CN109753038A - A kind of industrial flow-line control method - Google Patents
A kind of industrial flow-line control method Download PDFInfo
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- CN109753038A CN109753038A CN201811636226.5A CN201811636226A CN109753038A CN 109753038 A CN109753038 A CN 109753038A CN 201811636226 A CN201811636226 A CN 201811636226A CN 109753038 A CN109753038 A CN 109753038A
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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Abstract
The present invention relates to automatic assembly line fields, disclose a kind of industrial flow-line control method.The industrial flow-line control method is applied to industrial flow-line, and the industrial flow-line includes controlled device and control equipment, several serial ports is provided in the control equipment, the control equipment is communicated by each serial ports with the corresponding controlled device；The described method includes: configuring the controlled device；Obtain the step parameter of the controlled device of user's input；According to the step parameter, the operation of the controlled device is simulated, and generates dry run result；Judge whether the dry run result meets expection；If not meeting, the step parameter for obtaining the controlled device of user's input is returned；If meeting, the step parameter is sent to the controlled device by the serial ports.The present invention realizes the control of the industrial flow-line of no cabling, and the pre-debug to control logic, to improve accuracy.
Description
Technical field
The present invention relates to automatic assembly line fields, more particularly to a kind of industrial flow-line control method.
Background technique
Industrial flow-line is that pipelining equipment to be used is needed in industrial production, since production feeding to processing,
Packaging, last blanking, the production equipment used in this series engineering can be known as industrial flow-line, and production equipment is
Controlled device, the control equipment by having processing function carry out being uniformly controlled coordination.
In the implementation of the present invention, discovery the relevant technologies have the following problems inventor: currently, industrial flow-line is adopted
With controlled devices such as traditional PLC programming Control machinery arm, fixture, vision, guide rail, conveyer belts, each controlled device passes through I O
Communication is established in wiring between mouthful, to reach the co-ordination between multiple controlled devices.But the mode based on PLC programming
Cause live cabling excessive, mistakes and omissions easily occur for connection relationship, so that not can guarantee operation result meets expection；Complicated cabling
Also it is unfavorable for later maintenance, and fixed hardware annexation can not adapt to the later period modification demand of assembly line.
Summary of the invention
The embodiment of the invention provides a kind of industrial flow-line control methods, can overcome scene caused by wiring connection
Cabling is excessive, and mistakes and omissions easily occur for connection relationship, so that not can guarantee operation result meets expection, complicated cabling is also unfavorable for
Later maintenance, and fixed hardware annexation can not adapt to a series of problems such as the later period modification demand of assembly line.
In order to solve the above technical problems, the technical solution that embodiment of the present invention uses is: providing a kind of industry stream
Waterline control method is applied to industrial flow-line, and the industrial flow-line includes controlled device and control equipment, and the control is set
Standby to be above provided with several serial ports, the control equipment is communicated by each serial ports with the corresponding controlled device；
The described method includes:
Configure the controlled device；
Obtain the step parameter of the controlled device of user's input；
According to the step parameter, the operation of the controlled device is simulated, and generates dry run result；
Judge whether the dry run result meets expection；
If not meeting, the step parameter for obtaining the controlled device of user's input is returned；
If meeting, the step parameter is sent to the controlled device by the serial ports.
Optionally, the configuration controlled device, comprising:
Serial ports selection instruction is received, it is that each is described controlled that the serial ports selection instruction, which is used to indicate the control equipment,
Equipment selects corresponding serial ports, and the serial ports supports TCP/I P agreement；
Receive serial ports link order, the serial ports link order be used to indicate the control equipment with it is corresponding it is described be controlled
Equipment establishes communication；
Clear command is sent, the clear command is for initializing the corresponding controlled device.
Optionally, the step parameter of the controlled device for obtaining user's input, comprising:
Receive setting instruction；
It is instructed according to the setting, confirms controlled device to be placed；
Obtain the node coordinate and control numerical value of controlled device to be set.
Optionally, when the controlled device is used for loading and unloading, the step parameter includes the node coordinate of each step
With idle coordinate；
When the controlled device is for when carrying, the step parameter includes the node coordinate, described controlled of each step
The quantity equipment offset on respective coordinates axis and transported goods.
Optionally, when the controlled device is used for laser engraving, the controlled device for obtaining user's input
Step parameter, comprising:
Obtain the idle coordinate and laser engraving configuration file of the controlled device of user setting；
After the controlled device is controlled according to the laser engraving configuration file, the idle coordinate is run to.
Optionally, when the controlled device is used for visual identity, the step parameter includes that the node of each step is sat
The angle coordinate of mark, idle coordinate and controlled device rotation.
Optionally, the node coordinate for obtaining controlled device to be set and control numerical value, comprising:
Receive the step quantity of user setting；
It jumps to and includes the steps that respective numbers parameter setting interface；
Obtain the node coordinate being arranged under corresponding step and control numerical value.
Optionally, the node coordinate for obtaining controlled device to be set and control numerical value, comprising:
According to control equipment to be set, into the step parameter setting interface of the control equipment；
In step parameter set interface, increases or delete step newly, obtain the node coordinate being arranged under corresponding step and control
Numerical value processed.
Optionally, described according to the step parameter, simulate the operation of the controlled device, comprising:
Receive operating instruction；
According to the operating instruction and the step parameter, virtual device models corresponding with the controlled device are run.
Optionally, the method also includes the operations of controlled device described in real time inspection.
The beneficial effect of embodiment of the present invention is: being in contrast to the prior art, the embodiment of the present invention provides one kind
Industrial flow-line control method.By being provided with several serial ports in the control equipment, the control equipment passes through each institute
Serial ports is stated to communicate with the corresponding controlled device；Configure the controlled device；Obtain the controlled device of user's input
Step parameter；According to the step parameter, the operation of the controlled device is simulated, and generates dry run result；Described in judgement
Whether dry run result meets expection；If not meeting, the step parameter for obtaining the controlled device of user's input is returned；If
Meet, the step parameter is sent to the controlled device by the serial ports.The present invention realizes the industry stream of no cabling
The control of waterline, and the pre-debug to control logic, to improve accuracy.
Detailed description of the invention
One or more embodiments are illustrated by the picture in corresponding attached drawing, these exemplary theorys
The bright restriction not constituted to embodiment, the element in attached drawing with same reference numbers label are expressed as similar element, remove
Non- to have special statement, composition does not limit the figure in attached drawing.
Fig. 1 is a kind of connection schematic diagram of industrial flow-line provided in an embodiment of the present invention；
Fig. 2 is a kind of step parameter set interface provided in an embodiment of the present invention；
Fig. 3 is a kind of method flow diagram of industrial flow-line control method provided in an embodiment of the present invention；
Fig. 4 is the method flow diagram of step S10 provided in an embodiment of the present invention；
Fig. 5 is the method flow diagram of step S20 provided in an embodiment of the present invention；
Fig. 6 is the method flow diagram of step S30 provided in an embodiment of the present invention；
Fig. 7 be another embodiment of the present invention provides a kind of industrial flow-line control method method flow diagram.
Specific embodiment
In order to make the object, technical scheme and advantages of the embodiment of the invention clearer, below in conjunction with the embodiment of the present invention
In attached drawing, technical scheme in the embodiment of the invention is clearly and completely described, it is clear that described embodiment is
A part of the embodiment of the present invention, instead of all the embodiments.Based on the embodiments of the present invention, those of ordinary skill in the art
Every other embodiment obtained without making creative work, shall fall within the protection scope of the present invention.
In addition, as long as technical characteristic involved in the various embodiments of the present invention described below is each other not
Constituting conflict can be combined with each other.
Referring to Fig. 1, being a kind of connection schematic diagram of industrial flow-line provided in an embodiment of the present invention.As shown in Figure 1, institute
Stating industrial flow-line 300 includes controlling equipment 100 and controlled device 200, the control equipment 100 and the controlled device 200
Connection, the control equipment 100 coordinate multiple controlled devices 200 for controlling, and complete the mistake of automated production and packaging
Journey.
In the present embodiment, the control equipment 100 is the calculating equipment of human-computer interaction, has data processing function, example
Such as desktop computer, tablet computer, server.The control equipment 100 includes several serial ports 11 and display 12.It is described
Several serial ports 11 are provided in control equipment 100, the control equipment 100 passes through each serial ports 11 and the corresponding quilt
Equipment 200 is controlled to communicate.
The serial ports 11 is opened in 100 outer surface of control equipment, the serial ports 11 similar to existing connectivity port
The mode of linear queue is arranged, and when the quantity of the serial ports 11 is more, the serial ports 11 can be carried out with preset rule
Arrangement.The serial ports 11 is also referred to as serial communication interface or serial communication interface, is the expansion interface using serial communication mode, string
Line interface refers to that one ground sequence of data transmits, and communication line is simple.
The control equipment 100 is connect with the controlled device 200 by the serial ports 11, and the serial ports 11 supports TCP/
I P agreement, the control equipment 100 can send various control instructions by the serial ports 11, to realize to described controlled
The control of equipment 200, the cabling interconnected between the I/O mouth so as to reduce the controlled device 200 and I/O mouthfuls with
The cabling that PLC controller interconnects finally simplifies the wiring pattern at 300 scene of industrial flow-line.
The display 12 is also referred to as monitor, belongs to the I/O equipment of the control equipment 100, not according to material
Together, the display 12 can be divided into cathode-ray tube display (CRT), plasma display PDP, liquid crystal display LCD etc..Such as
Shown in Fig. 2, in the present embodiment, the control equipment 100 is equipped with application program, and the application program is defeated for obtaining user
The step parameter entered is shown in the display 12 after the application program launching, and the display 12 includes step parameter
Set interface, after the step parameter set interface maximizes, interface size and the interface of the display 12 are in the same size.
The control equipment 100 is by obtaining the step parameter that user inputs in the step parameter set interface, by institute
It states the corresponding program instruction of step parameter to be transmitted by the serial ports 11, to realize that control equipment 100 sets described be controlled
Standby 200 control.By modifying the step parameter, the control effect different to the controlled device 200, example can achieve
Such as, the step parameter before is to grab object from location A for controlling controlled device 21, is placed into B location, can pass through
Amendment step parameter, control controlled device 21 grab object from location A, are placed into location of C.
The industrial flow-line 300 includes several described controlled devices 200, and the controlled device 200 can be machinery
Arm, fixture, visual monitoring device, guide rail, conveyer belt etc..As shown in Figure 1, the controlled device 200 includes controlled device 21, quilt
Control equipment 22, controlled device 23, controlled device 24 etc., wherein the controlled device 21 is used for loading and unloading, the controlled device 22
For carrying, the controlled device 23 be used for laser engraving, the controlled device 24 be used for vision monitoring.The controlled device
21, controlled device 22, controlled device 23 and controlled device 24 are connected with the corresponding serial ports 11 respectively, it will be understood that institute
It states on controlled device 200 to have and connects corresponding interface, the corresponding serial ports of a controlled device 200 with the serial ports 11
11, two-way communication can be realized by a pair of of transmission line.
Referring to Fig. 3, being a kind of method flow diagram of industrial flow-line control method provided in an embodiment of the present invention.It is described
Industrial flow-line control method is applied to industrial flow-line 300, and the industrial flow-line 300 includes controlled device 200 and control
Equipment 100, is provided with several serial ports 11 in the control equipment 100, the control equipment 100 by each serial ports 11 with
The corresponding controlled device 200 communicates.As shown in figure 3, the method includes the steps S10- step S60, it is specific as follows:
Step S10: the controlled device is configured.
Referring to Figure 2 together and Fig. 4, step S10 include step S101- step S103, specific as follows:
Step S101: serial ports selection instruction is received, it is each that the serial ports selection instruction, which is used to indicate the control equipment,
A controlled device selects corresponding serial ports, and the serial ports supports TCP/I P agreement.
Serial ports selection instruction is inputted in serial ports choice box 121, the serial ports selection instruction includes the end of the serial ports 11
Slogan establishes the control equipment for example, selecting COM7 in the corresponding serial ports choice box 121 of the control equipment 21
The interface channel of 21 and serial ports COM7, which is used for transmission between the control equipment 21 and the control equipment 100 and interacts
Data.
Step S102: receive serial ports link order, the serial ports link order be used to indicate the control equipment with it is corresponding
The controlled device establish communication.
Connection frame 122 in input serial ports link order, the serial ports link order be used to indicate the control equipment and
The corresponding controlled device establishes communication, i.e., aforementioned has been after the controlled device 200 selects the corresponding serial ports, certainly
It is fixed whether to open the connection that the controlled device 200 selects the corresponding serial ports.For example, corresponding in the control equipment 21
COM7 is selected in serial ports choice box 121, that is, the interface channel of the control equipment 21 and serial ports COM7 is established, in corresponding institute
It states in connection frame 122 and selects CONNECT (connection), the interface channel of the control equipment 21 and serial ports COM7 can be used for transmitting number
According to.
Step S103: clear command is sent, the clear command is for initializing the corresponding controlled device.
Clear command is inputted in resetting frame 123, the clear command is for initializing the corresponding controlled device
200, for example, the control is set when inputting HOME (clear command) in the corresponding clearing frame 123 of the control equipment 21
Standby 21 previously stored data all empty, alternatively, the control equipment 21 is returned to original state.
Step S20: the step parameter of the controlled device of user's input is obtained.
Wherein, when the controlled device 200 is used for loading and unloading, the step parameter includes the node coordinate of each step
With idle coordinate.
When the controlled device 200 is for when carrying, the step parameter to include the node coordinate of each step, the quilt
The quantity controlling offset of the equipment 200 on respective coordinates axis and transporting goods.The quantity transported goods is as shown in the figure
" X number of squares " and " Y number of squares ", wherein " X number of squares " refers to the controlled device 200 transporting goods in X-axis
Quantity represents the controlled device 200 in X-axis for example, inserting numerical value 4 in " the X number of squares " corresponding input frame
Carry the cargo of 4 units.In some embodiments, can control the controlled device 200 is that will transport goods simultaneously simultaneously
It is placed on corresponding node coordinate, is sequentially placed on corresponding node coordinate, judges previous alternatively, can will transport goods
It is a transport goods complete corresponding operation after, sequentially execute next corresponding operation of transporting goods.
When the controlled device 200 is used for laser engraving, the step of the controlled device 200 for obtaining user's input
Rapid parameter, comprising: obtain the idle coordinate and laser engraving configuration file of the controlled device 200 of user setting, control
Described be controlled sets, and after 200 according to the laser engraving configuration file, runs to the idle coordinate.
Please refer to fig. 5, step S10 includes step S201- step S203, it is specific as follows:
Step S201: setting instruction is received.
Step S202: it is instructed according to the setting, confirms controlled device to be placed.
As shown in Fig. 2, in the step parameter set interface, each controlled device, such as the controlled device 21,
It is optional that controlled device to be placed is confirmed by triggering setting instruction, the control equipment 21 is selected for example, clicking by mouse
The color of front choice box, selected choice box occurs, and represents the controlled device 21 and is selected, and triggering enters described controlled
The submenu of the step parameter setting of equipment 21.It is appreciated that step parameter set interface shown in Fig. 2 is one kind of this implementation
Simple signal is placed in specific interface setting, as long as the control equipment 100 obtains the step parameter of user's input in this reality
It applies in the protection scope of example.
Step S203: the node coordinate and control numerical value of controlled device to be set are obtained.
As shown in Fig. 2, the step parameter 124 include node coordinate and control numerical value, specifically, described in the acquisition to
The node coordinate and control numerical value of the controlled device of setting, comprising: the step quantity for receiving user setting is jumped to including corresponding
The step parameter setting interface of quantity obtains the node coordinate being arranged under corresponding step and control numerical value.
For example, the node coordinate and control numerical value of the controlled device 21 are obtained, it is corresponding in the step number first
Numerical value 3 is inputted in input frame, the controlled device 21 receives the step quantity of user setting, jumps to the step including respective numbers
Rapid parameter setting interface, it includes 3 steps, the input node coordinate under corresponding step that the step parameter set interface, which has altogether,
With control numerical value.In some embodiments, the category of each corresponding step parameter of step (such as Step1, Step2 etc.)
Property can be set, such as the attribute of Step1 is node coordinate, and the attribute of Step3 is idle coordinate.
Alternatively, into the step parameter setting interface of the control equipment, being joined in step according to control equipment to be set
Number set interface increases or deletes step newly, obtains the node coordinate being arranged under corresponding step and control numerical value.
For example, the node coordinate and control numerical value of the controlled device 22 are obtained, it is corresponding most in the controlled device 22
In first step parameter setting interface, one and only one step Step1, by triggering the subsequent increase symbol "+" of Step1,
Can continue more step, be associated with behind each newly-increased step and deletes symbol "-", can to the step increased newly into
Row removes.
Step S30: according to the step parameter, the operation of the controlled device is simulated, and generates dry run result.
Referring to Fig. 6, step S30 includes step S301 and step S302, it is specific as follows:
Step S301: operating instruction is received.
Step S302: it according to the operating instruction and the step parameter, runs corresponding with the controlled device virtual
Device model.
In the present embodiment, the virtual device models are 3D model, acquire the image of the controlled device 200, then lead to
Cross the model that d-making software constructs three-dimensional data by virtual three-dimensional space, it will be understood that the void in the 3D model
The operation of the true controlled device in the industrial flow-line 300 is directly reacted in the operation of quasi- controlled device.
According to the operating instruction and corresponding step parameter, the corresponding controlled device in the 3D model is controlled
200 operations, execute corresponding step, for example, in the step parameter set interface, by the way that different step parameters is arranged,
Movement position required for each controlled device 200, guide rail position and angle of vision monitoring etc. can be debugged.Together
When, the operational process that the controlled device 200 is simulated can also be checked in the 3D model, including the commodity to be produced
Completion status, specific running track, deadline of particular commodity etc..
In some embodiments, the virtual device models are graphic programming model, can be according to the operating instruction
With the step parameter, the code after compiling is shown or generated in the enterprising Mobile state of the display 12, is directly or indirectly shown
The debugging result of the step parameter.
Step S40: judge whether the dry run result meets expection.
Step S50: if not meeting, the step parameter for obtaining the controlled device of user's input is returned to.
Step S60: if meeting, the step parameter is sent to the controlled device by the serial ports.
To sum up, the step parameter that can be inputted to user by way of serial ports 11 is debugged, after debugging successfully,
The step parameter is sent to the controlled device 200 by the serial ports 11 again, and then improves the industrial flow-line
The accuracy of 300 control logic ensure that the industrial flow-line 300 is well run in an orderly manner.
Referring to Fig. 7, the method also includes:
S70: the operation of controlled device described in real time inspection.
The video data of the passback of the controlled device 200 for vision monitoring is checked in the display 12, it is convenient
Monitor the operating status of other controlled devices 200, the remaining situation of raw material, quantity of substandard product etc..It is installed by calling
In the video data of the controlled device 200 for vision monitoring of different station, area monitoring can be accurately carried out, side
Just quick, it is not necessary that the monitoring in post is fixed by increase worker or makes an inspection tour etc..
If a kind of industrial flow-line control method provided in an embodiment of the present invention in the control equipment by being provided with
Dry serial ports, the control equipment are communicated by each serial ports with the corresponding controlled device；Configure the controlled device；
Obtain the step parameter of the controlled device of user's input；According to the step parameter, the operation of the controlled device is simulated,
And generate dry run result；Judge whether the dry run result meets expection；If not meeting, returns and obtain user's input
The controlled device step parameter；If meeting, the step parameter is sent to the controlled device by the serial ports.
The present invention realizes the control of the industrial flow-line of no cabling, and the pre-debug to control logic, to improve accuracy.
Finally, it should be noted that the above embodiments are merely illustrative of the technical solutions of the present invention, rather than its limitations；At this
It under the thinking of invention, can also be combined between the technical characteristic in above embodiments or different embodiment, step can be with
It is realized with random order, and there are many other variations of different aspect present invention as described above, for simplicity, they do not have
Have and is provided in details；Although the present invention is described in detail referring to the foregoing embodiments, the ordinary skill people of this field
Member is it is understood that it is still possible to modify the technical solutions described in the foregoing embodiments, or to part of skill
Art feature is equivalently replaced；And these are modified or replaceed, each reality of the present invention that it does not separate the essence of the corresponding technical solution
Apply the range of a technical solution.
Claims (10)
1. a kind of industrial flow-line control method is applied to industrial flow-line, the industrial flow-line includes controlled device and control
Control equipment, which is characterized in that be provided with several serial ports in the control equipment, the control equipment by each serial ports with
The corresponding controlled device communication；
The described method includes:
Configure the controlled device；
Obtain the step parameter of the controlled device of user's input；
According to the step parameter, the operation of the controlled device is simulated, and generates dry run result；
Judge whether the dry run result meets expection；
If not meeting, the step parameter for obtaining the controlled device of user's input is returned；
If meeting, the step parameter is sent to the controlled device by the serial ports.
2. the method according to claim 1, wherein the configuration controlled device, comprising:
Serial ports selection instruction is received, it is each described controlled device that the serial ports selection instruction, which is used to indicate the control equipment,
Corresponding serial ports is selected, the serial ports supports ICP/IP protocol；
Serial ports link order is received, the serial ports link order is used to indicate the control equipment and the corresponding controlled device
Establish communication；
Clear command is sent, the clear command is for initializing the corresponding controlled device.
3. the method according to claim 1, wherein the step of controlled device for obtaining user's input
Parameter, comprising:
Receive setting instruction；
It is instructed according to the setting, confirms controlled device to be placed；
Obtain the node coordinate and control numerical value of controlled device to be set.
4. method according to any one of claims 1 to 3, which is characterized in that
When the controlled device is used for loading and unloading, the step parameter includes the node coordinate and idle coordinate of each step；
When the controlled device is for when carrying, the step parameter to include the node coordinate of each step, the controlled device
Offset on respective coordinates axis and the quantity transported goods.
5. method according to any one of claims 1 to 3, which is characterized in that when the controlled device is used for laser engraving
When, the step parameter of the controlled device for obtaining user's input, comprising:
Obtain the idle coordinate and laser engraving configuration file of the controlled device of user setting；
After the controlled device is controlled according to the laser engraving configuration file, the idle coordinate is run to.
6. method according to any one of claims 1 to 3, which is characterized in that when the controlled device is used for visual identity
When, the step parameter includes the node coordinate, idle coordinate and the angle coordinate of controlled device rotation of each step.
7. method according to any one of claims 1 to 3, which is characterized in that described to obtain to be set controlled set
Standby node coordinate and control numerical value, comprising:
Receive the step quantity of user setting；
It jumps to and includes the steps that respective numbers parameter setting interface；
Obtain the node coordinate being arranged under corresponding step and control numerical value.
8. method according to any one of claims 1 to 3, which is characterized in that described to obtain to be set controlled set
Standby node coordinate and control numerical value, comprising:
According to control equipment to be set, into the step parameter setting interface of the control equipment；
In step parameter set interface, step is increased or deleted newly, obtain the node coordinate being arranged under corresponding step and control number
Value.
9. described be controlled of simulation sets the method according to claim 1, wherein described according to the step parameter
Standby operation, comprising:
Receive operating instruction；
According to the operating instruction and the step parameter, virtual device models corresponding with the controlled device are run.
10. the method according to claim 1, wherein the method also includes:
The operation of controlled device described in real time inspection.
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| CN201811636226.5A CN109753038A (en) | 2018-12-29 | 2018-12-29 | A kind of industrial flow-line control method |
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