CN109759797A - Gas-liquid separator welding tooling manufacturing process - Google Patents
Gas-liquid separator welding tooling manufacturing process Download PDFInfo
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- CN109759797A CN109759797A CN201910176070.5A CN201910176070A CN109759797A CN 109759797 A CN109759797 A CN 109759797A CN 201910176070 A CN201910176070 A CN 201910176070A CN 109759797 A CN109759797 A CN 109759797A
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Abstract
The invention discloses gas-liquid separator welding tooling manufacturing process, include the following steps: a) pedestal processing, b) supporting element processing, c) clamp system manufacture and processing, d) integral assembling.The present invention improves gas-liquid separator welding tooling and its manufacturing process, so that gas-liquid separator only needs a welding tooling that the assembling of gas-liquid separator can be completed, save space, optimize the manufacturing process of gas-liquid separator welding tooling, so that saving material in the manufacturing process of tooling, production efficiency is improved, the positioning accuracy of tooling is improved, the welding quality of gas-liquid separator gets a promotion.
Description
Technical field
The invention belongs to refrigeration technology field more particularly to gas-liquid separator welding tooling manufacturing process.
Background technique
The mountable entrance in gas compressor of gas-liquid separator is used for gas-liquid separation, after being fractionated tower top condensate cooler
The gas phase demisting etc. of gas phase demisting, various gas scrubbing towers, absorption tower and Analytic Tower.Gas-liquid separator can also be applied to gas and remove
Dirt, a variety of industry such as water-oil separating and liquid removal impurity and civil applications occasion.The separated structure that gas-liquid separator uses is very
More, separation method also has gravitational settling, baffling separation, centrifugal force separate, silk screen separation, ultra-filtration and separation, filler separation etc..Gas
Liquid/gas separator generally requires to use in the welding process two toolings, one be gas-liquid separator end cover and adapter tube Welder
Dress, second be gas-liquid separator end cover and can body welding tooling, two tooling occupied spaces are big, what whens fabricating tools needed
Material is more, and production efficiency is low, while tooling, using cumbersome, positioning accuracy is low.
Summary of the invention
Above-mentioned technical problem present in present invention aims to solve the prior art provides gas-liquid separator welding tooling
Manufacturing process can improve gas-liquid separator welding tooling and its manufacturing process, so that gas-liquid separator only needs one
The assembling of gas-liquid separator can be completed in a welding tooling, saves space, optimizes the manufacture of gas-liquid separator welding tooling
Technique improves production efficiency so that saving material in the manufacturing process of tooling, improves the positioning accuracy of tooling, gas-liquid
The welding quality of separator gets a promotion.
In order to solve the above-mentioned technical problem, the present invention adopts the following technical scheme:
Gas-liquid separator welding tooling manufacturing process, it is characterised in that include the following steps:
A, pedestal is processed:
1) support frame manufactures: steel being cut, later by the welded steel cut at support frame, when welding passes through
The cross bar and vertical bar for assisting welding using square to ensure support frame are in and are mutually perpendicular to, and then bore on the cross bar of support frame
Hole.Guarantee support frame manufacturing standard, prevent welding tooling because support frame cross bar cause with vertical bar out of plumb it is ring-like on support frame
Fixture block and fixed plate sliding are unsmooth, lead to the quality decline for not enough precisely leading to gas-liquid separator when clamping gas-liquid separator.
2) tube chamber welds with base.
3) sliding rail is processed.
B, supporting element is processed:
1) manufacture and processing of retainer ring: plate is cut according to the size of gas-liquid separator, on the surface to retainer ring
It is processed by shot blasting, block is welded to connect in one end of retainer ring later, then two pieces of identical retainer rings are centrosymmetric placement, to card
Circle and link block drill.Retainer ring is processed by shot blasting retainer ring surface can be made to become smooth, is clamping gas-liquid separator
Shi Buhui causes to damage to gas-liquid separator, while surface is smooth when retainer ring being enabled to rotate in ring-like fixture block that frictional force subtracts
It is small, more conducively rotation of the retainer ring in ring-like fixture block.
2) manufacture and processing of ring-like fixture block: cutting plate according to the size of ring-like fixture block, then ring-like by what is cut
Fixture block is processed by shot blasting, the inner surface of ring-like fixture block is cut into ring-like card slot later, the width of ring-like card slot and retainer ring
Consistency of thickness carries out sanding and polishing to ring-like card slot later, then installs idler wheel to the both ends of ring-like fixture block.The width of ring-like card slot
With the consistency of thickness of retainer ring, making retainer ring just to ring-like card slot polishing grinding again later can be put into ring-like card slot, simultaneously
The inside for waking up card slot is smooth, reduces friction when retainer ring rotation, so that retainer ring is easier to rotate in ring-like card slot.
3) limiting card and installation；
C, clamp system manufacture and processing:
1) manufacture and processing of fixed plate: according to the length and width of fixed plate by plate cutting, later by the fixed plate after cutting
Heartcut is fallen, and then carries out edging processing to fixed plate, later in one directrix of each side marking of fixed plate, two
Directrix is parallel to each other, and the direction vertical with directrix cuts sliding slot in fixed plate, limited block is mounted in sliding slot later, so
Positive stop strip is installed in fixed plate afterwards, when installation keeps positive stop strip equal with the bottom edge of fixed plate, later again in two directrixes
First guide rail is installed, connecting rod is respectively welded in the two sides of fixed plate, idler wheel is installed in the end of connecting rod later.It will be in fixed plate
Anxious cut facilitates placement gas-liquid separator adapter tube, installs the peace that the first guide rail is able to ascend two the first guide rails after marking directrix
Fill precision so that sliding of the sliding block on the first guide rail is more smooth, installation limited block can position limiting slide block, positive stop strip then places
Sliding block skids off fixed plate when in use.
2) manufacture and processing of sliding block: cutting plate according to the size of sliding block, cuts later the bottom surface of sliding block
Groove out installs strip in a groove later, the mutually horizontal directrix of marking three on the top surface of sliding block, then in directrix
Positive stop strip is installed at both ends, is kept positive stop strip equal with the bottom edge of sliding block when installation, is cut later to the central part of sliding block,
Second guide rail is installed in directrix again.Due to there is six the second guide rails on finished product sliding block, three directrixes of first marking cut center again
Part, directrix have also reformed into six, and directrix is while marking, it is ensured that two directrixes after cutting are straight in same
On line, the precision of the second guide rail is improved, active fastening block slides on sliding block also can preferably take over clamping gas-liquid separator.
3) manufacture and processing of fixture block.
4) whole splicing installation: by the first guide rail of the strip alignment and fixation plate of sliding block, sliding into the first guide rail for sliding block, it
Limited block position limiting slide block is slided afterwards, and later by the second guide rail of the strip of active fastening block alignment sliding block, active fastening block is slid into the
Then fixed fixture block is placed on sliding block by two guide rails, the front of fixed fixture block is flushed with active fastening block, the rear portion of fixed fixture block and
Sliding block flushes, and tightens fixed fixture block with bolt later, is fixed on fixed fixture block on sliding block.Whole spelling is carried out to clamp system
It connects, the clamp system for splicing completion can play the role of fixing to clamp to two gas-liquid separator adapter tubes, convenient in gas-liquid point
It is taken over from being welded on device end cap, it is same that gas-liquid separator will not be caused to damage.
5) assembly of clamping mechanism.
6) it detects.
D, integral assembling.
Further, the detailed step in step a 2) are as follows: the upper auxiliary locator of set on bottom plate, stationary positioned device, it
Support frame is close to the locating rod of bottom plate and auxiliary locator afterwards, then support frame is welded on bottom plate, by auxiliary positioning
Device is removed, and the welding of bottom plate is completed.Made by auxiliary locator in welding bracing frame on bottom plate, support frame perpendicular to
Bottom plate, and be parallel to each other between support frame, it ensure that ring-like fixture block and fixed plate are slided smoothly on the support frame, welding gas-liquid point
Also the welding precision of gas-liquid separator can be improved when from device.
Further, the detailed step in step a 3) are as follows: one directrix of each marking on two support frames, two directrix phases
It is mutually parallel, it drills in directrix later, then directrix is screwed in directrix by screw, completes the installation of sliding rail on the support frame.
The precision of sliding rail is improved by directrix.
Further, the detailed step in step b 3) are as follows: ring groove will be processed on retainer ring, limiting card is stuck in later
In ring groove, retainer ring and another retainer ring are tightened later, two retainer rings are stuck on ring-like fixture block, are then pacified limiting card
On ring-like fixture block, the limit installation of retainer ring is completed.Limiting card and ring groove are mutually matched, after two retainer rings connect
Limiting card is difficult to install, and after retainer ring is cut into ring groove, limiting card is stuck in ring groove, reconnects second later
A retainer ring, process is not simply cumbersome, improves the installation effectiveness of limiting card.
Further, the detailed step in step c 3) are as follows: first embryo material is cut, is drilled on embryo material later, aperture and gas-liquid
The caliber of separator adapter tube is consistent, later again cuts embryo material, and two active fastening blocks and a fixing card are formed after cutting
Protective case is fixed on fixed fixture block and work later later to polishing at active fastening block and fixed fixture block bore position by block
On dynamic fixture block.First embryo material is drilled, then cuts to obtain the benefit of two active fastening blocks and a fixed fixture block to be phase by embryo material
Process than first cutting then drilling, improve the drill hole of active fastening block and fixed fixture block agrees with degree, so that fixing card
Block and active fastening block are easier clamping gas-liquid separator adapter tube.
Further, the detailed step in step c 5) are as follows: spring and movable block are sequentially placed into kelly, smear profit later
Lubricating oil covers cover board later, kelly is mounted on active fastening block, then put spring on the contact surface of movable block and kelly
It is mounted on fixed fixture block in fixed fixture block, then by snap-gauge, slides active fastening block, can detection snap-gauge clamping kelly.It is pressing from both sides
Clamping mechanism is installed after being completed again by tight mechanism can guarantee the clamping effect of clamping mechanism, compared to first installing clamping mechanism
Clamp system is assembled again, the former improves clamping effect compared to the latter, and first installs clamping mechanism and assemble clamp system needs again
Adjustment clamping mechanism to be again to guarantee the clamping effect of clamping mechanism, installation card again after in contrast clamp system is completed
Tight mechanism can guarantee to save process under the premise of the clamping effect of clamping mechanism, improve efficiency.
Further, the detailed step in step c 6) are as follows: gas-liquid separator adapter tube is stuck in protective case, slides active card
Block makes active fastening block and fixed fixture block clamping gas-liquid separator adapter tube, twitches gas-liquid separator adapter tube later, sees whether occur
It loosens, needs to reinstall clamping mechanism and protective case if loosening to ensure that active fastening block and fixed fixture block being capable of clampings
Gas-liquid separator adapter tube can not take over gas-liquid separator cause to damage simultaneously.Clamping device is detected, to guarantee to press from both sides
Tight device energy normal use.
Further, the detailed step of step d are as follows: by coating lubricating oil on the idler wheel of connecting rod and ring-like fixture block, later by ring
Limiter on the slide rail, then on the slide rail by gag lever post installation, is stuck on gag lever post later, welds by type fixture block and fixed plate installation
Connect limiter and ring-like fixture block, welded limiting device and connecting rod.Last assembly is completed, guarantees the use of tooling.
The present invention is by adopting the above-described technical solution, have the advantages that
Marking directrix can be improved being slidably connected of sliding block and fixed plate, activity to clamp system of the present invention in the fabrication process
The precision that is slidably connected of fixture block and sliding block is higher, and sliding is more smooth, more durable, and first groove is cut again in sliding block manufacturing process
Manufacturing process is not only reduced, while ensure that the precision of the second guide rail.
Welding tooling of the invention when in use, first passes through the end cap of one group of retainer ring clamping gas-liquid separator, passes through later
Gripping means grips gas-liquid separator adapter tube, slides fixed plate, rotates gas-liquid separator end cover, takes over it with gas-liquid separator
Corresponding, the distance between adjustment adapter tube and end cap are tightened limiter later, are welded to end cap and adapter tube, to end cap and connect
After pipe firm welding, clamping device is unclamped, fixed plate is retreated to the bottom of pedestal, opens other two groups of retainer rings, clamping gas-liquid
Separator can body, sliding gas-liquid separator can body make it resist gas-liquid separator end cover, fixed clamping gas-liquid separator can body
Ring-like fixture block, later welds end cap and can body, later rotary end cover and can body, welds to the blind area not being welded to
It connects, until all welding is completed for entire end cap and can body.The present invention passes through to gas-liquid separator welding tooling and its manufacturing process
It improves, so that gas-liquid separator only needs a welding tooling that the assembling of gas-liquid separator can be completed, saves space,
The manufacturing process of gas-liquid separator welding tooling is optimized, so that saving material in the manufacturing process of tooling, improves production
Efficiency, improves the positioning accuracy of tooling, and the welding quality of gas-liquid separator gets a promotion.
The present invention first cuts embryo material, drills on embryo material later, and aperture is consistent with the caliber that gas-liquid separator is taken over, it
Embryo material is cut again afterwards, two active fastening blocks and a fixed fixture block are formed after cutting, later to active fastening block and fixation
It polishes at fixture block bore position, protective case is fixed on fixed fixture block and active fastening block later.First embryo material is drilled, so
Afterwards embryo material cut to obtain the benefit of two active fastening blocks and a fixed fixture block to be mentioned compared to the process that first then cutting drills
Risen the drill hole of active fastening block and fixed fixture block agrees with degree, so that fixed fixture block and active fastening block are easier clamping gas-liquid
Separator adapter tube.The present invention improves the efficiency of workpiece manufacture by the improvement to process, the time needed for reducing manufacture workpiece,
Production efficiency is improved, the waste of material is reduced, while having improved and having agreed with degree between workpiece and workpiece, is improved
The manufacturing quality of workpiece.
Detailed description of the invention
The present invention will be further explained below with reference to the attached drawings:
Fig. 1 is end cap and adapter tube welded structure schematic diagram in the present invention；
Fig. 2 is can body and end cap welded structure schematic diagram in the present invention；
Fig. 3 is the structural schematic diagram of pedestal in the present invention；
Fig. 4 is the structural schematic diagram of auxiliary locator in the present invention；
Fig. 5 is that retainer ring is stuck in the structural schematic diagram in ring-like fixture block in the present invention；
Fig. 6 is Spring Clip schematic diagram in the present invention；
Fig. 7 is limiting card clamping collar structural schematic diagram in the present invention；
Fig. 8 is the structural schematic diagram of retainer ring in the present invention；
Fig. 9 is the structural schematic diagram of limiting card in the present invention；
Figure 10 is the structural schematic diagram of fixture block in the present invention；
Figure 11 is the structural schematic diagram of clamping device in the present invention；
Figure 12 is the structural schematic diagram that clamping device is opened in the present invention；
Figure 13 is the structural schematic diagram of fixed plate in the present invention；
Figure 14 is the structural schematic diagram of sliding block in the present invention；
Figure 15 is the structural schematic diagram that fixture block and active fastening block are fixed in the present invention；
Figure 16 is the explosive view of kelly in the present invention.
In figure, 1- bottom plate；2- support frame；3- auxiliary locator；4- link block；The ring-like fixture block of 5-；The ring-like card slot of 6-；7-
Retainer ring；8- idler wheel；9- limiting card；10- ring groove；11- clamp system；12- clamping mechanism；13- fixed plate；14- sliding slot；
15- limited block；16- connecting rod；The first guide rail of 17-；18- sliding block；The second guide rail of 19-；20- active fastening block；21- fixes fixture block；22-
Protective case；24- movable block；25- kelly；26- snap-gauge；27- sliding rail；28- limiter；29- gag lever post；30- locating rod.
Specific embodiment
As shown in Fig. 1 to Figure 16, it is gas-liquid separator welding tooling manufacturing process of the present invention, includes the following steps:
A, pedestal is processed:
1) support frame 2 manufactures: steel being cut, later by the welded steel cut at support frame 2, when welding is logical
The cross bar and vertical bar for assisting welding using square to ensure support frame 2 is crossed to be in and be mutually perpendicular to.Guarantee the manufacture rule of support frame 2
Model prevents welding tooling from leading to ring-like fixture block 5 and fixed plate 13 on support frame 2 because of the cross bar and vertical bar out of plumb of support frame 2
It slides unsmooth, leads to the quality decline for not enough precisely leading to gas-liquid separator when clamping gas-liquid separator.
2) tube chamber welds with base: covering upper auxiliary locator 3 on bottom plate 1, and support frame 2 is close to by stationary positioned device later
Support frame 2, is then welded on bottom plate 1 by the locating rod 30 of bottom plate 1 and auxiliary locator 3, and auxiliary locator 3 is torn open
It removes, completes the welding of bottom plate 1.Made by auxiliary locator 3 in welding bracing frame 2 on bottom plate 1, support frame 2 perpendicular to
Bottom plate 1, and be parallel to each other between support frame 2, it ensure that ring-like fixture block 5 and fixed plate 13 are slided smoothly on support frame 2, welding
Also the welding precision of gas-liquid separator can be improved when gas-liquid separator.
3) sliding rail 27 is processed: one directrix of each marking on two support frames 2, two directrixes are parallel to each other, later in standard
It drills on line, then directrix is screwed in directrix by screw, complete installation of the sliding rail 27 on support frame 2.It is improved by directrix
The precision of sliding rail 27.
B, supporting element is processed:
1) manufacture and processing of retainer ring 7: plate is cut according to the size of gas-liquid separator, in the table to retainer ring 7
Face is processed by shot blasting, is welded to connect block 4 in one end of retainer ring 7 later, then two pieces of identical retainer rings 7 are centrosymmetric and are put
It sets, drills to retainer ring 7 and link block 4.Retainer ring 7 is processed by shot blasting 7 surface of retainer ring can be made to become smooth, clamped
Gas-liquid separator will not be caused to damage when gas-liquid separator, while surface is smooth enables to retainer ring 7 in ring-like 5 transfer of fixture block
Frictional force reduces when dynamic, more conducively rotation of the retainer ring 7 in ring-like fixture block 5.
2) plate, the ring that then will have been cut the manufacture and processing of ring-like fixture block 5: are cut according to the size of ring-like fixture block 5
Type fixture block 5 is processed by shot blasting, the inner surface of ring-like fixture block 5 is cut into ring-like card slot, the width and card of ring-like card slot later
The consistency of thickness of circle 7 carries out sanding and polishing to ring-like card slot later, then installs idler wheel 8 to the both ends of ring-like fixture block 5.Ring-like card
The width of slot and the consistency of thickness of retainer ring 7, make retainer ring 7 that can be put into ring-like card just ring-like card slot polishing grinding again later
In slot, while the inside for waking up card slot 6 is smooth, reduces friction when retainer ring 7 rotates, so that retainer ring 7 is easier in ring-like card
It is rotated in slot.
3) limiting card 9 and installation: will process ring groove 10 on retainer ring 7, limiting card 9 is stuck in ring groove later
In 10, retainer ring 7 and another retainer ring 7 are tightened later, two retainer rings 7 are stuck on ring-like fixture block 5, are then pacified limiting card 9
On ring-like fixture block 5, the limit installation of retainer ring 7 is completed.Limiting card 9 and ring groove 10 are mutually matched, when two retainer rings 7 connect
Limiting card 9 is difficult to install after connecing, and after retainer ring 7 is cut into ring groove 10, limiting card 9 is stuck in ring groove 10,
Second retainer ring 7 is reconnected later, and process is not simply cumbersome, improves the installation effectiveness of limiting card 9.
C, the manufacture of clamp system 11 and processing:
1) manufacture and processing of fixed plate 13: according to the length and width of fixed plate 13 by plate cutting, later by consolidating after cutting
13 heartcut of fixed board is fallen, and then edging processing is carried out to fixed plate 13, later in each side marking one of fixed plate 13
Directrix, two directrixes are parallel to each other, and the direction vertical with directrix cuts sliding slot 14 in fixed plate 13, later by limited block
15 are mounted in sliding slot 14, then install positive stop strip in fixed plate 13, and when installation keeps the bottom edge of positive stop strip and fixed plate 13
It is equal, the first guide rail 17 is installed in two directrixes again later, connecting rod 16 is respectively welded in the two sides of fixed plate 13, later even
The end of bar 16 is installed by idler wheel 8.The heartcut of fixed plate 13 is facilitated and places gas-liquid separator adapter tube, is pacified after marking directrix
The installation accuracy that the first guide rail 17 is able to ascend two the first guide rails 17 is filled, so that sliding of the sliding block 18 on the first guide rail 17 is more
Add it is smooth, installation limited block 15 can position limiting slide block 18, positive stop strip then places sliding block 18 and skids off fixed plate 13 when in use.
2) manufacture and processing of sliding block 18: plate is cut according to the size of sliding block 18, later to the bottom of sliding block 18
Face cuts groove, installs strip in a groove later, the mutually horizontal directrix of marking three on the top surface of sliding block 18, then
Keep positive stop strip equal with the bottom edge of sliding block 18 in the both ends of directrix installation positive stop strip, installation, later to the center of sliding block 18
Part is cut, then the second guide rail 19 is installed in directrix.Due to having six the second guide rails 19, first marking on finished product sliding block 18
Three directrixes cut central part again, and directrix has also reformed into six, and directrix is while marking, it is ensured that two after cutting
Directrix is to improve the precision of the second guide rail 19 on same straight line, and active fastening block 20 slides on sliding block 18 also can
Better clamping gas-liquid separator adapter tube.
3) manufacture and processing of fixture block: first cutting embryo material, drill on embryo material later, and aperture and gas-liquid separator are taken over
Caliber it is consistent, embryo material is cut again later, forms two active fastening blocks 20 and a fixed fixture block 21 after cutting, later
To polishing at active fastening block 20 and fixed 21 bore position of fixture block, protective case 22 is fixed on fixed fixture block 21 and lived later
On dynamic fixture block 20.First embryo material is drilled, embryo material then is cut to obtain the good of two active fastening blocks 20 and fixed fixture block 21
Place is compared to the process of first cutting then drilling, and improve the drill hole of active fastening block 20 and fixed fixture block 21 agrees with degree,
So that fixed fixture block 21 and active fastening block 20 are easier clamping gas-liquid separator adapter tube.
4) by the first guide rail 17 of the strip alignment and fixation plate 13 of sliding block 18, sliding block 18 whole splicing installation: is slid into the
One guide rail 17 slides 15 position limiting slide block 18 of limited block later, leads later by the second of the strip alignment sliding block 18 of active fastening block 20
Active fastening block 20 is slid into the second guide rail 19 by rail 19, and then fixed fixture block 21 is placed on sliding block 18, the front of fixed fixture block 21
It is flushed with active fastening block 20, the rear portion of fixed fixture block 21 is flushed with sliding block 18, is tightened fixed fixture block 21 with bolt later, is made to fix
Fixture block 21 is fixed on sliding block 18.Whole splicing is carried out to clamp system 11, the clamp system 11 for splicing completion can be to two
Gas-liquid separator adapter tube plays the role of fixing to clamp, convenient that adapter tube is welded on gas-liquid separator end cover, with will not be to gas-liquid
Separator causes to damage.
5) assembly of clamping mechanism 12: spring and movable block 24 are sequentially placed into kelly 25, coating lubricating oil exists later
On the contact surface of movable block 24 and kelly 25, cover board is covered later, kelly 25 is mounted on active fastening block 20, then by spring
It is placed in fixed fixture block 21, then snap-gauge 26 is mounted on fixed fixture block 21, slide active fastening block 20, can detection snap-gauge 26 block
Tight kelly 25.The clamping effect of clamping mechanism 12 can be guaranteed by installing clamping mechanism 12 again after clamp system 11 is completed
Fruit assembles clamp system 11 compared to first installation clamping mechanism 12 again, the former improves clamping effect compared to the latter, and first installation card
Tight mechanism 12 assembles clamp system 11 again and needs to adjust clamping effect of the clamping mechanism 12 to guarantee clamping mechanism 12 again, compares
For clamp system 11 be completed after the premise that clamping mechanism 12 can guarantee the clamping effect of clamping mechanism 12 is installed again
Under save process, improve efficiency.
6) detect: by gas-liquid separator adapter tube be stuck in protective case 22, sliding active fastening block 20 make active fastening block 20 with
Fixed 21 clamping gas-liquid separator of fixture block adapter tube, twitches gas-liquid separator adapter tube later, sees whether loosen, need if loosening
Clamping mechanism 12 and protective case 22 are reinstalled to ensure that active fastening block 20 and fixed fixture block 21 being capable of clamping gas-liquids point
Gas-liquid separator can not be taken over simultaneously from device adapter tube and cause to damage.Clamping device is detected, to guarantee clamping device
It can normal use.
D, integral assembling: by coating lubricating oil on the idler wheel 8 of connecting rod 16 and ring-like fixture block 5, later by ring-like fixture block 5 and admittedly
Fixed board 13 is mounted on sliding rail 27, then gag lever post 29 is mounted on sliding rail 27, and limiter 28 is stuck on gag lever post 29 later,
Welded limiting device 28 and ring-like fixture block 5, welded limiting device 28 and connecting rod 16.Last assembly is completed, guarantees the use of tooling.
Welding tooling of the invention when in use, first passes through the end cap of one group of retainer ring, 7 clamping gas-liquid separator, passes through later
Gripping means grips gas-liquid separator adapter tube, slides fixed plate 13, rotates gas-liquid separator end cover, connects it with gas-liquid separator
Pipe is corresponding, and the distance between adjustment adapter tube and end cap are tightened limiter 28, welded to end cap and adapter tube, later to end cap
After adapter tube firm welding, clamping device is unclamped, fixed plate 13 is retreated to the bottom of pedestal, opens other two groups of retainer rings 7, card
Tight gas-liquid separator can body, sliding gas-liquid separator can body make it resist gas-liquid separator end cover, fixed clamping gas-liquid separator
The ring-like fixture block 5 of can body, later welds end cap and can body, later rotary end cover and can body, blind to what is be not welded to
Area is welded, until all welding is completed for entire end cap and can body.The present invention by gas-liquid separator welding tooling and its
Manufacturing process improves, so that gas-liquid separator only needs a welding tooling that the assembling of gas-liquid separator can be completed, saves
Space has been saved, the manufacturing process of gas-liquid separator welding tooling is optimized, so that saving material in the manufacturing process of tooling, has been mentioned
High production efficiency, improves the positioning accuracy of tooling, the welding quality of gas-liquid separator gets a promotion.
The present invention first cuts embryo material, drills on embryo material later, and aperture is consistent with the caliber that gas-liquid separator is taken over, it
Embryo material is cut again afterwards, two active fastening blocks 20 and a fixed fixture block 21 are formed after cutting, later to active fastening block 20
It polishes at fixed 21 bore position of fixture block, protective case 22 is fixed on fixed fixture block 21 and active fastening block 20 later.
First embryo material is drilled, then cuts to obtain two active fastening blocks 20 with the benefit of a fixed fixture block 21 to be to compare first to cut by embryo material
The process for cutting then drilling, improve the drill hole of active fastening block 20 and fixed fixture block 21 agrees with degree, so that fixed fixture block
21 and active fastening block 20 be easier clamping gas-liquid separator adapter tube.The present invention improves workpiece manufacture by the improvement to process
Efficiency, improves production efficiency, reduces the waste of material, while having improved work the time needed for reducing manufacture workpiece
Agree with degree between part and workpiece, improves the manufacturing quality of workpiece.
The above is only specific embodiments of the present invention, but technical characteristic of the invention is not limited thereto.It is any with this hair
Based on bright, to solve essentially identical technical problem, essentially identical technical effect is realized, made simple change, etc.
With replacement or modification etc., all it is covered by among protection scope of the present invention.
Claims (8)
1. gas-liquid separator welding tooling manufacturing process, it is characterised in that include the following steps:
A, pedestal is processed:
1) support frame manufactures: steel are cut, later by the welded steel cut at support frame, when welding by using
The welding of square auxiliary is in and is mutually perpendicular to come the cross bar and vertical bar for ensuring support frame；
2) tube chamber welds with base；
3) sliding rail is processed；
B, supporting element is processed:
1) manufacture and processing of retainer ring: cutting plate according to the size of gas-liquid separator, carries out on the surface to retainer ring
Polishing treatment is welded to connect block in one end of retainer ring later, then two pieces of identical retainer rings is centrosymmetric placements, to retainer ring with
Link block drills；
2) plate, the ring-like fixture block that then will have been cut the manufacture and processing of ring-like fixture block: are cut according to the size of ring-like fixture block
It is processed by shot blasting, the inner surface of ring-like fixture block is cut into ring-like card slot, the width of ring-like card slot and the thickness of retainer ring later
Unanimously, sanding and polishing is carried out to ring-like card slot later, then idler wheel is installed to the both ends of ring-like fixture block；
3) limiting card and installation；
C, clamp system manufacture and processing:
1) manufacture and processing of fixed plate: according to the length and width of fixed plate by plate cutting, later by the fixed plate center after cutting
It cuts away, edging processing then is carried out to fixed plate, later in one directrix of each side marking of fixed plate, two directrixes
It is parallel to each other, the direction vertical with directrix cuts sliding slot in fixed plate, and limited block is mounted in sliding slot later, then exists
Positive stop strip is installed, when installation keeps positive stop strip equal with the bottom edge of fixed plate, installs in two directrixes again later in fixed plate
Connecting rod is respectively welded in the two sides of fixed plate in first guide rail, installs idler wheel in the end of connecting rod later；
2) manufacture and processing of sliding block: cutting plate according to the size of sliding block, cuts later to the bottom surface of sliding block recessed
Slot installs strip in a groove later, the mutually horizontal directrix of marking three on the top surface of sliding block, then at the both ends of directrix
Positive stop strip is installed, keeps positive stop strip equal with the bottom edge of sliding block when installation, the central part of sliding block is cut later, then
Second guide rail is installed in directrix；
3) manufacture and processing of fixture block；
4) whole splicing installation: by the first guide rail of the strip alignment and fixation plate of sliding block, sliding block is slid into the first guide rail, is slided later
Dynamic limited block position limiting slide block leads active fastening block slide-in second later by the second guide rail of the strip alignment sliding block of active fastening block
Then fixed fixture block is placed on sliding block by rail, the front of fixed fixture block is flushed with active fastening block, the rear portion of fixed fixture block and sliding block
It flushes, tightens fixed fixture block with bolt later, be fixed on fixed fixture block on sliding block；
5) assembly of clamping mechanism；
6) it detects；
D, integral assembling.
2. gas-liquid separator welding tooling manufacturing process according to claim 1, it is characterised in that: 2) detailed in step a
Thin step are as follows: upper auxiliary locator is covered on bottom plate, support frame is close to bottom plate and auxiliary positioning later by stationary positioned device
Support frame, is then welded on bottom plate by the locating rod of device, and auxiliary locator is removed, and completes the welding of bottom plate.
3. gas-liquid separator welding tooling manufacturing process according to claim 1, it is characterised in that: 3) detailed in step a
Thin step are as follows: one directrix of each marking on two support frames, two directrixes are parallel to each other, drill in directrix later, then will
Directrix is screwed in directrix by screw, completes the installation of sliding rail on the support frame.
4. gas-liquid separator welding tooling manufacturing process according to claim 1, it is characterised in that: 3) detailed in step b
Thin step are as follows: ring groove will be processed on retainer ring, limiting card is stuck in ring groove later, later by retainer ring and another
Retainer ring is tightened, and two retainer rings are stuck on ring-like fixture block, then limiting card is mounted on ring-like fixture block, complete the limit of retainer ring
Installation.
5. gas-liquid separator welding tooling manufacturing process according to claim 1, it is characterised in that: 3) detailed in step c
Thin step are as follows: first embryo material is cut, is drilled on embryo material later, aperture is consistent with the caliber that gas-liquid separator is taken over, Zhi Houzai
Embryo material is cut, forms two active fastening blocks and a fixed fixture block after cutting, later to active fastening block and fixed fixture block
It polishes at bore position, protective case is fixed on fixed fixture block and active fastening block later.
6. gas-liquid separator welding tooling manufacturing process according to claim 1, it is characterised in that: 5) detailed in step c
Thin step are as follows: spring and movable block are sequentially placed into kelly, later coating lubricating oil on the contact surface of movable block and kelly,
Cover board is covered later, kelly is mounted on active fastening block, then spring is placed in fixed fixture block, then snap-gauge is mounted on admittedly
Determine on fixture block, slides active fastening block, can detection snap-gauge clamping kelly.
7. gas-liquid separator welding tooling manufacturing process according to claim 1, it is characterised in that: 6) detailed in step c
Thin step are as follows: gas-liquid separator adapter tube is stuck in protective case, sliding active fastening block makes active fastening block and fixed fixture block clamping
Gas-liquid separator adapter tube, later twitch gas-liquid separator adapter tube, see whether loosen, if loosen if need to clamping mechanism with
And protective case is reinstalled, to ensure that active fastening block and fixed fixture block being capable of clamping gas-liquid separator adapter tubes while can not be to gas
Liquid/gas separator adapter tube causes to damage.
8. gas-liquid separator welding tooling manufacturing process according to claim 1, it is characterised in that: the detailed step of step d
Suddenly are as follows: by coating lubricating oil on the idler wheel of connecting rod and ring-like fixture block, later on the slide rail by ring-like fixture block and fixed plate installation, then
On the slide rail by gag lever post installation, limiter is stuck on gag lever post later, welded limiting device and ring-like fixture block, welded limiting device
With connecting rod.
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| CN109759797B (en) | 2020-10-16 |
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Effective date of registration: 20230331 Address after: 266300 No. 21 Xiangjiang Road, Jiaozhou Economic and Technological Development Zone, Jiaozhou City, Qingdao City, Shandong Province Patentee after: Qingdao Kaifa Longhai Intelligent Control Co.,Ltd. Address before: No.1, Jinhai Road, Hongdao Economic Zone, Qingdao, Shandong 266113 Patentee before: QINGDAO KAITUO LONGHAI REFRIGERATION FITTINGS CO.,LTD. Patentee before: XINCHANG COUNTY FANGYUAN BEARING TECHNOLOGY INNOVATION SERVICE CENTER |
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