hand, with the popularization and the promotion of 3D printing technology, the application of 3D printing supplies is more and more extensive. Nylon is one of 3D printing consumables, has a great deal of advantages such as intensity height, chemical stability are good, wear resistance is good, is the preferred material of industrial grade 3D printing more. However, due to the limitation of the printing principle, the nylon part printed by 3D has more surface pores and poorer roughness; in addition, due to the limitation of the forming process and the forming speed, the model printed by the 3d printer is difficult to overcome the laminated texture formed in the Z-axis direction, and the effects of smooth surface, uniform color and difficult fading after coloring treatment of the product are difficult to achieve, so that the appearance quality and the application of the product are influenced. The existing coloring treatment method usually needs a complicated process and harsh treatment conditions, and is high in time cost and economic cost, so that the popularization and the use of 3D printing nylon parts are not facilitated.
Disclosure of Invention
The invention aims to solve the technical problem of providing a dyeing solution for nylon workpieces and a surface coloring treatment method for the nylon workpieces, wherein the nylon workpieces colored by the dyeing solution have smooth surfaces, uniform colors, good light resistance and difficult fading.
The technical scheme adopted by the invention is as follows:
the invention provides a dyeing liquid for nylon workpieces, which comprises 6.25-12 parts by mass of n-butyl alcohol, 6.25-12 parts by mass of butyl acetate, 26-37.5 parts by mass of acrylate, 10-25 parts by mass of organic carboxylic acid, 15-30 parts by mass of dye, 0.5-1 part by mass of an auxiliary agent and a pH regulator, wherein the pH regulator is used for regulating the pH of the dyeing liquid to 4-6.
Preferably, the pH adjusting agent is a buffer.
Preferably, the organic carboxylic acid is a saturated monocarboxylic acid having C1-C3. The larger the number of carbon atoms in the saturated monocarboxylic acid, the less acidic the saturated monocarboxylic acid is, as compared with the macromolecular organic carboxylic acid, the more unfavorable the experiment under acidic conditions of the present invention is, and therefore, the small molecular organic carboxylic acid, i.e., the saturated monocarboxylic acid of C1 to C3 is preferable.
Still further preferably, the organic carboxylic acid includes any one of formic acid, acetic acid and n-propionic acid.
Preferably, the acrylate includes any one of modified epoxy acrylate, polyethylene glycol (400) diacrylate, ethoxylated pentaerythritol tetraacrylate, ethoxylated trimethylolpropane triacrylate, 1,6 hexanediol diacrylate, tripropylene glycol diacrylate, and dipropylene glycol diacrylate.
The modified epoxy acrylate refers to chemically modified epoxy acrylate, and the chemical modification is to prepare modified epoxy acrylate with different performances by reacting epoxy groups or hydroxyl (-OH) groups after ring opening in epoxy resin with other modified substances so as to improve the performances of the epoxy acrylate. For example, a part of epoxy groups in the epoxy resin firstly carry out ring-opening reaction with alcohol, carboxylic acid or amine and then are esterified by acrylic acid to prepare modified epoxy acrylate, namely organic compounds of hydroxyl (-OH), carboxyl (-COOH) or amino (-NH2) groups are grafted in the epoxy resin, so that the performance of the epoxy acrylate can be effectively improved.
The modified epoxy acrylate selected by the invention comprises but is not limited to carboxylic acid modified epoxy acrylate (such as succinic acid epoxy acrylate, sebacic acid epoxy acrylate, adipic acid epoxy acrylate or suberic acid epoxy acrylate and the like), alcohol modified epoxy acrylate (such as polyethylene glycol, polybutadiene and triethylene glycol which are obtained by modifying epoxy resin firstly and then acrylating) and amine modified epoxy acrylate (such as diamine which is obtained by modifying epoxy resin firstly and then acrylating), and modified epoxy acrylate prepared by other modification methods which can effectively improve viscosity, glossiness, flexibility, pigment wetting dispersibility and adhesive force of epoxy acrylate. Preferably, the auxiliary agent comprises at least one of a leveling agent, a fixing agent and a dispersing agent.
Preferably, the dye includes any one of an acid dye, a reactive dye, an azo dye, a disperse dye, and a metal complex dye. Further preferably having a sulfonic acid group (-SO)3H) Or a water-soluble group molecular structure such as a carboxyl group (-COOH) because of a sulfonic acid group (-SO)3H) Or water-soluble group molecules such as carboxyl (-COOH) and the like are arranged in a linear type, and the aromatic ring structure is positioned on the same plane, so that the dye has higher affinity to the nylon product, the dye is adsorbed to the surface by the nylon product in the solution and continuously diffuses to the amorphous area of the nylon product to form hydrogen bonds and van der Waals force with nylon macromolecules, and the color fastness of the nylon product is further improved.
The invention also provides a surface coloring treatment method of the nylon product, which comprises the following steps:
(1) preparing the dyeing liquid for the nylon workpiece;
(2) and (2) putting a nylon workpiece into the dyeing liquid prepared in the step (1), and heating for dyeing.
Preferably, step (1) is: mixing 6.25-12 parts by mass of n-butyl alcohol, 6.25-12 parts by mass of butyl acetate, 26-37.5 parts by mass of acrylate, 10-25 parts by mass of organic carboxylic acid, 15-30 parts by mass of dye and 0.5-1 part by mass of auxiliary agent, adding glacial acetic acid to adjust the pH value to 4-6, adding 0.1-0.5 part by mass of sodium acetate, and uniformly mixing.
Preferably, the heating temperature in the step (2) is 96-120 ℃, and the heating time is 30-120 min.
Furthermore, the heating rate in the step (2) is 1-3 ℃/min. Too fast a temperature rise rate easily leads to too fast dye-uptake rate and uneven dyeing.
Preferably, step (2) further comprises a step of pretreating the nylon part before the nylon part is put into the container.
Further, the pretreatment is a polishing treatment.
Preferably, the dyeing in step (2) by heating further comprises a drying step. Further preferably, the drying is any one of natural drying, drying with a blower and drying in a drying oven.
Preferably, the nylon piece is a 3D printing nylon piece.
The invention has the beneficial effects that:
the invention provides a dyeing liquid for nylon products, wherein n-butyl alcohol (boiling point 117.8 ℃) and ethyl acetate (boiling point 126.2 ℃) are mixed to form butanol-butyl acetate azeotrope, the azeotropic point is 117.2 ℃, the melting point of nylon (taking nylon 12 as an example) is 170-180 ℃, and the butanol-butyl acetate azeotrope is adopted to enable the whole coloring experiment to be carried out in a lower temperature environment, so that the coloring treatment is ensured to have less influence on the shrinkage deformation of the nylon products. The method is characterized in that the key part of the method is the proportion of acrylic ester in n-butyl alcohol, butyl acetate and acrylic ester, the proportion of the acrylic ester in the three is always kept at 52-75%, experiments prove that the nylon product with smooth surface, uniform color and good light resistance can be obtained within the proportion range of the acrylic ester, the proportion of the acrylic ester is too high, a layer of grease is not easy to dry after the nylon product is dyed, and the impregnation effect of impregnation liquid formed when the proportion of the acrylic ester is too low is weak, so that the surface of the nylon product is dull and easy to fade.
Detailed Description
The concept and technical effects of the present invention will be clearly and completely described below in conjunction with the embodiments to fully understand the objects, features and effects of the present invention. It is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all embodiments, and those skilled in the art can obtain other embodiments without inventive effort based on the embodiments of the present invention, and all embodiments are within the protection scope of the present invention.
Example 1
Pretreatment of 3D printing nylon parts: adding an abrasive, water and a polishing solution into polishing equipment, uniformly mixing, then putting a proper amount of 3D printing parts, setting the rotating speed of a polishing drum to be 10-2000r/min, setting the polishing time to be 1-30 min, starting the polishing equipment to finish polishing the 3D printing parts, after polishing, closing the polishing equipment, discharging the water and the polishing solution, taking out the 3D printing nylon parts, and cleaning.
Taking 12 parts by weight of n-butyl alcohol and 12 parts by weight of butyl acetate, mixing and stirring at room temperature for 30min, adding 26 parts by weight of succinic acid epoxy acrylate, mixing and stirring uniformly, adding 10 parts by weight of formic acid, 15 parts by weight of acid dye and 0.5 part by weight of leveling agent, adding a proper amount of glacial acetic acid to adjust the pH value to 4-6, adding 0.1 part by weight of sodium acetate as a buffer solution, and stirring uniformly; and (3) putting the pretreated 3D printing nylon workpiece, raising the temperature to 96 ℃ at a speed of 1 ℃ per minute, keeping heating for 30min, taking out the dyed 3D printing nylon workpiece, cleaning the 3D printing nylon workpiece for 3 times by using distilled water, and drying the 3D printing nylon workpiece in an oven at 80 ℃ for 12h to obtain the nylon workpiece with a smooth surface and uniform color.
Example 2
Taking 6.25 parts by weight of n-butanol and 6.25 parts by weight of butyl acetate, mixing and stirring at room temperature for 30min, adding 37.5 parts by weight of adipic acid epoxy acrylate, mixing and stirring uniformly, adding 10 parts by weight of formic acid, 15 parts by weight of acid dye and 0.5 part by weight of leveling agent, adding a proper amount of glacial acetic acid to adjust the pH value to 4-6, adding 0.1 part by weight of sodium acetate as a buffer solution, and stirring uniformly; and (3) putting the pretreated 3D printing part, raising the temperature to 96 ℃ at a speed of 1 ℃ per minute, keeping heating for 30min, taking out the dyed 3D printing nylon part, cleaning the nylon part for 3 times by using distilled water, and drying the nylon part in an oven at 80 ℃ for 12h to obtain the nylon part with a smooth surface and uniform color.
Example 3
Taking 6.25 parts by weight of n-butanol and 6.25 parts by weight of butyl acetate, mixing and stirring at room temperature for 120min, adding 37.5 parts by weight of polyethylene glycol (400) diacrylate, mixing and stirring uniformly, adding 25 parts by weight of formic acid, 30 parts by weight of acid dye and 1 part by weight of leveling agent, adding a proper amount of glacial acetic acid to adjust the pH value to 4-6, adding 0.5 part by weight of sodium acetate as a buffer solution, and stirring uniformly; and (3) putting the pretreated 3D printing workpiece, raising the temperature to 120 ℃ at a speed of 3 ℃ per minute, keeping heating for 120min, taking out the dyed 3D nylon printing workpiece, cleaning the workpiece for 3 times by using distilled water, and drying the workpiece in an oven at 80 ℃ for 12h to obtain the nylon workpiece with a smooth surface and uniform color.
Example 4
Taking 6.25 parts by weight of n-butanol and 6.25 parts by weight of butyl acetate, mixing and stirring at room temperature for 30min, adding 37.5 parts by weight of ethoxylated trimethylolpropane triacrylate, mixing and stirring uniformly, adding 10 parts by weight of formic acid, 15 parts by weight of metal complex dye and 0.5 part by weight of leveling agent, adding a proper amount of glacial acetic acid to adjust the pH value to 4-6, adding 0.1 part by weight of sodium acetate as a buffer solution, and stirring uniformly; and (3) putting the pretreated 3D printing nylon workpiece, raising the temperature to 96 ℃ at a speed of 2 ℃ per minute, keeping heating for 30min, taking out the dyed 3D printing workpiece, cleaning the 3D printing workpiece for 3 times by using distilled water, and drying the 3D printing workpiece in an oven at 80 ℃ for 12h to obtain the nylon workpiece with a smooth surface and uniform color.
Example 5
Taking 6.25 parts by weight of n-butanol and 6.25 parts by weight of butyl acetate, mixing and stirring at room temperature for 30min, adding 37.5 parts of 1,6 hexanediol diacrylate, mixing and stirring uniformly, adding 25 parts of formic acid, 15 parts of metal complex dye and 0.5 part of leveling agent, adding a proper amount of glacial acetic acid to adjust the pH value to 4-6, adding 0.1 part of sodium acetate as a buffer solution, and stirring uniformly; and (3) putting the pretreated 3D printing part, raising the temperature to 105 ℃ at a speed of 2 ℃ per minute, keeping heating for 30min, taking out the dyed 3D printing nylon part, cleaning the nylon part for 3 times by using distilled water, and drying the nylon part in an oven at 80 ℃ for 12h to obtain the nylon part with a smooth surface and uniform color.
Example 6
Taking 10 parts by weight of n-butanol and 10 parts by weight of butyl acetate, mixing and stirring at room temperature for 30min, adding 30 parts by weight of ethoxylated pentaerythritol tetraacrylate, mixing and stirring uniformly, adding 10 parts by weight of formic acid, 15 parts by weight of reactive dye and 0.5 part by weight of leveling agent, adding a proper amount of glacial acetic acid to adjust the pH value to 4-6, adding 0.1 part by weight of sodium acetate as a buffer solution, and stirring uniformly; and (3) putting the pretreated 3D printing part, raising the temperature to 115 ℃ at a speed of 2 ℃ per minute, keeping heating for 30min, taking out the dyed 3D printing nylon part, cleaning the nylon part for 3 times by using distilled water, and drying the nylon part in an oven at 80 ℃ for 12h to obtain the nylon part with a smooth surface and uniform color.
Example 7
Comparative example 1: taking 12.5 parts by weight of n-butyl alcohol and 12.5 parts by weight of butyl acetate, mixing and stirring for 30min at room temperature, adding 25 parts by weight of tripropylene glycol diacrylate, mixing and stirring uniformly, adding 10 parts by weight of formic acid, 15 parts by weight of reactive dye and 0.5 part by weight of leveling agent, adding a proper amount of glacial acetic acid to adjust the pH value to 4-6, adding 0.1 part of sodium acetate as a buffer solution, stirring uniformly, adding a pretreated 3D printing nylon workpiece, raising the temperature to 115 ℃ at a speed of raising the temperature by 2 ℃ per minute, keeping heating for 30min, taking out the dyed 3D printing workpiece, cleaning for 3 times by using distilled water, drying for 12h at 80 ℃ in an oven to obtain a dyed nylon workpiece, and observing the dull surface of the dyed nylon workpiece.
Comparative example 2: taking 6 parts by weight of n-butyl alcohol and 6 parts by weight of butyl acetate, mixing and stirring for 30min at room temperature, adding 38 parts by weight of dipropylene glycol diacrylate, mixing and stirring uniformly, adding 10 parts by weight of formic acid, 15 parts by weight of reactive dye and 0.5 part by weight of leveling agent, adding a proper amount of glacial acetic acid to adjust the pH value to 4-6, adding 0.1 part by weight of sodium acetate as a buffer solution, stirring uniformly, adding a pretreated 3D printed nylon workpiece, raising the temperature to 115 ℃ at a speed of raising the temperature to 2 ℃ per minute, keeping heating for 30min, taking out the dyed 3D printed workpiece, cleaning for 3 times by using distilled water, drying for 12h at the temperature of an oven 80 ℃ to obtain a dyed nylon workpiece, observing that a layer of grease is attached to the surface of the dyed nylon workpiece, showing a non-drying state, and continuously drying the dyed nylon workpiece in the oven at the temperature of 80 ℃ for more than 12 h.
The dyed nylon articles prepared in examples 1 to 6 and comparative examples 1 to 2 were tested for light resistance, water resistance, sweat resistance and color uniformity, wherein the light resistance test was conducted by exposing the test pieces colored with different ratios of the dyeing solutions to natural light under the same test conditions for the same time, and the test results are shown in table 1, and the nylon articles colored with different ratios of the dyeing solutions were exposed under the same test conditions, and the results are shown in table 2. The results in table 1 show that the nylon part prepared by using the acrylic ester in the comparative example 1, which accounts for n-butyl alcohol, butyl acetate and acrylic ester, has obviously light color when the proportion content of the acrylic ester in the n-butyl alcohol, the butyl acetate and the acrylic ester is too low, the nylon part prepared by using the acrylic ester in the comparative example 2, which accounts for n-butyl alcohol, the butyl acetate and the acrylic ester, has obviously dark color, and the nylon part colored by using the dyeing liquid of the invention has no obvious surface after being irradiated for 8 hours and has better light resistance, and the results in table 2 show that the nylon part colored by using the dyeing liquid of the invention has improved light resistance, water resistance, sweat resistance and color uniformity.
TABLE 1 lightfastness of the nylon articles of examples 1-6 and comparative examples 1-2
Figure BDA0001940965040000091
TABLE 2 comparison of the Properties of the Nylon parts of examples 1-6 and comparative examples 1-2
Figure BDA0001940965040000092
Figure BDA0001940965040000101

Claims (8)

1. The dyeing liquid for nylon workpieces is characterized by comprising 6.25-12 parts by mass of n-butyl alcohol, 6.25-12 parts by mass of butyl acetate, 26-37.5 parts by mass of acrylate, 10-25 parts by mass of organic carboxylic acid, 15-30 parts by mass of dye, 0.5-1 part by mass of auxiliary agent and a pH regulator, wherein the pH regulator is used for regulating the pH of the dyeing liquid to 4-6;
the acrylate comprises any one of modified epoxy acrylate, polyethylene glycol (400) diacrylate, ethoxylated pentaerythritol tetraacrylate, ethoxylated trimethylolpropane triacrylate, 1,6 hexanediol diacrylate, tripropylene glycol diacrylate and dipropylene glycol diacrylate, and the mass ratio of the n-butyl alcohol to the butyl acetate is 1: 1.
2. the dyeing liquid for nylon articles as claimed in claim 1, wherein the organic carboxylic acid is a saturated monocarboxylic acid having C1-C3.
3. The dyeing liquor for nylon articles according to any one of claims 1-2, characterized in that the auxiliary comprises at least one of leveling agent, fixing agent and dispersing agent.
4. The dyeing liquid for nylon articles according to any one of claims 1 to 2, wherein the dye comprises any one of an acid dye, a reactive dye, an azo dye, a disperse dye and a metal complex dye.
5. The surface coloring treatment method of the nylon product is characterized by comprising the following steps:
(1) preparing a dyeing liquor for nylon articles according to any one of claims 1 to 4;
(2) putting a nylon workpiece into the dyeing liquid prepared in the step (1), and heating for dyeing;
wherein the heating temperature in the step (2) is 96-120 ℃, the heating time is 30-120 min, and the heating rate is 1-3 ℃/min.
6. The surface coloring treatment method of the nylon product according to claim 5, wherein the step (1) is: mixing 6.25-12 parts by mass of n-butyl alcohol, 6.25-12 parts by mass of butyl acetate, 26-37.5 parts by mass of acrylate, 10-25 parts by mass of organic carboxylic acid, 15-30 parts by mass of dye and 0.5-1 part by mass of auxiliary agent, adding glacial acetic acid to adjust the pH value to 4-6, adding 0.1-0.5 part by mass of sodium acetate, and uniformly mixing.
7. The method for coloring a surface of a nylon article according to claim 5, wherein the step of pretreating the nylon article is further included before the step (2) of putting the nylon article.
8. The surface coloring treatment method for the nylon product according to any one of claims 5 to 7, wherein the nylon product is a 3D printed nylon product.
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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101311408A (en) * 2007-05-23 2008-11-26 郡是株式会社 Pigmentation process for sewing thread and the pigmented sewing thread
CN103276610A (en) * 2013-06-08 2013-09-04 太仓市芸芸化纤有限公司 Nylon fabric dyeing technology
CN104119754A (en) * 2014-08-01 2014-10-29 吴江华诚复合材料科技有限公司 Acrylate series colorful coating material
CN105646249A (en) * 2016-03-24 2016-06-08 中国科学技术大学 Acrylate derivative, method for preparing same and unsaturated resin paint

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101311408A (en) * 2007-05-23 2008-11-26 郡是株式会社 Pigmentation process for sewing thread and the pigmented sewing thread
CN103276610A (en) * 2013-06-08 2013-09-04 太仓市芸芸化纤有限公司 Nylon fabric dyeing technology
CN104119754A (en) * 2014-08-01 2014-10-29 吴江华诚复合材料科技有限公司 Acrylate series colorful coating material
CN105646249A (en) * 2016-03-24 2016-06-08 中国科学技术大学 Acrylate derivative, method for preparing same and unsaturated resin paint

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