CN109761949A - One kind 2,2- dimethyl -4- methylol -1,3-dioxolane industrial production process - Google Patents

One kind 2,2- dimethyl -4- methylol -1,3-dioxolane industrial production process Download PDF

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CN109761949A
CN109761949A CN201910026118.4A CN201910026118A CN109761949A CN 109761949 A CN109761949 A CN 109761949A CN 201910026118 A CN201910026118 A CN 201910026118A CN 109761949 A CN109761949 A CN 109761949A
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carboxylic acid
methylol
dimethyl
production process
industrial production
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CN109761949B (en
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李庭忠
赵楚榜
于冬娥
孙丰强
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Zhuhai Qianxin New Material Co ltd
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JIANGMEN HANDSOME CHEMICAL DEVELOPMENT Co Ltd
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Abstract

The invention discloses one kind 2,2- dimethyl -4- methylol -1, the industrial production process of 3- dioxolanes, the following steps are included: (1), esterification prepare carboxylic acid list glycerine ester: using glycerine and carboxylic acid as raw material, under conditions of acidic catalyst, the dehydration 0.5-4h at 90-150 DEG C obtains carboxylic acid list glycerine ester;(2), ketal annulation: under the conditions of acidic catalyst, control annulation 0.5-3h at 20-50 DEG C obtains cyclic intermediate product for carboxylic acid list glycerine ester and acetone;(3), hydrolysis: the resulting intermediate product of step (2) is added in alkaline solution, 0.5-1h is reacted at 20-50 DEG C, obtains product.2,2- dimethyl -4- methylol -1,3-dioxolane industrial production process of the invention has the characteristics that technique is environmentally protective, work reaction selectivity is high, feed stock conversion is high.

Description

One kind 2,2- dimethyl -4- methylol -1,3-dioxolane industrial production process
Technical field
The present invention relates to 2,2- dimethyl -4- methylol -1,3-dioxolane technical fields, specially one kind 2,2- diformazan Base -4- methylol -1,3-dioxolane industrial production process.
Background technique
2,2- dimethyl -4- methylols -1,3-dioxolane is a kind of from renewable resource, has low volatility Product.Compared with alcohol ethers solvent, toxicity is lower, to human health and more environment-friendly.Alcohol ethers solvent can be replaced, For being used as solvent, cosolvent or coalescing agent etc. in the fields such as coating, ink, leather processing;For daily use chemicals and champignon industry As carrier and solubilizer;For industry cleaning link and electronic chemical product industry.
Current 2,2- dimethyl -4- methylol -1,3-dioxolane industry is divided into two kinds: direct method and indirect method.Directly Connection is that in acid condition, acetone and the direct ketal reaction of glycerine obtain product;Indirect method is the synthesis side except direct method Method.Direct method uses strong acid that ketal reaction occurs and generates product and water as catalyst, glycerine and acetone.Currently, whether The separation of laboratory synthetic reaction or industrialization process, byproduct water is the bottleneck of production, due to product 2,2- dimethyl- 4- methylol -1,3-dioxolane is miscible with water, and unreacted acetone is also mutually dissolved with glycerine with water and product, simultaneously Glycerine is apt to deteriorate at high temperature.The key of reaction process is the water of generation to be removed system in time, but due to anti- Various components in system are answered all to be mutually dissolved, separation is difficult, this also makes the practical conversion per pass of reaction very low.It has been reported that at present Removal acetone method that the water generated is reacted with glycerine there was only dehydrated in situ and azeotropic dehydration, but two methods respectively have it is scarce Point, such as dehydrated in situ, generally using dehydrating agent such as anhydrous sodium sulfate etc., dehydrating effect is not significant, and will bring to post-processing tired Difficulty, unit consumption can also improve;And the method for azeotropic dehydration, one side acetone and water do not have azeotropic point, not having band water acts on, another party Face, the low boiling point (56 oC) of raw material acetone, common water entrainer is all unavailable, and effect is all bad.
Summary of the invention
The object of the present invention is to provide one kind 2,2- dimethyl -4- methylol -1,3-dioxolane industrial production process, Have the characteristics that technique is environmentally protective, work reaction selectivity is high, feed stock conversion is high.
The present invention can be achieved through the following technical solutions:
The invention discloses one kind 2,2- dimethyl -4- methylol -1,3-dioxolane industrial production process, including following step It is rapid:
(1), esterification prepares hydrophobic intermediate product carboxylic acid list glycerine ester: using glycerine and carboxylic acid as raw material, in acidity Under conditions of catalyst, the dehydration 0.5-4h at 90-150 DEG C obtains hydrophobic intermediate product carboxylic acid list glycerine ester;
(2), ketal annulation: carboxylic acid list glycerine ester and acetone control at 20-50 DEG C under the conditions of acidic catalyst Annulation 0.5-3h obtains hydrophobic cyclic intermediate product
(3), hydrolysis: by step (2) resulting intermediate productIt is added in alkaline solution, at 20-50 DEG C 0.5-1h is reacted, product 2,2- dimethyl -4- methylol -1,3-dioxolane are obtained.
Its specific reaction process are as follows:
Wherein R is C (n) H (2n+ 1), and n 1-16 or R are C6H5
Further, in step (1), the molar ratio of glycerine and carboxylic acid is 1:1, and the additional amount of catalyst is glycerine 0.05%-10%.
Further, in step (2), carboxylic acid list glycerine ester and acetone molar ratio are 1:1-10, catalyst charge For the 0.05%-10% of carboxylic acid list glycerine ester.
Further, step (1) acidic catalyst be methane sulfonic acid, p-methyl benzenesulfonic acid, sodium methanedisulfonate, sulfuric acid, sun from The mixture of one or more of subtree rouge;
Further, step (2) acidic catalyst be methane sulfonic acid, p-methyl benzenesulfonic acid, sodium methanedisulfonate, boron trifluoride ether, One or both of resin cation alchlor, sodium bisulfate.
Further, step (3) described alkaline solution is in 18-32wt%NaOH, resin anion (R.A.), 18-32wt%KOH One or more.
Further, dehydrating agent is additionally added in the step (1), the dehydrating agent is toluene and/or hexamethylene.
As another technical solution of the present invention, stating preparation method may be selected the glycerin monostearate generation of commercialization For the resulting carboxylic acid list glycerine ester of step (1), the reaction condition of step (2) is kept, is omitted step (1).
Present invention one kind 2,2- dimethyl -4- methylol -1,3-dioxolane industrial production process has with following Beneficial effect:
The first, technique is environmentally protective, and by preparing hydrophobic intermediate product, whole preparation process is without using desiccant, no Solid waste can be generated due to desiccant, the long chain fatty acids of addition are reusable, and long chain fatty acids and glycerine can It is all by physical layering mode for biomass source raw material, in reaction step 1 and 2 by water and separation of oil, energy saving;
The second, reaction selectivity is high, and the esterification basically formed on glycerine 1 reacted by the first step keeps second step ketal anti- Seasonable reaction selectivity is high, and two adjacent hydroxyls of glycerine are reacted into five-membered ring.
Third, feed stock conversion are high, due to hydrophobic segment previously-introduced in the reaction raw materials by ketal, make ketal reaction mistake The water energy generated in journey is separated with system automatically, so as to greatly improve the conversion per pass of ketal reaction, ketal of the present invention React conversion per pass up to 90% or more, conversion ratio with higher.
Specific embodiment
In order that those skilled in the art will better understand the technical solution of the present invention, below with reference to embodiment and to this Invention product is described in further detail.
The invention discloses one kind 2,2- dimethyl -4- methylol -1,3-dioxolane industrial production process, including with Lower step:
(1), esterification prepares hydrophobic intermediate product carboxylic acid list glycerine ester: using glycerine and carboxylic acid as raw material, in acidity Under conditions of catalyst, the dehydration 0.5-4h at 90-150 DEG C obtains hydrophobic intermediate product carboxylic acid list glycerine ester;
(2), ketal annulation: carboxylic acid list glycerine ester and acetone control at 20-50 DEG C under the conditions of acidic catalyst Annulation 0.5-3h obtains hydrophobic cyclic intermediate product
(3), hydrolysis: by step (2) resulting intermediate productIt is added in alkaline solution, at 20-50 DEG C 0.5-1h is reacted, product 2,2- dimethyl -4- methylol -1,3-dioxolane are obtained.
Further, in step (1), the molar ratio of glycerine and carboxylic acid is 1:1, and the additional amount of catalyst is glycerine 0.05%-10%.
Further, in step (2), carboxylic acid list glycerine ester and acetone molar ratio are 1:1-10, catalyst charge For the 0.05%-10% of carboxylic acid list glycerine ester.
Further, step (1) acidic catalyst be methane sulfonic acid, p-methyl benzenesulfonic acid, sodium methanedisulfonate, sulfuric acid, sun from The mixture of one or more of subtree rouge;
Further, step (2) acidic catalyst be methane sulfonic acid, p-methyl benzenesulfonic acid, sodium methanedisulfonate, boron trifluoride ether, One or both of resin cation alchlor, sodium bisulfate.
Further, step (3) described alkaline solution is in 18-32wt%NaOH, resin anion (R.A.), 18-32wt%KOH One or more.
Further, dehydrating agent is additionally added in the step (1), the dehydrating agent is toluene and/or hexamethylene.
As another technical solution of the present invention, stating preparation method may be selected the glycerin monostearate generation of commercialization For the resulting carboxylic acid list glycerine ester of step (1), the reaction condition of step (2) is kept, is omitted step (1).
Embodiment 1
The invention discloses one kind 2,2- dimethyl -4- methylol -1,3-dioxolane industrial production process, including following step It is rapid:
(1), esterification prepares hydrophobic intermediate product carboxylic acid list glycerine ester: using glycerine and carboxylic acid as raw material, in acidity Under conditions of catalyst, the dehydration 2.25h at 150 DEG C obtains hydrophobic intermediate product carboxylic acid list glycerine ester;Glycerine Molar ratio with carboxylic acid is 1:1, and the additional amount of catalyst is the 0.05% of glycerine.Acidic catalyst is methane sulfonic acid, to toluene Sulfonic acid.
(2), ketal annulation: carboxylic acid list glycerine ester and acetone control at 50 DEG C under the conditions of acidic catalyst Annulation 1.75h obtains hydrophobic cyclic intermediate product;Carboxylic acid list glycerine ester is with acetone molar ratio 1:1, catalyst charge are the 0.05% of carboxylic acid list glycerine ester.Acidic catalyst is sulfuric acid methane sulfonic acid.
(3), hydrolysis: by step (2) resulting intermediate productIt is added in alkaline solution, at 50 DEG C 0.75h is reacted, product 2,2- dimethyl -4- methylol -1,3-dioxolane are obtained.The alkaline solution is 18wt%NaOH.
Embodiment 2
The invention discloses one kind 2,2- dimethyl -4- methylol -1,3-dioxolane industrial production process, including following step It is rapid:
(1), esterification prepares hydrophobic intermediate product carboxylic acid list glycerine ester: using glycerine and carboxylic acid as raw material, in acidity Under conditions of catalyst, the dehydration 0.5h at 120 DEG C obtains hydrophobic intermediate product carboxylic acid list glycerine ester;Glycerine Molar ratio with carboxylic acid is 1:1, and the additional amount of catalyst is the 10% of glycerine.Acidic catalyst is sulfuric acid.
(2), ketal annulation: carboxylic acid list glycerine ester and acetone control at 35 DEG C under the conditions of acidic catalyst Annulation 0.5h obtains hydrophobic cyclic intermediate product;Carboxylic acid list glycerine ester and acetone molar ratio are 1: 10, catalyst charge is the 5% of carboxylic acid list glycerine ester;Acidic catalyst is boron trifluoride ether.
(3), hydrolysis: by step (2) resulting intermediate productIt is added in alkaline solution, at 35 DEG C 0.5h is reacted, product 2,2- dimethyl -4- methylol -1,3-dioxolane are obtained.The alkaline solution is resin anion (R.A.).
Embodiment 3
The invention discloses one kind 2,2- dimethyl -4- methylol -1,3-dioxolane industrial production process, including following step It is rapid:
(1), esterification prepares hydrophobic intermediate product carboxylic acid list glycerine ester: using glycerine and carboxylic acid as raw material, in acidity Under conditions of catalyst, the dehydration 4h at 90 DEG C obtains hydrophobic intermediate product carboxylic acid list glycerine ester;Glycerine and carboxylic The molar ratio of acid is 1:1, and the additional amount of catalyst is the 5% of glycerine.Acidic catalyst is to benzene methanesulfonic acid.
(2), ketal annulation: carboxylic acid list glycerine ester and acetone control at 20 DEG C under the conditions of acidic catalyst Annulation 3h obtains hydrophobic cyclic intermediate product;Carboxylic acid list glycerine ester and acetone molar ratio are 1:5, Catalyst charge is the 2% of carboxylic acid list glycerine ester.Acidic catalyst is resin cation.
(3), hydrolysis: by step (2) resulting intermediate productIt is added in alkaline solution, at 20 DEG C 1h is reacted, product 2,2- dimethyl -4- methylol -1,3-dioxolane are obtained.The alkaline solution is 25wt%NaOH, 32wt% One or more of KOH.
Embodiment 4
The invention discloses one kind 2,2- dimethyl -4- methylol -1,3-dioxolane industrial production process, including following step It is rapid:
(1), esterification prepares hydrophobic intermediate product carboxylic acid list glycerine ester: using glycerine and carboxylic acid as raw material, in acidity Under conditions of catalyst, the dehydration 3h at 100 DEG C obtains hydrophobic intermediate product carboxylic acid list glycerine ester;Glycerine with The molar ratio of carboxylic acid is 1:1, and the additional amount of catalyst is the 6% of glycerine.Acidic catalyst is resin cation.
(2), ketal annulation: carboxylic acid list glycerine ester and acetone control at 40 DEG C under the conditions of acidic catalyst Annulation 1h obtains hydrophobic cyclic intermediate product;Carboxylic acid list glycerine ester and acetone molar ratio are 1:7, Catalyst charge is the 3% of carboxylic acid list glycerine ester.Acidic catalyst is methane sulfonic acid, p-methyl benzenesulfonic acid, sodium methanedisulfonate.
(3), hydrolysis: by step (2) resulting intermediate productIt is added in alkaline solution, at 40 DEG C 0.8h is reacted, product 2,2- dimethyl -4- methylol -1,3-dioxolane are obtained.The alkaline solution is 23wt%NaOH, yin Ion exchange resin.
In the present embodiment, dehydrating agent is additionally added in the step (1), the dehydrating agent is toluene and hexamethylene.
Embodiment 5
The invention discloses one kind 2,2- dimethyl -4- methylol -1,3-dioxolane industrial production process, including following step It is rapid:
(1), esterification prepares hydrophobic intermediate product carboxylic acid list glycerine ester: using glycerine and carboxylic acid as raw material, in acidity Under conditions of catalyst, the dehydration 3h at 100 DEG C obtains hydrophobic intermediate product carboxylic acid list glycerine ester;Glycerine with The molar ratio of carboxylic acid is 1:1, and the additional amount of catalyst is the 6% of glycerine.Acidic catalyst is sulfuric acid.
(2), ketal annulation: carboxylic acid list glycerine ester and acetone control at 40 DEG C under the conditions of acidic catalyst Annulation 1h obtains hydrophobic cyclic intermediate product;Carboxylic acid list glycerine ester and acetone molar ratio are 1:7, Catalyst charge is the 3% of carboxylic acid list glycerine ester.Acidic catalyst is boron trifluoride ether.
(3), hydrolysis: by step (2) resulting intermediate productIt is added in alkaline solution, at 40 DEG C 0.8h is reacted, product 2,2- dimethyl -4- methylol -1,3-dioxolane are obtained.The alkaline solution is 23wt%NaOH, yin Ion exchange resin.
In the present embodiment, dehydrating agent is additionally added in the step (1), the dehydrating agent is hexamethylene.
Embodiment 6
The invention discloses one kind 2,2- dimethyl -4- methylol -1,3-dioxolane industrial production process, including following step It is rapid:
(1), ketal annulation: the glycerin monostearate and acetone of commercialization control under the conditions of acidic catalyst 30 Annulation 1h at DEG C obtains hydrophobic cyclic intermediate product;Carboxylic acid list glycerine ester is with acetone molar ratio 1:3, catalyst charge are the 4% of carboxylic acid list glycerine ester.Acidic catalyst is methane sulfonic acid.
(2), hydrolysis: by step (1) resulting intermediate productIt is added in alkaline solution, at 30 DEG C 0.6h is reacted, product 2,2- dimethyl -4- methylol -1,3-dioxolane are obtained.The alkaline solution be 28wt%NaOH, 34wt%KOH。
Application Example 1
15.4 kg of glycerin monostearate and 10 kg of acetone, 0.06 kg of catalyst p-methyl benzenesulfonic acid are added into reaction kettle, 40o60min is reacted under C to be terminated, and with water extraction and recovery catalyst, air-distillation recycles excessive propanone, obtains solketal list 16.8 kg of stearate, yield 98%, purity: 98.5%.
Above-mentioned 16.8 kg of intermediate product is added in reaction kettle, is obtained its hydrolysis of ester group by the high steam of 4MPa To oil be mutually evaporated under reduced pressure and recycle bottom by-product stearic acid, tower top temperature is 120oC, vacuum degree are 90 kpa, and purity can be obtained For 98.5% 2,2- dimethyl -4- methylol -1,3-dioxolane.
Application Example 2
10 kg of glycerine and 13.26 kg of benzoic acid is added into reaction kettle, 0.05 kg of catalyst methane sulfonic acid is added and with water Agent toluene 2kg, 150 min are reacted at 120 oC to be terminated, and is recycled catalyst extraction with water, removes raw material through vacuum distillation Afterwards, intermediary glycerine mono benzoate, yield 97.5%, purity 99% are obtained.
8.5 kg of glycerine mono benzoate and 10 kg of acetone, catalyst methane sulfonic acid 0.025 are added into reaction kettle Kg, reacting 60min at 35oC terminates, and with water extraction and recovery catalyst, excessive propanone is recycled in air-distillation, and it is sweet to obtain acetone contracting Oily 9.8 kg of benzoic ether, yield 96%, purity: 98.5%.
Above-mentioned 9.8 kg of intermediate product is added in reaction kettle, 5 kg of NaOH solution of 32wt% is added, 60 oC of heat preservation are stirred Reaction 30min is mixed, it is 7 that sulphur acid for adjusting pH, which is added, and after split-phase, oil is mutually evaporated under reduced pressure, and bottom benzoic acid recycles, and tower top (steams Evaporating tower top temperature is 120 oC, and vacuum degree is 90 kpa) 2,2- dimethyl -4- methylol -1,3- bis- that purity is 98.5% can be obtained Butyl oxide link.
The foregoing is only a preferred embodiment of the present invention, is not intended to limit the present invention in any form;It is all The those of ordinary skill of the industry can be shown in by specification and described above and swimmingly implement the present invention;But it is all familiar Professional and technical personnel without departing from the scope of the present invention, makes using disclosed above technology contents A little variation, modification and evolution equivalent variations, be equivalent embodiment of the invention;Meanwhile all realities according to the present invention The variation, modification and evolution etc. of matter technology any equivalent variations to the above embodiments, still fall within technology of the invention Within the protection scope of scheme.

Claims (8)

1. one kind 2,2- dimethyl -4- methylol -1,3-dioxolane industrial production process, it is characterised in that including following step It is rapid:
(1), esterification prepares hydrophobic intermediate product carboxylic acid list glycerine ester: using glycerine and carboxylic acid as raw material, in acidity Under conditions of catalyst, the dehydration 0.5-4h at 90-150 DEG C obtains hydrophobic intermediate product carboxylic acid list glycerine ester;
(2), ketal annulation: carboxylic acid list glycerine ester and acetone under the conditions of acidic catalyst, control at 20-50 DEG C at Ring reacts 0.5-3h, obtains hydrophobic cyclic intermediate product
(3), hydrolysis: by step (2) resulting intermediate productIt is added in alkaline solution, it is anti-at 20-50 DEG C 0.5-1h is answered, product 2,2- dimethyl -4- methylol -1,3-dioxolane are obtained.
2. the industrial production process of 2,2- dimethyl -4- methylol -1,3-dioxolane according to claim 1, special Sign is: in step (1), the molar ratio of glycerine and carboxylic acid is 1:1, and the additional amount of catalyst is the 0.05%- of glycerine 10%.
3. the industrial production process of 2,2- dimethyl -4- methylol -1,3-dioxolane according to claim 2, special Sign is: in step (2), carboxylic acid list glycerine ester and acetone molar ratio are 1:1-10, and catalyst charge is carboxylic acid list third The 0.05%-10% of three alcohol esters.
4. the industrial production process of 2,2- dimethyl -4- methylol -1,3-dioxolane according to claim 3, special Sign is: step (1) acidic catalyst is methane sulfonic acid, in p-methyl benzenesulfonic acid, sodium methanedisulfonate, sulfuric acid, resin cation One or more kinds of mixtures.
5. the industrial production process of 2,2- dimethyl -4- methylol -1,3-dioxolane according to claim 2, special Sign is: step (2) acidic catalyst is methane sulfonic acid, p-methyl benzenesulfonic acid, sodium methanedisulfonate, boron trifluoride ether, cation One or both of resin alchlor, sodium bisulfate.
6. the industrial production process of 2,2- dimethyl -4- methylol -1,3-dioxolane according to claim 3 or 4, Be characterized in that:, step (3) described alkaline solution in 18-32wt%NaOH, resin anion (R.A.), 18-32wt%KOH one Kind is two or more.
7. the industrial production process of 2,2- dimethyl -4- methylol -1,3-dioxolane according to claim 5, special Sign is: dehydrating agent is additionally added in the step (1), the dehydrating agent is toluene and/or hexamethylene.
8. the industrial production process of 2,2- dimethyl -4- methylol -1,3-dioxolane according to claim 1, special Sign is: selecting the glycerin monostearate of commercialization to replace step (1) resulting carboxylic acid list glycerine ester, keeps step (2) Reaction condition, omit step (1).
CN201910026118.4A 2018-12-21 2019-01-11 Industrial preparation method of 2, 2-dimethyl-4-hydroxymethyl-1, 3-dioxolane Active CN109761949B (en)

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