CN109759399B - Pipeline cleaning robot - Google Patents

Pipeline cleaning robot Download PDF

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Publication number
CN109759399B
CN109759399B CN201910178224.4A CN201910178224A CN109759399B CN 109759399 B CN109759399 B CN 109759399B CN 201910178224 A CN201910178224 A CN 201910178224A CN 109759399 B CN109759399 B CN 109759399B
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China
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cleaning
cleaning solution
pipe
solution recovery
crawler
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CN109759399A (en
Inventor
赵东鸣
张振宇
唐巨新
吴爽
杨帆
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Abstract

A pipeline cleaning robot belongs to the field of pipeline cleaning equipment. The cleaning device is provided with spiral cleaning blades, and the running device is provided with a telescopic rod, a running motor, a track, a sucker and a telescopic spring. The invention can clean the pipeline economically, thoroughly and efficiently without injury, the crawler belt with the ferromagnetic sucker, the telescopic rod and the telescopic spring ensures that the robot can walk more stably in a complex pipeline environment, the telescopic rod and the telescopic spring are matched for use, the robot can be suitable for walking of pipelines with different calibers, the spiral cleaning blade made of soft materials can not cause secondary damage to the pipeline when cleaning the pipeline, and part of cleaning liquid can be recycled by the arrangement of the cleaning liquid recycling device, so that the cleaning process is more economical and environment-friendly.

Description

Pipeline cleaning robot
Technical Field
The invention relates to a pipeline cleaning robot, in particular to a cleaning robot adopting a sucker type crawler structure, and belongs to the field of pipeline cleaning equipment.
Background
Because petroleum, natural gas, sewer pipes, air-conditioning pipelines and the like can generate high-temperature coking due to the physical and chemical actions between the medium and the pipelines in the use process due to different temperatures and pressures, oil scale is generated, sediment, corrosives and the like are reserved, the diameter of the pipe is reduced, and the transmission efficiency is reduced. And thus the pipeline is suddenly interrupted or an accident occurs in the working process. Based on the above, people need to wash the pipeline, and pipeline cleaning robots are generated.
However, the cleaning robots currently on the market have various problems: the cleaning machine is used for mechanically hard cleaning, damages the pipeline, has insufficient cleaning force, uses a large amount of cleaning liquid and is not environment-friendly.
Disclosure of Invention
In view of the above-described shortcomings, the present invention provides a pipe cleaning robot.
The invention is realized by the following technical scheme: a pipeline cleaning robot is composed of a cleaning device, a lower box body, an upper box body, a traveling device, a cleaning solution recovery device and an electric control module, wherein the cleaning device is provided with spiral cleaning blades, a cleaning spray head, a rotary hose, a rotary hard tube bearing, a rotary hard tube gear, a rotary hard tube, a conveying water tube fixing seat, a cleaning solution injection pump, a cleaning solution conveying towing tube, a motor gear, a motor and a water tube sealing bearing, the cleaning spray head is arranged at the front end part of the rotary hose, the spiral cleaning blades are arranged at the front part of the rotary hose and close to the cleaning spray head, the rotary hard tube is connected with the lower box body through the rotary hard tube bearing, the rotary hose is nested and fixedly connected with the rotary hard tube through the water tube sealing bearing, the rotary hard tube is connected with the periphery of the water tube sealing bearing, the conveying water tube is connected with the inner periphery of the water tube sealing bearing, the conveying water tube is connected with the conveying fixing seat, the conveying water tube is connected with an output port of the cleaning solution injection pump, an input port of the cleaning solution injection pump is connected with the cleaning solution conveying tube, the motor is connected with the cleaning solution towing motor, the motor is fixedly connected with the lower box body through the rotary hard tube bearing, the rotary hard tube is fixedly connected with the rotary hard tube is arranged at the outer side of the rotary hard tube bearing, the rotary hard tube is fixedly connected with the rotary hard tube is connected with the rotary hard tube bearing through the rotary hard tube bearing, the rotary hard tube is fixedly connected with the rotary hard tube bearing is arranged at the rotary hard tube bearing and the rotary hard tube fixing seat and fixed on the rotary hard tube is connected with the rotary hard box bearing and fixed on the rotary hard box body side cover, the outer surfaces of the lower box body and the upper box body are uniformly distributed, each group of the travelling device is provided with a telescopic rod, a travelling motor, a track transmission shaft, track wheels, tracks, sucking discs, telescopic springs and track wheel fixing frames, each group of the travelling device is provided with an even number of telescopic rods, the telescopic rods are matched in pairs for use, the track wheels are divided into track driving wheels and track supporting wheels, one end of each telescopic rod is fixedly connected to the outer surfaces of the lower box body and the upper box body, the other end of one of the paired telescopic rods close to the cleaning device is provided with the travelling motor, the travelling motor is connected with the track transmission shaft through a coupler, the track transmission shaft is connected with the track driving wheels through keys, the other ends of the other telescopic rods are provided with the track wheel fixing frames, the track wheel fixing frames are connected with the track transmission shaft through bearings, the track transmission shaft is connected with the track supporting wheels through keys, the track driving wheel is meshed with the track, the track supporting wheel farthest from the track driving wheel is meshed with the track, other track supporting wheels are meshed with the track near one side of the pipeline, the suckers are uniformly arranged on the outer surface of the track, the cleaning solution recycling device is provided with a cleaning solution recycling pipe and a cleaning solution recycling pump, the cleaning solution recycling pipe is fixedly connected with the side wall of the lower box body, the cleaning solution recovery pump is fixedly connected to the lower box body, the cleaning solution recovery device is fixedly connected with the lower box body through the cleaning solution recovery pipe and the cleaning solution recovery pump, the lower box body is connected with the upper box body through a threaded bolt, the electric power control module is provided with a battery and a control module, the electric power control module is connected with the lower box body, and the battery is connected with the control module, the cleaning solution injection pump, the motor, the cleaning solution recovery pump and the walking motor are electrically connected.
The cleaning solution recycling device is provided with a cleaning solution recycling plate, a cleaning solution recycling pipe, a cleaning solution recycling pump and a recycling cleaning solution conveying pipe, one end of the cleaning solution recycling pipe is connected with the cleaning solution recycling plate, the other end of the cleaning solution recycling pipe is connected with an input port of the cleaning solution recycling pump, an output port of the cleaning solution recycling pump is connected with one end of the recycling cleaning solution conveying pipe, and the other end of the recycling cleaning solution conveying pipe is connected and communicated with the cleaning solution conveying dragging pipe.
The control module of the power control module is integrated with a wireless remote control module.
The two ends of the recovered cleaning liquid conveying pipe are thinner, and the middle is thicker.
The effective cleaning part of the spiral cleaning blade is made of soft wool or soft cloth.
The end part of the sucker is provided with a threaded rod, the sucker is connected with the crawler belt through the threaded rod at the end part of the sucker and the threaded holes on the crawler belt, the threaded rod at the end part of the sucker is made of a strong magnetic material, and the threaded holes on the crawler belt are in a row of three; the track plate of the track is made of a non-magnetic material; the sucking discs can be arranged on the outer surface of the crawler belt in single row or multiple rows or in staggered and uniformly distributed mode.
The conveying water pipe is connected with the conveying water pipe fixing seat through the silica gel ring.
The invention has the advantages that the pipeline can be cleaned economically, thoroughly and efficiently without injury; the spiral cleaning blade made of soft materials can not cause secondary damage to the pipeline when cleaning the pipeline; the crawler-type travelling device is arranged, so that the robot can walk in the pipeline more stably; the crawler belt with the ferromagnetic sucker, the telescopic rod and the telescopic spring ensures that the robot can walk more stably in a complex pipeline environment; the track shoe of the track made of non-magnetic materials can prevent the pipeline garbage adsorbed by the ferromagnetic sucker from blocking the walking of the robot; the cleaning solution recovery device is arranged, so that part of cleaning solution can be recovered and utilized, and the cleaning process is more economic and environment-friendly; the spiral cleaning blades made of soft wool or soft cloth and the rotary hose are arranged, so that the cleaning device can be used for bending cleaning; the telescopic rod and the telescopic spring are matched for use, so that the robot is suitable for walking of pipelines with different calibers.
Drawings
FIG. 1 is a top view of the present invention;
FIG. 2 is a schematic diagram of the structure of the present invention;
FIG. 3 is a schematic view of the structure of the cleaning solution recycling device in the lower case of the present invention;
FIG. 4 is a schematic view of the structure of the invention with the upper housing removed and the extension spring;
FIG. 5 is a side plan view of the present invention;
FIG. 6 is a side view of the present invention;
FIG. 7 is a side bottom view of the present invention;
FIG. 8 is a rear view of the present invention;
FIG. 9 is an enlarged view of FIG. 1 at A;
fig. 10 is an enlarged view at B in fig. 2;
FIG. 11 is an enlarged view at C in FIG. 3;
Fig. 12 is a schematic view of the structure of the lower case, the cleaning liquid recovery device and the spiral cleaning blade.
In the figure, 1, a cleaning device, 101, a spiral cleaning blade, 102, a cleaning nozzle, 103, a rotary hose, 104, a rotary hard tube bearing, 105, a rotary hard tube gear, 106, a rotary hard tube, 107, a conveying water tube, 108, a conveying water tube fixing seat, 10801, a silica gel ring, 109, a cleaning liquid injection pump, 110, a cleaning liquid conveying towing tube, 111, a motor gear, 112, a motor, 113, a water tube sealing bearing, 2, a lower box, 3, an upper box, 4, a walking device, 401, a telescopic rod, 402, a walking motor, 403, a track transmission shaft, 404, a track wheel, 40401, a track driving wheel, 40402, a track supporting wheel, 405, a track, 40501, a track outer surface, 406, a sucker, 407, a telescopic spring, 408, a track wheel fixing frame, 5, a cleaning liquid recovery device, 501, a cleaning liquid recovery plate, 502, a cleaning liquid recovery pipe, 503, a cleaning liquid recovery pump, 504, a recovered cleaning liquid conveying tube, 6 and an electric power control module.
Detailed Description
The cleaning device comprises a spiral cleaning blade 101, a cleaning nozzle 102, a rotary hose 103, a rotary hard tube bearing 104, a rotary hard tube gear 105, a rotary hard tube 106, a conveying water tube 107, a conveying water tube fixing seat 108, a cleaning liquid injection pump 109, a cleaning liquid conveying towing tube 110, a motor gear 111, a motor 112 and a water tube sealing bearing 113, wherein the cleaning nozzle 102 is arranged at the front end part of the rotary hose 103, the spiral cleaning blade 101 is arranged at the front part of the rotary hose 103 and is close to the cleaning nozzle 102, the rotary hard tube 106 is connected with the lower box 2 through the rotary hard tube bearing 104, the rotary hose 103 is fixedly connected with the rotary hard tube 106 in a nested manner, the rotary hard tube 106 is connected with the conveying water tube 107 through the water tube sealing bearing 113, the rotary hard tube 106 is connected with the outer periphery of the water tube sealing bearing 113, the conveying water tube 107 is connected with the inner periphery of the water tube sealing bearing 113, the conveying water tube 107 is connected with the conveying water tube fixing seat 108, the conveying water tube 107 is connected with the output port of the cleaning liquid injection pump 109, the input port of the cleaning liquid injection pump 109 is connected with the cleaning liquid conveying towing tube 110, the cleaning liquid injection pump 109 and the conveying water tube fixing seat 108 are fixedly connected on the lower box body 2, the rotary hard tube gear 105 is fixedly connected with the rotary hard tube 106, the rotary hard tube gear 105 is arranged between the rotary hard tube bearing 104 and the water tube sealing bearing 113, the motor 112 is fixedly arranged on the lower box body 2 through the motor fixing frame, the motor gear 111 is arranged on the output shaft of the motor 112, the motor gear 111 is matched with the rotary hard tube gear 105, the connection position of the rotary hose 103 and the rotary hard tube 106 is arranged at the outer side of the side wall of the lower box body 2 provided with the rotary hard tube bearing 104, a plurality of groups of traveling devices 4 are uniformly and uniformly arranged on the outer surfaces of the lower box body 2 and the upper box body 3, each group of traveling devices 4 is provided with a telescopic rod 401, a traveling motor 402, a track transmission shaft 403, a track wheel 404, a track 405, a sucker 406, a telescopic spring 407 and a track wheel fixing frame 408, each group of traveling devices 4 is provided with an even number of telescopic rods 401, the telescopic rods 401 are matched in pairs for use, the track wheel 404 is divided into a track driving wheel 40401 and a track supporting wheel 40402, one end of each telescopic rod 401 is fixedly connected on the outer surfaces of the lower box body 2 and the upper box body 3, the other end of one telescopic rod 401 close to the cleaning device 1 is provided with the traveling motor 402, the walking motor 402 is connected with the crawler transmission shaft 403 through a coupler, the crawler transmission shaft 403 is connected with the crawler transmission shaft 40401 through keys, the other ends of other telescopic rods 401 are provided with the crawler wheel fixing frame 408, the crawler wheel fixing frame 408 is connected with the crawler transmission shaft 403 through bearings, the crawler transmission shaft 403 is connected with the crawler supporting wheel 40402 through keys, the crawler transmission shaft 40401 is connected with the crawler 405 in a meshed manner, the crawler supporting wheel 40402 farthest from the crawler transmission shaft 40401 is connected with the crawler 405 in a meshed manner, the other crawler supporting wheels 40402 are meshed with the crawler 405 close to one side of a pipeline, the suckers 406 are uniformly arranged on the outer surface 40501 of the crawler, the cleaning liquid recovery device 5 is provided with a cleaning liquid recovery pipe 502 and a cleaning liquid recovery pump 503, the cleaning liquid recovery pipe 502 is fixedly connected with the side wall of the lower box 2, the cleaning liquid recovery pump 503 is fixedly connected with the lower box 2, the cleaning solution recovery device 5 is fixedly connected with the lower box body through a cleaning solution recovery pipe 502 and a cleaning solution recovery pump 503, the lower box body 2 is connected with the upper box body 3 through a threaded bolt, the power control module 6 is provided with a battery and a control module, the power control module 6 is connected with the lower box body 2, and the battery is electrically connected with the control module, the cleaning solution injection pump 109, the motor 112, the cleaning solution recovery pump 503 and the walking motor 402.
The cleaning solution recovery device 5 is provided with a cleaning solution recovery plate 501, a cleaning solution recovery pipe 502, a cleaning solution recovery pump 503 and a recovered cleaning solution conveying pipe 504, one end of the cleaning solution recovery pipe 502 is connected with the cleaning solution recovery plate 501, the other end of the cleaning solution recovery pipe 502 is connected with an input port of the cleaning solution recovery pump 503, an output port of the cleaning solution recovery pump 503 is connected with one end of the recovered cleaning solution conveying pipe 504, and the other end of the recovered cleaning solution conveying pipe 504 is connected and communicated with the cleaning solution conveying dragging pipe 110.
The control module of the power control module 6 is integrated with a wireless remote control module.
The recovered cleaning fluid delivery pipe 504 is thinner at both ends and thicker in the middle.
The effective cleaning part of the spiral cleaning blade 101 is made of soft wool or soft cloth.
The end part of the sucker 406 is provided with a threaded rod, the sucker 406 is connected with the crawler 405 through the threaded rod at the end part of the sucker 406 and the threaded holes on the crawler 405, the threaded rod at the end part of the sucker 406 is made of a strong magnetic material, and the threaded holes on the crawler 405 are in a row of three on each crawler plate; the track plate of the track 405 is made of a non-magnetic material; the sucking discs 406 can be arranged on the outer surface 40501 of the crawler in single row or multiple rows or staggered and uniformly distributed.
The conveying water pipe 107 is connected with the conveying water pipe fixing seat 108 through a silica gel ring 10801.
When the invention is used for cleaning a short straight pipeline, a pre-written program can run automatically, the motor 112 drives the spiral cleaning blade 101 to rotate, and meanwhile, the cleaning liquid is pumped out by the cleaning liquid injection pump 109 and is injected out through the cleaning nozzle 102, so that the cleaning action is completed; the walking motor of the walking device provides power to drive the crawler driving wheel 40401 to rotate, then the crawler driving wheel 40401 drives the crawler 405 through engagement connection, and then drives the crawler thrust wheel 40402, and meanwhile the sucking disc 406 realizes the walking of the robot through sucking the cleaned pipeline.
When the cleaning machine is used for cleaning complex pipeline environments such as vertical, inclined, multi-tee, four-way and the like, the operation of a robot can be controlled through the wireless remote control module and the remote controller or the APP, the control motor 112 drives the spiral cleaning blade 101 to rotate, and meanwhile, the cleaning liquid is pumped out by the cleaning liquid injection pump 109 and is sprayed out through the cleaning spray head 102, so that the cleaning action is completed; the walking motor of the walking device is controlled to provide power to drive the crawler driving wheel 40401 to rotate, then the crawler driving wheel 40401 drives the crawler 405 through engagement connection, and further drives the crawler thrust wheel 40402, and meanwhile the sucking disc 406 realizes the walking of the robot through sucking the cleaned pipeline.
The spiral cleaning blade 101 can be replaced according to different pore diameters of pipelines to be cleaned; the cooperation of the telescopic rod 401 and the telescopic spring 407 can enable the running gear 4 to be suitable for pipelines with different calibers.
The present invention can coil the electric wire around the cleaning liquid transporting and dragging pipe 110 to supply power when continuous long-time operation is performed.
Alterations, modifications, substitutions and variations of the embodiments herein will be apparent to those of ordinary skill in the art in light of the teachings of the present invention without departing from the spirit and principles of the invention.

Claims (5)

1. The utility model provides a pipeline cleaning robot, is by belt cleaning device, lower box, go up box, running gear, cleaning solution recovery unit and power control module group become, its characterized in that: the cleaning device is provided with spiral cleaning blades, a cleaning spray head, a rotary hose, a rotary hard pipe bearing, a rotary hard pipe gear, a rotary hard pipe, a conveying water pipe fixing seat, a cleaning liquid injection pump, a cleaning liquid conveying dragging pipe, a motor gear, a motor and a water pipe sealing bearing, wherein the cleaning spray head is arranged at the front end part of the rotary hose, the spiral cleaning blades are arranged at the front part of the rotary hose and close to the cleaning spray head, the rotary hard pipe is connected with a lower box body through the rotary hard pipe bearing, the rotary hose is nested and fixedly connected with the rotary hard pipe, the rotary hard pipe is connected with the conveying water pipe through the water pipe sealing bearing, the periphery of the rotary hard pipe is connected with the periphery of the water pipe sealing bearing, the conveying water pipe is connected with the inner periphery of the water pipe sealing bearing, the conveying water pipe is connected with the conveying water pipe fixing seat, the conveying water pipe is connected with the output port of the cleaning liquid injection pump, the input port of the cleaning liquid injection pump is connected with the cleaning liquid conveying dragging pipe, the cleaning liquid injection pump and the conveying water pipe fixing seat are fixedly connected on the lower box body, the rotary hard pipe gear is fixedly connected with the rotary hard pipe, the rotary hard pipe gear is arranged between the rotary hard pipe bearing and the water pipe sealing bearing, the motor is fixedly arranged on the lower box body through the motor fixing frame, the motor gear is arranged on the output shaft of the motor, the motor gear is matched with the rotary hard tube gear, the connection position of the rotary hose and the rotary hard tube is arranged on the outer side of the side wall of the lower box body provided with the rotary hard tube bearing, the walking device is provided with a plurality of groups, which are uniformly arranged on the outer surfaces of the lower box body and the upper box body, each group of the walking device is provided with a telescopic rod, a walking motor, a crawler transmission shaft, crawler wheels, a crawler belt, a plurality of groups of the telescopic rods, a plurality of groups of the crawler belt transmission shafts, a plurality of groups of the crawler belt, a plurality of groups of the crawler belt transmission shafts, the cleaning solution recovery device comprises a cleaning solution recovery pipe and a cleaning solution recovery pump, the cleaning solution recovery pipe is fixedly connected with the side wall of the lower box body through a coupling, the cleaning solution recovery pump is fixedly connected with the lower box body through a coupling, the crawler wheel fixing frame is connected with the crawler drive shaft through a bearing, the crawler drive shaft is connected with the crawler support wheel through a key, the crawler drive wheel is meshed with the crawler, the crawler support wheel furthest from the crawler drive wheel is meshed with the crawler, the other crawler support wheels are meshed with the crawler close to one side of the pipeline, the sucker is uniformly arranged on the outer surface of the crawler, the cleaning solution recovery device is provided with the cleaning solution recovery pipe and the cleaning solution recovery pump, the cleaning solution recovery pipe is fixedly connected with the side wall of the lower box body through a battery, the cleaning solution recovery pump is fixedly connected with the lower box body through a control module, the cleaning solution recovery pump is connected with the lower box body through a power recovery module, the cleaning solution recovery module is connected with the cleaning solution recovery pump, the cleaning solution recovery module is connected with the cleaning solution recovery module, and the cleaning solution recovery module is connected with the cleaning solution recovery module, one end of the cleaning solution recovery pipe is connected with the cleaning solution recovery plate, the other end of the cleaning solution recovery pipe is connected with the input port of the cleaning solution recovery pump, the output port of the cleaning solution recovery pump is connected with one end of the cleaning solution recovery conveying pipe, the other end of the cleaning solution recovery conveying pipe is connected and communicated with the cleaning solution conveying dragging pipe, and the effective cleaning part of the spiral cleaning blade is made of soft hair or soft cloth.
2. The robot of claim 1, wherein the control module of the power control module is integrated with a wireless remote control module.
3. A pipeline cleaning robot as claimed in claim 2, wherein the recovered cleaning fluid delivery pipe is thinner at both ends and thicker in the middle.
4. The pipeline cleaning robot as claimed in claim 1, wherein the end of the suction cup is provided with a threaded rod, the suction cup is connected with the crawler belt through the threaded rod at the end of the suction cup and threaded holes on the crawler belt, the threaded rod at the end of the suction cup is made of a strong magnetic material, and the threaded holes on the crawler belt are in a row of three; the track plate of the track is made of a non-magnetic material; the sucking discs are arranged on the outer surface of the crawler in single row or multiple rows or in staggered and uniformly distributed mode.
5. The robot of claim 1, wherein the water pipe is connected to the water pipe holder by a silicone ring.
CN201910178224.4A 2019-03-09 2019-03-09 Pipeline cleaning robot Active CN109759399B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201910178224.4A CN109759399B (en) 2019-03-09 2019-03-09 Pipeline cleaning robot

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Application Number Priority Date Filing Date Title
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CN109759399A CN109759399A (en) 2019-05-17
CN109759399B true CN109759399B (en) 2024-04-23

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CN110773522B (en) * 2019-07-16 2022-05-17 中国石油大学(华东) Paraffin cleaning operation pipeline robot
CN110293099B (en) * 2019-07-28 2020-07-31 南京驭逡通信科技有限公司 Robot for cleaning inner wall of pipeline
CN110303011B (en) * 2019-08-16 2021-04-02 徐州华显凯星信息科技有限公司 Pipe inner wall cleaner
CN110485543B (en) * 2019-09-02 2020-12-29 华育昌(肇庆)智能科技研究有限公司 Underground drainage pipeline decontamination vehicle
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CN111121294B (en) * 2019-12-26 2021-12-10 北京拓首能源科技股份有限公司 Oiling sleeve of coking heating furnace
CN112044888B (en) * 2020-08-25 2022-02-01 湖南申龙电力勘测设计有限公司 Power cable pipeline cleaning device and using method thereof
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