CN109748128A - A kind of PTFE material plat wide type base film linear moving device and its method for correcting error - Google Patents
A kind of PTFE material plat wide type base film linear moving device and its method for correcting error Download PDFInfo
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Abstract
A kind of PTFE material plat wide type base film linear moving device and its method for correcting error, base film squeezes out base film by extruder and passes through the inlet of traction device traction arrival calender, the traction device includes two traction rollers, base film passes through between two traction rollers, it is drawn using two traction roller skin-friction forces, the traction device includes device frame, the traction roller is arranged on device frame, idler wheel is provided with below the device frame, it is also set up between the traction device and calender for reading the linear photoelectric sensor of base film edge, the photoelectric sensor controls the movement of idler wheel by program module, transmission device is also set up between the traction device and extruder.The invention has the following advantages: the linearity in base film transportational process can be kept good linearity, calender is enabled to extrude qualified product with automatic deviation correction.
Description
Technical field
The invention belongs to calendered film mold transmitting device fields, transport more particularly to a kind of PTFE material plat wide type base film straight line
Luggage is set and its method for correcting error.
Background technique
Using PTFE material calendered film as in the products such as the sealing material of main material, filtering material, composite material, base film is squeezed
Mouth mold out mainly takes round mouth mould and two kinds of flat mouth mold.Flat mouth mold is apparent compared to its advantage for round mouth mould.
It is as follows to delay the calendered film of acquirement its excellent point with the base membrane pressure of flat die extrusion: 1) calendered film width is wider, wide
It is more preferable to spend uniformity;2) precision of the thickness of calendered film can significantly improve;3) vertical and horizontal even intensity degree is obviously improved,
But the process specifications taken are very high, such as without corresponding technique, technology and equipment, can not use the base film of flat die extrusion
It is rolled into ideal calendered film.
Just because of this, now in domestic PTFE seal materials industry, hundreds of processing enterprises are all using circle die extrusion
Rod type blank make calendered film, because of this, the PTFE seal material (being commonly called as raw material band) of these enterprises production is most
The low and middle-grade levels for resting on market, it is even more impossible to raw material band is entered the wrapped insulation applications etc. of semiconductor, army's electricity, appliance cord
High-grade field.
It as shown in Figure 1, is not continuously, to be individually fabricated, including blank 11, barrel into the blank of extruder
12, blank press 13, blank press 13 press down blank 11 in barrel 12, and every blank weight is in 0.5-20kg.
In order to guarantee the quality of calendered film, need to control extrusion base film using corresponding technology.Extruded film is set to exist
It needs to do the following before into calender:
(1) extrusion die of transition, length reach the length 2-40M, best 15-20M of calender average rate continuous production needs;
(2) the extrusion film temperature of transition stage need to be maintained at 15-80 DEG C of range;
(3) extruded film reduces volatilization to the greatest extent in the lubricant of transition stage, and volatile quantity rests in < 2%;
(4) transition stage heat preservation base film there can be no laterally it is rugosity, cannot because accumulation squeeze modification.And ensure extruded film from squeeze
It feeds in the intermediate moving process of calender, in intermediate more fixed position in each transition roller, offset cannot be controlled.
But the state of temperature when entering the base film before calender and having the following problems: that base film squeezes out can not be protected now
It holds, is easy cooling, and lubricant volatilization is fast, maximum problem or the appearance of base film are laterally rugosity, relative in calender
Heart position or so offset, can not enter stack by linear running mode, it may appear that base film is blocked in calender line in calendering
In, base membrane pressure is broken, and the finished product belt width error after calendering increases, uneven thickness, rolls phenomena such as membrane fiber is pressed down, belt
The problems such as scrappage is higher.
Summary of the invention
Aiming at the shortcomings in the prior art, the present invention provide a kind of PTFE material plat wide type base film linear moving device and its
Method for correcting error, to solve in existing base film operational process, the temperature of appearance cannot keep consistent state, and lubricant volatilization is fast,
There is laterally rugosity, center relative to calender or so offset, it can not straight line the problem of entering stack.
The invention is realized by the following technical scheme.
A kind of PTFE material plat wide type base film linear moving device, base film are squeezed out by extruder, and base film passes through traction device
Traction reaches the inlet of calender, and the traction device includes two traction rollers, and base film passes through between two traction rollers,
It is drawn using two traction roller skin-friction forces, the traction device includes device frame, and the traction roller setting exists
On device frame, idler wheel is provided with below the device frame, also set up between the traction device and calender for
The linear photoelectric sensor of track base film edge, the photoelectric sensor control traction device by program module and do lateral shifting
It is dynamic, transmission device is additionally provided between the traction device and extruder.There are many modes for tracking correction: one can be adopted
Photoelectric tracking method for correcting error is taken, it can also be using the methods of pneumatic tracking or other tracking corrections, time of method for correcting error
When how much number is according to calendering, whether the edge for being calendered the base film moved forwards under machine travel is in the shape of relatively fixed position
Depending on state.
Preferably, the front end or rear end of the device frame are additionally provided with correcting error guidance roller, the correcting error guidance roller
It is inside provided with bearing, fixing axle, the both ends attaching nut of the fixing axle, the nut and rolling are set in the bearing
Ballscrew cooperation.It can also be rectified a deviation by the position that the left and right end of correcting error guidance roller moves up.
Preferably, the transmission device includes incubator, the incubator inner canister enters water, in the incubator
Shelf is set, is provided with more guided ways on the shelf, is provided on the guided way removable and rotatable up and down
Dancer, the top of the shelf also sets up fixing roller, and the fixing roller and the setting of dancer interval, base film is successively
Pass through between fixing roller and dancer.Transmission device can automatically adjust the tension of base film according to the speed of hauling speed.
Preferably, also setting up the first guide roller on the shelf, the both ends of first guide roller pass through lifting
Device control.The lifting device is similar to the elevating mechanism on correcting error guidance wheel, and is cooperated using nut and ball-screw, makes
Any end for obtaining the first guide roller can move up and down, and horizontal direction is adjusted.
Preferably, the both ends of the dancer are provided with installation sliding block, linear guide is set in the guided way,
Groove is set in the installation sliding block, and groove and linear guide cooperate.
Preferably, the both ends of the dancer are provided with installation sliding block, in the installation sliding block there are two settings
Guide bearing, is arranged straight line step in the guided way, and two guide bearings are mutually perpendicular to and straight with being arranged in guided way
The cooperation of line step.The friction of two this embodiments of guide bearing is minimum, is easy to slide up and down.
Preferably, the both ends of the dancer are provided with installation sliding block, the installation sliding block is in concave shape, described
Guided way in pulley mounting base is set, there are two pulley, the pulley is being pacified for the two sides setting of the pulley mounting base
Fill sliding in sliding block.
A kind of method for correcting error of PTFE material plat wide type base film linear moving device, using some single side of base film as base
Standard sets a standard straight-line value, by photoelectric sensor light sensation response, the straight line value and standard straight-line value ratio measured
Compared with, obtain fiducial value, by device frame below idler wheel move left and right and rectify a deviation, how much number of rectifying a deviation is according to fiducial value
Size determine, fiducial value error in ± 1mm, can not rectify a deviation base film directly into calender roll;Fiducial value error >
1.5mm, it is primary to rectify a deviation;Such as error > 3mm, after once rectifying a deviation, can't make base film into before calender, reach ±
In 1.5mm, need to carry out 1 time or more correction, the frequency of rectifying a deviation and correction amplitude can be set as needed, it is ensured that base film exists
Into within calendering procedure leading edge linearity error ± 1.5mm.
A kind of method for correcting error of PTFE material plat wide type base film linear moving device, using some single side of base film as base
Standard sets a standard straight-line value, is incuded by photoelectric sensor, the straight line value measured compared with standard straight-line value, obtains
Fiducial value out is rectified a deviation by correcting error guidance roller, by the rotation of ball-screw, nut is driven to move up and down, nut and solid
Dead axle moves up and down together, so that correcting error guidance roller one end tilts, deviation-correcting function is played after inclination, the size of fiducial value determines
The gradient of correcting error guidance roller one end, when fiducial value error is in ± 1mm, the levelness of correcting error guidance roller is remained unchanged;Compare
It is worth error > 1.5mm, the gradient of correcting error guidance roller one end is at 20 ~ 30 degree;Such as error > 3mm, correcting error guidance roller one end is inclined
Gradient is at 30 ~ 50 degree, it is ensured that base film is within calendering procedure leading edge linearity error ± 1.5mm.
Compared with prior art: the linearity in base film transmission process can be kept good linearity, be made with automatic deviation correction
Good calendered film out can be rolled by obtaining calender.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of blank molding machine of the invention.
Fig. 2 is one of the structural schematic diagram of transmission device of the invention.
Fig. 3 is the second structural representation of transmission device of the invention.
Fig. 4 is the structural schematic diagram of the dancer of three kinds of embodiments of the invention.
Fig. 5 is the structural schematic diagram (including primary and secondary) of traction device of the invention.
Fig. 6 is the top view of traction device and calender position of the invention.
Fig. 7 is the side view of correcting error guidance roller of the invention.
Fig. 8 is the cross-sectional view of correcting error guidance roller of the invention.
Specific embodiment
A kind of PTFE material plat wide type base film linear moving device, base film are squeezed out by extruder, and base film passes through traction device
Traction reaches the inlet of calender 94, and the traction device includes two traction rollers 8, and base film is between two traction rollers 8
By being drawn using two 8 skin-friction forces of traction roller, the traction device includes device frame 9, the traction roller
8 are arranged on device frame 9, and the lower section of the device frame 9 is provided with idler wheel 91, between the traction device and calender 94
It also sets up for reading the linear photoelectric sensor 93 of base film edge, the photoelectric sensor 93 is controlled by program module
The movement of idler wheel 91, also sets up transmission device between the traction device and extruder, the front end of the device frame 9 or
Rear end is additionally provided with correcting error guidance roller 92, and bearing 922 is provided in the correcting error guidance roller 92, is set in the bearing 922
Fixing axle 923, the both ends attaching nut of the fixing axle 923 are set, the nut is matched with ball-screw 921, the biography
Dynamic device includes incubator 1, and 1 inner canister of incubator enters water, and shelf 5, the shelf 5 is arranged in the incubator 1
On be provided with more guided ways 6, removable up and down and rotatable dancer 3, the frame are provided on the guided way 6
The top of son also sets up fixing roller 2, the fixing roller 2 and the setting of the interval of dancer 3, and base film successively from fixing roller 2 and floats
Pass through between dynamic roller 3, the first guide roller 7 is also set up on the shelf 5, the both ends of first guide roller 7 pass through lifting
Device control, the both ends of the dancer 3 are provided with installation sliding block, and rectilinear projection 31 is arranged in the guided way 6, described
Installation sliding block in groove is set, groove and rectilinear projection cooperate, and the both ends of the dancer 3 are provided with installation sliding block, institute
There are two guide bearing 32, the guided way 6 is interior to be arranged rectilinear projection, two guide bearings 32 for setting in the installation sliding block stated
It is mutually perpendicular to and cooperates with the rectilinear projection being arranged in guided way 6, the both ends of the dancer 3 are provided with installation sliding block, institute
The installation sliding block stated is in concave shape, and pulley mounting base 33, the two sides of the pulley mounting base 33 are arranged in the guided way 6
There are two pulley, the pulleys to slide in installation sliding block for setting, on the basis of some single side of base film, sets a mark
Line of collimation value is incuded by photoelectric sensor 93, the straight line value measured compared with standard straight-line value, obtains fiducial value, is led to
The idler wheel 91 for 9 lower section of device frame crossed moves left and right to rectify a deviation, and how much correction number determines according to the size of fiducial value, than
Compared with value error in ± 1mm, the base film that can not rectify a deviation directly rolls into calender;Fiducial value error > 1.5mm, primary correction are
It can;Such as error > 3mm, after once rectifying a deviation, base film can't be made into before calender, reach in ± 1.5mm, need to carry out 1
The secondary above correction, it is ensured that base film is unilateral with some of base film within calendering procedure leading edge linearity error ± 1.5mm
On the basis of side, a standard straight-line value is set, is incuded by photoelectric sensor 93, the straight line value and standard straight-line value measured
Compare, obtain fiducial value, rectified a deviation by correcting error guidance roller 92, by the rotation of ball-screw 921, drives and moved down on nut
Dynamic, nut moves up and down together with fixing axle 923, so that 92 one end of correcting error guidance roller tilts, plays deviation-correcting function after inclination, than
Compared with the gradient that the size of value determines 92 one end of correcting error guidance roller, when fiducial value error is in ± 1mm, correcting error guidance roller 92
Without inclination;Fiducial value error > 1.5mm, the gradient of 92 one end of correcting error guidance roller is at 20 ~ 30 degree;Such as error > 3mm, correction
The gradient of 92 one end of guide roller is at 30 ~ 50 degree, it is ensured that base film into calendering procedure leading edge linearity error ± 1.5mm with
It is interior.
In use, in the extrusion process of flat mouth mold, because technique limitation can not continuous production because squeeze out work
Sequence is to be placed in extruder using PTFE base film, is extruded from flat mouth mold using high pressure and form base film, and blank is not continuous
, it is individually fabricated, as shown in Figure 1.
The base film of extrusion is drawn by traction device, and to be led by the transmission device such as Fig. 3, traction device comprising primary
Leading-in device and secondary traction device, primary traction device is between extruder and water tank, and secondary traction device is in water tank and calendering
Between machine, the two plays the role of traction jointly, and two traction rollers 8 and two the second traction rollers 8 ' clamp the traction of base film, traction
Rod 8 and the second traction rod 8 ' can use metal material, can also use nonmetallic materials, but regardless of what material used,
Surface should have certain roughness, and precision is higher, be drawn using skin-friction force, draw rod 8 and the second traction rod 8 '
Diameter size, determined by traction rod using the big surface friction coefficient of material is small, the second traction rod 8 ' is mounted on second
On device frame 9 '.
It should ensure the tension of base film, also to ensure that base film is mobile in fixing roller 2 and dancer middle position, cannot control
Frequently offset, can shift and generate fold if tension is inadequate, make base film have certain tension by transmission device,
Base film is placed in incubator 1,1 inner canister of incubator enters water, and base film is under water, and base film successively from fixing roller 2 and floats
Pass through between roller 3, due to the variation of traction device tractive force, upper and lower removable and rotatable floating is provided on guided way 6
Roller 3, dancer 3 become larger with tractive force, will move up.
Conventional vacuum mode generallys use water heat preservation, hot gas heat preservation and illumination and keeps the temperature 3 kinds, best with water heat preservation, can
Accomplish having good uniformity for temperature, and the method that water logging can be utilized, prevents and reduce the volatilization of lubricant in extruded film, it is double at one stroke
?.
There are the yo-yo fashion of following three dancer 3, one) both ends of dancer 3 are provided with installation sliding block, described
Guided way 6 in rectilinear projection 31 is set, groove is set in installation sliding block, groove slides in rectilinear projection;Two) dancer 3
Both ends be provided with installation sliding block, rectilinear projection is arranged there are two guide bearing 32 in setting in installation sliding block in guided way 6, two
A guide bearing 32 is mutually perpendicular to and cooperates with the rectilinear projection being arranged in guided way 6;Three) both ends of dancer 3 are provided with peace
Sliding block is filled, installation sliding block is in concave shape, pulley mounting base 33 is set in the guided way 6, the pulley mounting base 33
There are two pulley, the pulleys to slide in the concave shape of installation sliding block for two sides setting;Guided way 6 in three kinds of modes and floating
The connection precision of the axle sleeve 4 in dynamic roller end face is good, and when dancer 3 is gone up and down, the dynamics at two ends of left and right and the consistency of weight are wanted
Well, the depth of parallelism well, will otherwise be difficult to ensure the belt not left and right offset of conveying, smoothly movable forward.
There is tension by the base film of transmission device, but also need to rectify a deviation, base film reaches at traction device position at this time, has
Two kinds of correction modes, with Edge track method for correcting error, it is ensured that the linearity of base film edge smoothly enters to make to squeeze out base film
Calender, need to accomplish enter calender before extrusion base film one of side, linearity is good, deviation to support control ±
In 3mm, in best ± 0.5mm.
The first is set a standard straight-line value, is felt by photoelectric sensor 93 on the basis of some single side of base film
Answer, the straight line value measured compared with standard straight-line value, obtain fiducial value, by device frame 9 ' below idler wheel 91 or so
It is mobile when fiducial value is positive number, to be moved to the left to rectify a deviation, when fiducial value is negative, moves right, rectify a deviation number how many
It is determined according to the size of fiducial value, in ± 1mm, the base film that can not rectify a deviation directly rolls into calender fiducial value error;Fiducial value
Error > 1.5mm, it is primary to rectify a deviation;Such as error > 3mm, after once rectifying a deviation, base film can't be made into before calender, reached
Into ± 1.5mm, need to carry out 1 time or more correction, it is ensured that base film is into calendering procedure leading edge linearity error ± 1.5mm
Within.
Second, on the basis of some single side of base film, a standard straight-line value is set, is felt by photoelectric sensor 93
It answers, the straight line value measured compared with standard straight-line value, obtains fiducial value, rectified a deviation, passed through by correcting error guidance roller 92
The rotation of ball-screw 921 drives nut to move up and down, and nut moves up and down together with fixing axle 923, so that correcting error guidance roller
92 one end inclination, deviation-correcting function is played after inclination, the size of fiducial value determines the gradient of 92 one end of correcting error guidance roller, when than
Compared with value error in ± 1mm, correcting error guidance roller 92 is not necessarily to inclination;Fiducial value error > 1.5mm, 92 one end of correcting error guidance roller
Gradient is at 20 ~ 30 degree;Such as error > 3mm, the gradient of 92 one end of correcting error guidance roller is at 30 ~ 50 degree, it is ensured that base film is into pressure
Prolong within process leading edge linearity error ± 1.5mm, fiducial value is positive number, and the left end of fixing axle 923 rises, and fiducial value is negative
The right end of number, fixing axle 923 rises.
The technology of the present invention protection squeezes out base film to PTFE containing same principle, from flat die extrusion into during calender
It rectifies a deviation to base film and ensures linear running and the Technology design of all transmissions and guiding that designs.
Protection scope of the present invention includes but is not limited to embodiment of above, and protection scope of the present invention is with claims
Subject to, replacement, deformation, the improvement that those skilled in the art that any pair of this technology is made is readily apparent that each fall within of the invention
Protection scope.
Claims (9)
1. a kind of PTFE material plat wide type base film linear moving device, base film are squeezed out by extruder, which is characterized in that base film passes through
Traction device traction reaches the inlet of calender (94), and the traction device includes two traction rollers (8), and base film is from two
Traction roller A(8) between pass through, drawn using two traction roller (8) skin-friction forces, the traction device includes device
Frame (9), the traction roller (8) are arranged on device frame (9), are provided with idler wheel (91), institute below the device frame (9)
It is also set up between the traction device stated and calender (94) for reading the linear photoelectric sensor of base film edge (93), it is described
Photoelectric sensor (93) by program module control idler wheel (91) movement, also set between the traction device and extruder
Set transmission device.
2. a kind of PTFE material plat wide type base film linear moving device according to claim 1, which is characterized in that described
Device frame (9) front end or rear end be additionally provided with correcting error guidance roller (92), is provided with axis in the correcting error guidance roller (92)
It holds (922), fixing axle (923) is set in the bearing (922), the both ends attaching nut of the fixing axle (923) is described
Nut and ball-screw (921) cooperate.
3. a kind of PTFE material plat wide type base film linear moving device according to claim 2, which is characterized in that described
Transmission device includes incubator (1), and the incubator (1) inner canister enters water, shelf (5) is arranged in the incubator (1), institute
It is provided with more guided ways (6) on the shelf (5) stated, is provided on the guided way (6) removable and rotatable up and down
Dancer (3), the top of the shelf are also set up fixing roller (2), and the fixing roller (2) and dancer (3) interval are set
It sets, base film successively passes through between fixing roller (2) and dancer (3).
4. a kind of PTFE material plat wide type base film linear moving device according to claim 1, which is characterized in that described
It is also set up on shelf (5) the first guide roller (7), one end of first guide roller (7) is controlled by lifting device.
5. a kind of PTFE material plat wide type base film linear moving device according to claim 3, which is characterized in that described
The both ends of dancer (3) are provided with installation sliding block, rectilinear projection (31) are arranged in the guided way (6), the installation is sliding
Groove is set in block, and groove and rectilinear projection cooperate.
6. a kind of PTFE material plat wide type base film linear moving device according to claim 3, which is characterized in that described
The both ends of dancer (3) are provided with installation sliding block, and there are two guide bearing (32) for setting in the installation sliding block, and described leads
Rectilinear projection is set into rail (6), and two guide bearings (32) are mutually perpendicular to and match with the rectilinear projection being arranged in guided way (6)
It closes.
7. a kind of PTFE material plat wide type base film linear moving device according to claim 3, which is characterized in that described
The both ends of dancer (3) are provided with installation sliding block, and the installation sliding block is in concave shape, and setting is slided in the guided way (6)
It takes turns mounting base (33), there are two pulleys for the two sides setting of the pulley mounting base (33), and the pulley is in installation sliding block
Sliding.
8. a kind of method for correcting error of PTFE material plat wide type base film linear moving device, which is characterized in that with some list of base film
On the basis of side, a standard straight-line value is set, is incuded by photoelectric sensor (93), the straight line value and standard straight measured
Line value compares, and obtains fiducial value, by device frame (9 ') below idler wheel (91) move left and right and rectify a deviation, number of rectifying a deviation
How much determined according to the size of fiducial value, in ± 1mm, the base film that can not rectify a deviation directly rolls into calender fiducial value error;
Fiducial value error > 1.5mm, it is primary to rectify a deviation;Such as error > 3mm, after once rectifying a deviation, base film can't be made into calendering
Before machine, reach in ± 1.5mm, need to carry out 1 time or more correction, it is ensured that base film is into calendering procedure leading edge linearity error
Within ± 1.5mm.
9. a kind of method for correcting error of PTFE material plat wide type base film linear moving device according to claim 8, feature
It is, on the basis of some single side of base film, sets a standard straight-line value, incuded by photoelectric sensor (93), survey
The straight line value measured obtains fiducial value compared with standard straight-line value, is rectified a deviation by correcting error guidance roller (92), passes through ball wire
The rotation of thick stick (921) drives nut to move up and down, and nut moves up and down together with fixing axle (923), so that correcting error guidance roller
(92) one end tilts, and deviation-correcting function is played after inclination, and the size of fiducial value determines the gradient of correcting error guidance roller (92) one end,
When fiducial value error is in ± 1mm, correcting error guidance roller (92) is not necessarily to inclination;Fiducial value error > 1.5mm, correcting error guidance roller
(92) gradient of one end is at 20 ~ 30 degree;Such as error > 3mm, the gradient of correcting error guidance roller (92) one end is at 30 ~ 50 degree, really
Base film is protected within calendering procedure leading edge linearity error ± 1.5mm.
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CN201864072U (en) * | 2010-06-23 | 2011-06-15 | 深圳安吉尔饮水产业集团有限公司 | Conveying and deviation-correcting device for packaging film |
CN210103060U (en) * | 2019-03-20 | 2020-02-21 | 宁波昌祺氟塑料制品有限公司 | PTFE material flat-width type blank film linear operation device |
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