CN109747899B - Packaging process monitoring method for cigarette hard box packaging system - Google Patents
Packaging process monitoring method for cigarette hard box packaging system Download PDFInfo
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- CN109747899B CN109747899B CN201910107393.9A CN201910107393A CN109747899B CN 109747899 B CN109747899 B CN 109747899B CN 201910107393 A CN201910107393 A CN 201910107393A CN 109747899 B CN109747899 B CN 109747899B
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Abstract
The invention provides a packaging process monitoring method for a cigarette hard box packaging system, which comprises the following steps: dividing electromechanical components of the cigarette hard box packaging system; aiming at the electromechanical components, establishing production link division of the cigarette hard box packaging system; aiming at each production link, establishing the relationship between the cigarette hard box packaging finished product rate and each production link by using the stored packaging process data in a preset period; establishing the relationship between consumption reduction of the cigarette hard box packaging material and each production link by using the stored packaging process data in a preset period; establishing the relationship between the cigarette hard box packaging production speed and each production link by using the stored packaging process data in a preset period; storing each established relation in a database; and aiming at the process target, analyzing the data in the database to determine the key production link node with the maximum process weight.
Description
Technical Field
The invention relates to the field of cigarette production, in particular to a packaging process monitoring method for a cigarette hard box packaging system.
Background
The production process of the cigarette products generally comprises seven major production process flows of tobacco primary baking, threshing and redrying, tobacco fermentation, cigarette formulation, cigarette shredding, cigarette rolling and cigarette packaging, and can be used as commodity flow to be transferred to consumers.
The rolled cigarettes can be packaged to become cigarette products on the market. Cigarette packaging can be easily identified and enjoyed by consumers. Cigarettes with good internal quality can be accepted and liked by consumers only by beautiful and elegant packages, and further the brand image is established. Cigarettes have become a means of social interaction, also depending on its good appearance; the outer package of the cigarette is also the mark of the grade and specification of the product. The cigarette package can also protect the product quality. The package of the cigarette can preserve the moisture of the cigarette within a certain period, prevent the moisture from mildewing in a wet season and prevent the moisture from loosening in a dry season; can also keep the essence from graying and maintain the fragrance value. And thirdly, the transportation, the storage and the sale of the commercial department are convenient.
For cigarette packaging, quality improvement and consumption reduction are always pursued, however, if the quality needs to be provided and the loss needs to be reduced by the existing cigarette hard box packaging process, the existing manufacturing equipment needs to be updated on a large scale, and a large amount of cost is usually required to be invested.
Therefore, the technical scheme that the product packaging quality can be improved and the loss of the packaging process can be reduced without updating the cigarette product packaging equipment is expected to be provided.
Disclosure of Invention
The technical problem to be solved by the invention is to provide a method for monitoring the packaging process of the cigarette hard box packaging system, which can improve the product packaging quality and reduce the packaging process loss under the condition of not updating the cigarette product packaging equipment, aiming at the defects in the prior art.
According to the invention, the packaging process monitoring method for the cigarette hard box packaging system is provided, and comprises the following steps:
the first step is as follows: dividing electromechanical components of the cigarette hard box packaging system;
the second step is as follows: aiming at the electromechanical components, establishing production link division of the cigarette hard box packaging system;
the third step: aiming at each production link, the relationship between the cigarette hard box packaging finished product rate and each production link is established by using the stored packaging process data in a preset period.
Preferably, the method for monitoring the packaging process of the cigarette hard box packaging system further comprises the following steps:
the fourth step: aiming at each production link, establishing a relation between consumption reduction of the cigarette hard box packaging material and each production link by using the stored packaging process data in a preset period;
the fifth step: aiming at each production link, establishing the relationship between the cigarette hard box packaging production speed and each production link by using the stored packaging process data in a preset period;
a sixth step: storing the relationship established in the third step, the relationship established in the fourth step and the relationship established in the fifth step in a database;
a seventh step of: and aiming at the process target, analyzing the data in the database to determine the key production link node with the maximum process weight.
Preferably, the method for monitoring the packaging process of the cigarette hard box packaging system further comprises an eighth step of: and performing targeted improvement or control on the key production link nodes.
Preferably, the electromechanical components of the divided cigarette hard pack packaging machine comprise: hard small box packing machine, small box transparent paper packing machine, electric control device, detection device and transmission device.
Preferably, the production link of the cigarette hard box packaging system comprises: the method comprises a hard small box cigarette packaging and forming link, a hard small box transparent paper packaging link, a hard small box on-line detection instrument link and a hard small box conveying link.
Preferably, the predetermined period is a predetermined year.
Preferably, the cigarette hard box packaging yield refers to the qualified proportion of the finished cigarette hard box packaging.
Preferably, the production speed of the cigarette rigid packets refers to the number of cigarette rigid packets completed per shift or per hour.
Preferably, the process objectives include a quality improvement objective, a consumption reduction objective, and a plant speed up objective.
According to the invention, when the cigarette product packaging equipment is not updated, from the perspective of meeting the product process requirements, the influence factors and the removed objects of each production link are analyzed, and the relationship between the production process consumption of the packaging equipment and the product process requirements is established. When quality improvement, consumption reduction or speed acceleration is needed, different methods are adopted to achieve the goal on the premise of meeting the product process requirements, and the continuous improvement of the production conformance manufacturing level of enterprises is promoted.
Drawings
A more complete understanding of the present invention, and the attendant advantages and features thereof, will be more readily understood by reference to the following detailed description when considered in conjunction with the accompanying drawings wherein:
fig. 1 schematically shows a flow chart of a packing process monitoring method for a cigarette hard box packing system according to a preferred embodiment of the invention.
It is to be noted, however, that the appended drawings illustrate rather than limit the invention. It is noted that the drawings representing structures may not be drawn to scale. Also, in the drawings, the same or similar elements are denoted by the same or similar reference numerals.
Detailed Description
In order that the present disclosure may be more clearly and readily understood, reference will now be made in detail to the present disclosure as illustrated in the accompanying drawings.
Fig. 1 schematically shows a flow chart of a packing process monitoring method for a cigarette hard box packing system according to a preferred embodiment of the invention.
As shown in fig. 1, a packing process monitoring method for a cigarette hard box packing system according to a preferred embodiment of the present invention includes:
first step S1: dividing electromechanical components of the cigarette hard box packaging system;
specifically, aiming at the existing cigarette hard box packaging machine, the product produced after the set of equipment is processed is a hard packet. The hard small packet is packaged in a hard box with 20 cigarettes, 3 rows of cigarettes in the packet are arranged in a 7-6-7 mode, the cigarettes are wrapped by lining paper, the opening of the small packet is supported by inner frame paper, the inner lining paper and the outer frame paper are wrapped by trademark paper, and the trademark paper is wrapped outside the lining paper, the inner frame paper and the trademark paper after being combined with a pull wire and then wrapped outside the trademark paper. The quality requirements of the hard small box products are shown in GB-T5606.3-2005 cigarette third part: the technical requirements of packaging and rolling and the index requirements of cigarette box packaging in the third table of storage and transportation.
As an embodiment, in this existing cigarette hard box packaging machine, the divided electromechanical components of the cigarette hard box packaging machine include: hard small box packing machine, small box transparent paper packing machine, electric control device, detection device and transmission device.
Second step S2: aiming at the electromechanical components, establishing production link division of the cigarette hard box packaging system;
specifically, for example, the production links of the cigarette hard box packaging system include: the method comprises a hard small box cigarette packaging and forming link, a hard small box transparent paper packaging link, a hard small box on-line detection instrument link and a hard small box conveying link.
The production link division of the cigarette hard box packaging system is established for each electromechanical component, so that the production link division and the electromechanical components can be effectively linked for targeted analysis.
Third step S3: aiming at each production link, establishing the relationship between the cigarette hard box packaging finished product rate (namely, the qualified proportion of the finished cigarette hard box packaging) and each production link by using the stored packaging process data in a preset period (for example, in the previous preset year);
fourth step S4: aiming at each production link, establishing a relation between consumption reduction of the cigarette hard box packaging material and each production link by using the stored packaging process data in a preset period (for example, in the previous preset year);
fifth step S5: aiming at each production link, establishing a relation between the cigarette hard box packaging production speed (for example, the number of cigarette hard box packages finished per shift or per hour) and each production link by using the stored packaging process data in a preset period (for example, in the previous preset year);
sixth step S6: storing the relationship established in the third step, the relationship established in the fourth step and the relationship established in the fifth step in a database;
seventh step S7: the data in the database is analyzed for process objectives (e.g., process objectives including quality improvement projects, consumption reduction projects, equipment speed-up projects, etc.) to determine key production link nodes with the greatest weight on the process (which have the greatest impact on the process objectives).
Eighth step S8: and performing targeted improvement or control on the key production link nodes.
In the invention, the processing technology quality requirements of the hard cigarette box products are dissolved into the existing hard cigarette box packaging machine processing process of an enterprise, influence factors and rejected objects are developed and analyzed in each production link of the equipment, and a hard small box output chain relation is established; and the influence degree of the actual production link of the equipment on the product quality is analyzed, and the corresponding relation between the quality of the hard small box and the equipment is established. Through the relation, the basic point of solving the quality problem can be accurately and visually found, the existing problem can be solved by directly adopting corresponding measures, and the continuous improvement of the product quality level of an enterprise is promoted. Moreover, through the relationship, the solution directions for realizing different targets (such as quality improvement, consumption reduction and equipment speed acceleration) can be found visually, different methods are adopted to ensure the target achievement, and the consistent manufacturing level of enterprises is promoted to be improved continuously.
It should be noted that the terms "first", "second", "third", and the like in the description are used for distinguishing various components, elements, steps, and the like in the description, and are not used for indicating a logical relationship or a sequential relationship between the various components, elements, steps, and the like, unless otherwise specified. For example, the third step, the fourth step, and the fifth step may be performed in any order, and need not be performed in a particular order.
It is to be understood that while the present invention has been described in conjunction with the preferred embodiments thereof, it is not intended to limit the invention to those embodiments. It will be apparent to those skilled in the art from this disclosure that many changes and modifications can be made, or equivalents modified, in the embodiments of the invention without departing from the scope of the invention. Therefore, any simple modification, equivalent change and modification made to the above embodiments according to the technical essence of the present invention are still within the scope of the protection of the technical solution of the present invention, unless the contents of the technical solution of the present invention are departed.
Claims (5)
1. A packaging process monitoring method for a cigarette hard box packaging system is characterized by comprising the following steps:
the first step is as follows: dividing electromechanical components of the cigarette hard box packaging system;
the second step is as follows: aiming at the electromechanical components, establishing production link division of the cigarette hard box packaging system;
the third step: aiming at each production link, establishing the relationship between the cigarette hard box packaging finished product rate and each production link by using the stored packaging process data in a preset period;
the fourth step: aiming at each production link, establishing a relation between consumption reduction of the cigarette hard box packaging material and each production link by using the stored packaging process data in a preset period;
the fifth step: aiming at each production link, establishing the relationship between the cigarette hard box packaging production speed and each production link by using the stored packaging process data in a preset period;
a sixth step: storing the relationship established in the third step, the relationship established in the fourth step and the relationship established in the fifth step in a database;
a seventh step of: aiming at a process target, analyzing data in a database to determine a key production link node with the largest process weight;
an eighth step: performing targeted improvement or control on key production link nodes;
the electromechanical component part of the divided cigarette hard box packaging machine comprises: the device comprises a hard small box packaging machine, a small box transparent paper packaging machine, an electric control device, a detection device and a conveying device;
the production link of the cigarette hard box packaging system comprises the following steps: the method comprises a hard small box cigarette packaging and forming link, a hard small box transparent paper packaging link, a hard small box on-line detection instrument link and a hard small box conveying link.
2. The packaging process monitoring method for cigarette hard box packaging systems according to claim 1, characterized in that the predetermined period is a predetermined year.
3. The method for monitoring the packaging process of the cigarette hard box packaging system according to claim 1, wherein the cigarette hard box packaging yield refers to a qualified proportion of the finished cigarette hard box packaging.
4. The packaging process monitoring method for cigarette hard pack packaging system according to claim 1, wherein the cigarette hard pack packaging production speed refers to the number of cigarette hard pack packaging completed per shift or per hour.
5. The packaging process monitoring method for cigarette hard pack packaging systems according to claim 1, wherein the process objectives include quality improvement objectives, consumption reduction objectives and equipment speed increase objectives.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201910107393.9A CN109747899B (en) | 2019-02-02 | 2019-02-02 | Packaging process monitoring method for cigarette hard box packaging system |
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| CN201910107393.9A CN109747899B (en) | 2019-02-02 | 2019-02-02 | Packaging process monitoring method for cigarette hard box packaging system |
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| CN109747899B true CN109747899B (en) | 2021-06-22 |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| GB9321148D0 (en) * | 1993-10-13 | 1993-12-01 | Molins Plc | Package blank feeding |
| CN102090704B (en) * | 2010-09-21 | 2013-04-03 | 龙岩烟草工业有限责任公司 | Method for improving batch procedure capability of tobacco shred making process |
| CN202319078U (en) * | 2011-12-09 | 2012-07-11 | 湖北中烟工业有限责任公司 | Cigarette case shaping and conveying mechanism for hard-case bundling press |
| CN102708243A (en) * | 2012-05-09 | 2012-10-03 | 天津理工大学 | HCPN (Hierarchical Colored Petri Net)-based modeling method of iron making system logistic energy consumption model |
| CN104933529B (en) * | 2015-06-26 | 2018-08-03 | 河南中烟工业有限责任公司 | Discarded tobacco shred analysis system and analysis method to cigarette list case energy consumption |
| CN106546286B (en) * | 2016-10-20 | 2020-01-21 | 浙江中烟工业有限责任公司 | Tobacco bale comprehensive technological parameter on-line monitoring system |
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