CN109747723A - A kind of modular assembly Lightweight carriage - Google Patents
A kind of modular assembly Lightweight carriage Download PDFInfo
- Publication number
- CN109747723A CN109747723A CN201910051294.3A CN201910051294A CN109747723A CN 109747723 A CN109747723 A CN 109747723A CN 201910051294 A CN201910051294 A CN 201910051294A CN 109747723 A CN109747723 A CN 109747723A
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- Prior art keywords
- corrugated sheet
- module
- link slot
- wall module
- rear wall
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- 238000013461 design Methods 0.000 abstract description 12
- 239000000463 material Substances 0.000 abstract description 11
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- 238000004134 energy conservation Methods 0.000 description 3
- 230000008901 benefit Effects 0.000 description 2
- 239000002131 composite material Substances 0.000 description 2
- 238000010276 construction Methods 0.000 description 2
- 238000000354 decomposition reaction Methods 0.000 description 2
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 description 2
- 239000010931 gold Substances 0.000 description 2
- 229910052737 gold Inorganic materials 0.000 description 2
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- 241000721153 Chloranthus japonicus Species 0.000 description 1
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- 239000007787 solid Substances 0.000 description 1
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Abstract
The present invention discloses a kind of modular assembly Lightweight carriage, is related to boxcar technical field, and compartment is divided into six modules, and each module carries out general assembly after independently completing；When module uses corrugated sheet as compartment covering some or all of in this six modules, corrugated sheet component is first produced, then assemble corrugated sheet component and other components to form module.The corrugated sheet component includes corrugated sheet, link slot under link slot and corrugated sheet on corrugated sheet, link slot fixes the upper and lower ends of corrugated sheet respectively under link slot and corrugated sheet on corrugated sheet, corrugated sheet component by link slot on corrugated sheet realize with the connection of the beam above corrugated sheet component, pass through link slot under corrugated sheet and realize connection with the beam below corrugated sheet component.Each module of the invention can carry out packing deformation according to market demand function, and module interface is fixed, and design is rapidly completed.Compartment covering can use aluminium alloy, nonmetallic materials or lightweight metal material, greatly reduce carriage weight.
Description
Technical field
The present invention relates to boxcar technical fields, more particularly to a kind of modular assembly Lightweight carriage.
Background technique
The development of vehicle is using energy conservation and environmental protection, economic benefit as final purpose.Traditional boxcar is manufactured using steel, quality
Greatly, energy consumption is high.Existing mitigation quality scheme uses aluminium sheet or color steel plate intermediate course plastic foam, wherein plastic foam exists
The stages such as producing and scrap generates pollution to environment.The production technology of existing boxcar is total with components direct-assembling
At productive temp is slow.
Summary of the invention
For deficiency of the existing boxcar in terms of material selection, production method, production technology, the present invention proposes one kind
Modular assembly Lightweight carriage can manufacture independent module using aluminium alloy, nonmetallic materials or lightweight metal material,
General assembly is carried out again.
To achieve the above object, the invention adopts the following technical scheme:
A kind of modular assembly Lightweight carriage, including front wall module, rear wall module, left wall module, right wall module, top cover
Module and floor module, each module carry out general assembly after independently completing；Module is adopted some or all of in this six modules
Use corrugated sheet component as compartment covering；
The corrugated sheet component includes corrugated sheet, link slot under link slot and corrugated sheet on corrugated sheet, is connected on corrugated sheet
Link slot fixes the upper and lower ends of corrugated sheet respectively under access slot and corrugated sheet, and corrugated sheet component is real by link slot on corrugated sheet
Now the company with the beam below corrugated sheet component is realized with the connection of the beam above corrugated sheet component, by link slot under corrugated sheet
It connects.
Further, link slot includes the through slot for accommodating corrugated sheet under link slot and corrugated sheet on the corrugated sheet,
Through slot and corrugated sheet rivet, and a side wall of through slot extends to form the first vertical joint face, the bottom surface of through slot backwards to corrugated sheet
It is horizontally extending to form the second horizontal joint face；The first joint face that corrugated sheet component passes through link slot on corrugated sheet
Realize that the riveting with the beam above corrugated sheet component is fixed with the second joint face, corrugated sheet component passes through link slot under corrugated sheet
The first joint face and the second joint face is realized and the riveting of the beam below corrugated sheet component is fixed.
Further, the corrugated sheet component further includes the external seal cover board being riveted under corrugated sheet on link slot and interior
Seal cover board, external seal cover board and interior seal cover board are closed from corrugated sheet front and rear sides connect under corrugated sheet and corrugated sheet respectively
Gap between slot, and using between sealant filling corrugated sheet and external seal cover board and corrugated sheet and interior seal cover board
Gap, to prevent from intaking in slot.
Further, the corrugated sheet component two sides respectively connect a column, after corrugated sheet edge 90-degree bent with column
Riveting.
Further, it is overlapped positioned at adjacent two pieces of corrugated sheets of the same corrugated sheet component, one of corrugated sheet is being taken
It overlaps after connecing the thickness for locating a recessed corrugated sheet with another piece of corrugated sheet, is then riveted on the lap-joint of two pieces of corrugated sheets
Together.
Further, the front wall module, left wall module and right wall module include corrugated sheet component；Front wall module is also
Including the front wall frame being made of front wall upper beam, front wall lower beam, front wall left column and front wall right column, front wall module
Corrugated sheet component surrounding is connected on front wall frame；The rear wall frame include by rear wall upper beam, rear wall lower beam, after
The rear wall frame of wall left column and rear wall right column composition, two door panel assemblies of rear wall frame articulation；It is equipped in the middle part of right wall module
One door panel assemblies, the door panel assemblies two sides are equipped with the corrugated sheet component；Roof module includes top plate, two top covers
Stringer and several roof bows that top plate is used to support between two roof rais；If floor module include bottom plate and by
The chassis for being used to support bottom plate of dry floor beam and several underframe longitudinal members composition；
The front wall lower beam of front wall module and the rear wall lower beam of rear wall module is respectively welded in the rear and front end of floor module,
The front wall upper beam of front wall module and the rear wall upper beam of rear wall module is respectively welded in the rear and front end of roof module；Left wall mould
Block and right wall module rivet the roof rai of roof module by link slot on corrugated sheet, and left wall module and right wall module pass through
After the corrugated sheet edge 90-degree bent of the underframe longitudinal member of link slot riveting floor module under corrugated sheet, left wall module and right wall module
The column for riveting front wall module and rear wall module respectively, to complete the general assembly in compartment.
Further, the door panel assemblies include corrugated sheet, external seal cover board, L-type folded plate part and door frame, door frame
It is made of two upper side frame, lower frame and left and right side frames, corrugated sheet upper and lower ends respectively rivet a L-type folded plate part, corrugation
The L-type folded plate part and upper side frame of plate upper end rivet, and the L-type folded plate part and lower frame of corrugated sheet lower end rivet, the left and right of corrugated sheet
It is riveted respectively with left border and Right Border after edge 90-degree bent；External seal cover plate for sealing corrugated sheet and L-type folded plate part
The gap of gap, corrugated sheet and external seal cover board uses sealant joint filling.
Further, the right wall module has a door panel assemblies of single open-door, the door frame four of the door panel assemblies
Week is equipped with noise reduction waterproof adhesive tape；The rear wall module has two door panel assemblies of clamshell doors, rear wall frame and two door-plates
Noise reduction waterproof adhesive tape is equipped in gap between the gap of component and two door panel assemblies.
The invention has the following advantages:
Compartment skeleton of the invention using all-aluminium construction design, compartment covering can using aluminium alloy, nonmetallic materials or
Lightweight metal material.Compared with common steel compartment, 45% or more weight is reduced；Compared with composite material compartment, the design compared with
For environmental protection, weight is also declined, and cabin strength, rigidity, durability are more excellent；Compared with full aluminium compartment, the covering of the design can
With aluminium alloy, nonmetallic materials or lightweight metal material connect, the scope of application is wider, and assembly method more optimizes, compartment it is close
It is more reliable to seal waterproof.
Existing boxcar material select unicity, the deficiency of production method, production technology with components direct-assembling for
Assembly, productive temp are slow.The design by energy conservation and environmental protection, increase economic efficiency for the purpose of, compartment use aluminium alloy, non-gold
The design for belonging to material or lightweight metal material modularization making, integrated general assembly, improves actual production efficiency.Each module energy root
Packing deformation is carried out according to market demand function, module interface is fixed, and design is rapidly completed.
Detailed description of the invention
Fig. 1 shows the general assembly drawing of modular assembly Lightweight carriage；
Fig. 2 is another angular views of Fig. 1；
Fig. 3 is the decomposition diagram in compartment；
Fig. 4 is the top view of floor module；
Fig. 5 is the cross-sectional view of the line C-C along Fig. 4；
Fig. 6 is the enlarged drawing in Fig. 5 at H；
Fig. 7 is the schematic diagram of rear wall module；
Fig. 8 is the cross-sectional view of the line A-A along Fig. 7；
Fig. 9 is the cross-sectional view of the line B-B along Fig. 7；
Figure 10 is the enlarged drawing in Fig. 8 at E；
Figure 11 is the front view of front wall module；
Figure 12 is the rearview of front wall module；
Figure 13 is the front view of roof module；
Figure 14 is the schematic diagram of right wall module；
Figure 15 is another angle schematic diagram of Figure 14；
Figure 16 is the schematic diagram of left wall module；
Figure 17 is the decomposition diagram of corrugated sheet component；
Figure 18 is the connection schematic diagram of corrugated sheet and column；
Figure 19 is the connection schematic diagram between adjacent two pieces of corrugated sheets.
Specific embodiment
Now in conjunction with the drawings and specific embodiments, the invention will be further described.
In the description of the present invention, it is to be understood that, term " on ", "lower", "front", "rear", "left", "right",
The orientation or positional relationship of the instructions such as "top", "bottom", "inner", "outside" is to be based on the orientation or positional relationship shown in the drawings, and is only
For the convenience of describing the present invention and simplifying the description, rather than the device or element of indication or suggestion meaning must have specifically
Orientation is constructed and operated in a specific orientation, therefore is not considered as limiting the invention.
As shown in Figure 1 to Figure 3, a kind of modular assembly Lightweight carriage, including front wall module 1, rear wall module 2, Zuo Qiang
Module 3, right wall module 4, roof module 5 and floor module 6, each module carry out general assembly after independently completing.This six moulds
Some or all of in block module using corrugated sheet 71 as compartment covering when, first produce corrugated sheet component 7, then by corrugated sheet
Component 7 and other components assemble to form module.
As shown in Figure 11, Figure 15 to Figure 17, corrugated sheet component 7 include corrugated sheet 71, several corrugation plate supports 72, watt
Link slot 74 under link slot 73 and corrugated sheet on stupefied plate.Corrugation plate support 72 includes several horizontal support pieces 721 and several vertical
To supporting element 722, horizontal support piece 721 and vertical supports 722 are mutually lapped and are welded and fixed.Corrugation plate support 72, watt
Link slot 74 assembles the braced frame for forming corrugated sheet component 7, corrugation plate support 72 under link slot 73 and corrugated sheet on stupefied plate
Pass through link slot 74 under link slot 73 on the connection corrugated sheet of rivet 16 and corrugated sheet.On corrugated sheet under link slot 73 and corrugated sheet
Link slot 74 fixes the upper and lower ends of corrugated sheet 71 respectively, and corrugation plate support 72 passes through glue fixed bonding to corrugated sheet 71
Side.
As shown in figure 18, it is overlapped positioned at adjacent two pieces of corrugated sheets 71 of the same corrugated sheet component 7, one of corrugated sheet
71 overlap after the thickness of the recessed corrugated sheet 71 of lap-joint with another piece of corrugated sheet 71, in the present embodiment, recessed thickness
For 1mm, then the lap-joint of two pieces of corrugated sheets 71 is riveted together.Corrugated sheet component two sides respectively connect a column, thus
Corrugated sheet two sides are fixed, it as shown in figure 19, first will be after 71 edge 90-degree bent of corrugated sheet when corrugated sheet 71 is connect with column
It is riveted again with column.
As shown in figure 17, link slot 74 includes the logical of accommodating corrugated sheet 71 under link slot 73 and corrugated sheet on corrugated sheet
Slot, through slot and corrugated sheet 71 rivet.One side wall of through slot extends to form the first vertical joint face M1 backwards to corrugated sheet 71,
The bottom surface of through slot is horizontally extending to form the second horizontal joint face M2.First joint face of link slot 73 on corrugated sheet
M1 and the second joint face M2 is riveted with two faces of the beam of 7 top of corrugated sheet component fix respectively.Link slot 74 under corrugated sheet
First joint face M1 and the second joint face M2 is riveted with two faces of the beam of 7 lower section of corrugated sheet component fix respectively.Corrugation board group
Part 7 realized by link slot 73 on corrugated sheet and fixed with the riveting of the beam of the top of corrugated sheet component 7, and corrugated sheet component 7 passes through watt
Link slot 74 is realized under stupefied plate fixes with the riveting of the beam of 7 lower section of corrugated sheet component.
As shown in figure 17, corrugated sheet component 7 further includes 75 He of external seal cover board being riveted under corrugated sheet on link slot 74
Interior seal cover board 76, external seal cover board 75 and interior seal cover board 76 respectively from 71 front and rear sides of corrugated sheet closing corrugated sheet 71 with
Gap under corrugated sheet between link slot 74, and using sealant filling corrugated sheet 71 and external seal cover board 75 and corrugated sheet
Gap between 71 and interior seal cover board 76, to prevent from intaking in slot, to prevent compartment from intaking.
As is illustrated by figs. 11 and 12, front wall module 1 is including corrugated sheet component 7 and by front wall upper beam 11, front wall lower beam
12, the front wall frame that front wall left column 13 and front wall right column 14 are welded to form, the corrugated sheet component 7 of front wall module 1 by watt
Link slot 73 and the riveting of front wall upper beam 11 are fixed on stupefied plate, are riveted by link slot 74 under corrugated sheet and front wall lower beam 12
It is fixed, it is fixed after the 71 edge 90-degree bent of corrugated sheet of corrugated sheet component 7 with front wall left column 13 or the riveting of front wall right column 14,
To which the surrounding of corrugated sheet component 7 is connected on front wall frame.
As shown in fig. 7, rear wall module 2 includes by rear wall upper beam 21, rear wall lower beam 22, rear wall left column 23 and rear wall
The rear wall frame that right column 24 is welded to form, rear wall frame are hinged with two door panel assemblies of clamshell doors by door hinge 8.More
Body says that two door panel assemblies are hinged with rear wall left column 23 and rear wall right column 24 respectively by door hinge 8.
As shown in Figure 14 and Figure 15, the door panel assemblies of a single open-door of right wall module 4 including middle part and it is located at door-plate group
Two corrugated sheet components 7 of part two sides.Door panel assemblies two sides are respectively equipped with left door plate column 41 and right door plate column 42, left-hand door
Plate column 41 and right door plate column 42 are connect with the corrugated sheet component 7 on respective side respectively, specially that 71 edge of corrugated sheet is curved
It is fixedly connected by rivet 16 with left door plate column 41 or right door plate column 42 after 90 ° of folding, door panel assemblies are cut with scissors by door hinge 8
It is connected on right door plate column 42.
As shown in Fig. 7 and Figure 15, door panel assemblies include corrugated sheet 71, external seal cover board 75, L-type folded plate part 10 and door frame
15.Door frame 15 is welded to form by two upper side frame 151, lower frame 152 and left and right side frames 153,154.About corrugated sheet 71
Both ends respectively rivet a L-type folded plate part 10, and the L-type folded plate part 10 and upper side frame 151 of 71 upper end of corrugated sheet rivet, corrugated sheet
The L-type folded plate parts 10 of 71 lower ends and lower frame 152 rivet, after the left and right edges 90-degree bent of corrugated sheet 71 respectively with left border
153 and Right Border 154 rivet.
In order to keep door panel assemblies more solid securely, corrugation plate support 72 can be optionally added on door panel assemblies.At this
In embodiment, as shown in figure 8, the door panel assemblies side in rear wall module is equipped with several horizontal support pieces 721, these are laterally propped up
The left and right ends of support member 721 are welded to connect with the side frame of the left and right of door frame 15 two respectively, and these horizontal support pieces
721 is Nian Jie with corrugated sheet 71 by glue.
Compartment intakes in order to prevent, in the outside of door panel assemblies, seals corrugated sheet 71 using external seal cover board 75 and L-type is rolled over
The gap of the gap of plate 10, corrugated sheet 71 and external seal cover board 75 uses sealant joint filling.Further, such as Fig. 7 to figure
10, it shown in Figure 14, is equipped with and disappears in the gap between rear wall frame and the gap and two door panel assemblies of two door panel assemblies
Sound waterproof adhesive tape 9, noise reduction waterproof adhesive tape 9 are fixed on door frame 15；15 surrounding of door frame of the door panel assemblies of right wall module 4
It also is provided with noise reduction waterproof adhesive tape 9.
Figure 16 is please referred to, in this embodiment, left wall module 3 is an entire corrugated sheet component 7.Please refer to Figure 13, top cover form
Block 5 includes 51, two roof rais 52 of top plate and several top covers that top plate 51 is used to support between two roof rais 52
Crossbeam 53.Fig. 4 to fig. 6 is please referred to, floor module 6 is including bottom plate 61 and by several floor beams 62 and several underframe longitudinal members 63
61 frame of bottom plate for being used to support bottom plate 61 of composition, adjacent two pieces of bottom plates 61 are fixed with L-type folded plate part 10.
After each module independently completes, the front wall lower beam of front wall module 1 is respectively welded in the rear and front end of floor module 6
12 and rear wall module 2 rear wall lower beam 22, the front wall upper beam of front wall module 1 is respectively welded in the rear and front end of roof module 5
11 and rear wall module 2 rear wall upper beam 21；Then, left wall module 3 and right wall module 4 pass through 73 riveting of link slot on corrugated sheet
It connects the roof rai 52 of roof module 5, left wall module 3 and right wall module 4 and floor module is riveted by link slot 74 under corrugated sheet
1 He of front wall module is riveted respectively after the 71 edge 90-degree bent of corrugated sheet of 6 underframe longitudinal member 63, left wall module 3 and right wall module 4
The column of wall module 2 afterwards, to complete the general assembly in compartment.
The assembling process of each module:
Using riveting after overlap joint between 1: two piece of corrugated sheet 71 of front wall module, 71 top of corrugated sheet is put on corrugated sheet and is connected
The inside and outside riveting of slot 73,71 lower part of corrugated sheet put into link slot 74 under corrugated sheet and load onto interior seal cover board 76 and external seal cover board
It is riveted after 75, the gap of corrugated sheet 71 and each seal cover board uses sealant joint filling, link slot 73 and cross on front wall on corrugated sheet
The riveting of beam 11 is fixed, and link slot 74 and the riveting of front wall lower beam 12 are fixed under corrugated sheet, and vertical supports 722 are overlapped on lateral branch
It is riveted in support member 721；Gluing is used between corrugation plate support 72 and corrugated sheet 71, on corrugation plate support 72 and corrugated sheet
Link slot 74 is fixed using riveting under link slot 73 and corrugated sheet, and corrugation plate support 72 and front wall right column 14, a front wall left side are stood
Column 13 completes the assembling of front wall module 1 after being welded and fixed.
Left wall module 3: using riveting after overlap joint between the stupefied plate 71 of henry chloranthus herb, 71 upper end of corrugated sheet is put on corrugated sheet and is connected
Carry out inside and outside riveting after slot 73,71 lower end of corrugated sheet puts under corrugated sheet link slot 74 and loads onto interior seal cover board 76 and outer close
It is riveted after capping plate 75, the gap of corrugated sheet 71 and each seal cover board uses sealant joint filling, and vertical supports 722 are overlapped on
It rivets and fixes on horizontal support piece 721, gluing, corrugation plate support 72 are used between corrugation plate support 72 and corrugated sheet 71
It is riveted with link slot 74 under link slot 73, corrugated sheet on corrugated sheet, that is, completes the assembling of left wall module 3.
Right wall module 4: riveting after adjacent two pieces of corrugated sheets 71 overlap joint for cutting into certain length of right 4 front of wall module,
It connects into its front and back 90 ° of bending after the corrugated sheet 71 of an entirety, 71 rear portion of corrugated sheet and left door plate column 41 rivet.
It is riveted after adjacent two pieces of corrugated sheets 71 overlap joint at right 4 rear portion of wall module, front and back is rolled over after connecting into the corrugated sheet 71 of an entirety
Curved 90 °, 71 front of corrugated sheet and right door plate column 42 rivet.Door hinge 8 and right door plate column 42 rivet after with door frame
15 are welded and fixed.It is fixed between vertical supports 722 and horizontal support piece 721 using riveting after overlap joint, each supporting element and corrugation
Gluing is used between plate 71, uses riveting on corrugation plate support 72 and corrugated sheet under link slot 73, corrugated sheet between link slot 74
It connects, completes right wall module 4 after the horizontal support piece 721 in door panel assemblies and left door plate column 41, the riveting of right door plate column 42
Assembling.
Floor module 6: floor beam 62 and the welding of underframe longitudinal member 63 form chassis, bottom plate 61 after the completion of general assembly again with
Chassis carries out riveting fixation by L-type folded plate part.
Wall module 2 afterwards: rear wall upper beam 21, rear wall lower beam 22, rear wall left column 23 and rear wall right column 24 weld shape
At rear wall frame.Upper side frame 151, lower frame 152, left border 153 and the welding of Right Border 114 form door frame 15.Under
Frame 152 rivets a L-type folded plate part 10, and upper side frame 151 rivets a L-type folded plate part 10.Corrugated sheet 71 and upper and lower ends
Two L-type folded plate part rivetings.It is riveted after 90 ° of 71 or so Edge Bend of corrugated sheet with left border 153 and Right Border 114.Door hinge
Chain 8 is welded and fixed with door frame.Door hinge 8 and door frame be welded and fixed after i.e. after the completion of wall module 2 assembling.
Roof module 5: roof rai 52 and the welding of roof bow 53 form top cover support, top plate 51 and roof bow 53,
The assembling of roof module 5 is completed in the riveting of roof rai 52.
General assembly process: the front wall lower beam 12 of front wall module 1 and the rear wall lower beam 22 of rear wall module 2 and floor module 6
Underframe longitudinal member 63 be welded and fixed, the roof rai 52 of roof module 5 and the front wall upper beam 11 of front wall module 1 and rear wall mould
The rear wall upper beam 21 of block 2 is welded and fixed, the roof rai 52 of link slot 73 and roof module 5 on the corrugated sheet of left wall module 3
Riveting is fixed, and the underframe longitudinal member 63 of link slot 74 and floor module 6, which rivets, under the corrugated sheet of left wall module 3 fixes, left wall module
It rivets and fixes with the front wall left column 13 of front wall module 1 after 3 90 ° of 71 front end bending of corrugated sheet, the corrugated sheet of left wall module 3
It rivets and fixes with the rear wall left column 23 of rear wall module 2 after 71 90 ° of rear end bendings.Link slot 73 on the corrugated sheet of right wall module 4
It rivets and fixes with the roof rai 52 of roof module 5, the bottom plate of link slot 74 and floor module 6 under the corrugated sheet of right wall module 4
The riveting of stringer 63 is fixed, and is riveted after 90 ° of the 71 front end bending of corrugated sheet of right wall module 4 with the front wall right column 14 of front wall module 1
It is fixed, it rivets and fixes with the rear wall right column 24 of rear wall module 2 after 90 ° of the 71 rear end bending of corrugated sheet of right wall module 4.Bottom plate
61 form chassis module with floor beam 62 and the welding of underframe longitudinal member 63, and carry out riveting fixation by L-type folded plate part 10.Afterwards
The door hinge 8 of wall module and rear wall left column 23, the fixed assembly for completing compartment totality of rear wall right column 24 riveting.
Link slot 74 is used to support in the production of car module metaplasia with corrugated sheet under link slot 73 and corrugated sheet on corrugated sheet
Part 72 rivets the important temporary support skeleton as left and right wall module 4.In general assembly, link slot 73 and corrugation on corrugated sheet
Link slot 74 is fixed with stringer or riveting transverse beam under plate, for assembled fixed left wall module and right wall module.Corrugated sheet 71 is symmetrical
And certain length specification is used, the recessed 1mm in 71 side of corrugated sheet is for riveting after the overlap joint between corrugated sheet 71 and corrugated sheet 71
It connects, other side bending 90 ° of Shi Keyu columns riveting, riveting after when other side not bending can overlap with the corrugated sheet 71 of recessed 1mm
It connects.External seal cover board 75 and interior seal cover board 76 are link slot under same length specification, with L-type folded plate part 10 or corrugated sheet
74 rivetings use sealant joint filling with the gap of corrugated sheet 71, prevent from intaking in slot for sealing, to prevent compartment from intaking.
Length opposite extension or shearing sealing cover board after being connected according to corrugated sheet 71.
Main feature of the invention:
1. corrugated sheet 71 and 71 connection type of corrugated sheet: the recessed 1mm of corrugated sheet 71 for corrugated sheet 71 and corrugated sheet 71 it
Between overlap joint after rivet；
2. the connection type of corrugated sheet 71 and column: being riveted after 90 ° of 71 bending of corrugated sheet with column；
3. the connection of corrugated sheet 71 and crossbeam, sealing means: corrugated sheet 71 be fixed by caulking on corrugated sheet link slot 73 and
Under corrugated sheet on link slot 74, link slot 74 is fixed with riveting transverse beam under link slot 73 and corrugated sheet on corrugated sheet, seal cover board
It is riveted on corrugated sheet link slot, the gap between corrugated sheet 71 and seal cover board is filled by sealant.
4. modular assembly: after each module completes alone, after floor module 6 is welded and fixed with forward and backward wall module, top
Cover module 5 is welded and fixed with forward and backward wall module, left and right wall module upper and lower end pass through on corrugated sheet respectively link slot 73 and watt
Link slot 74 and roof module 5, the riveting of floor module 6 are fixed under stupefied plate, after 90 ° of 71 bending of corrugated sheet of left and right wall module
Fixed completion general assembly is riveted with forward and backward wall module.
5. each module carries out packing deformation according to market demand function, module interface is fixed, and design is rapidly completed.
Compartment skeleton of the invention is designed using all-aluminium construction, and covering uses aluminium alloy, nonmetallic materials or light-weight metal
Material.Compared with common steel compartment, 45% or more weight is reduced；Compared with composite material compartment, the design is more environmentally friendly,
Weight is also declined, and cabin strength, rigidity, durability are more excellent；Compared with full aluminium compartment, the covering of the design can be closed with aluminium
Gold, nonmetallic materials or lightweight metal material connection, the scope of application is wider, and assembly method more optimizes, the sealing waterproof in compartment
It is more reliable.
Existing boxcar material select unicity, the deficiency of production method, production technology with components direct-assembling for
Assembly, productive temp are slow.The design by energy conservation and environmental protection, increase economic efficiency for the purpose of, compartment use aluminium alloy, non-gold
The design for belonging to material or lightweight metal material modularization making, integrated general assembly, improves actual production efficiency.
The foregoing descriptions are merely the embodiment using this origination techniques content, any those skilled in the art use this wound
Make done modifications and changes, all belong to the scope of the patents of this creation opinion, and is not limited to those disclosed embodiments.
Claims (8)
1. a kind of modular assembly Lightweight carriage, it is characterised in that: including front wall module, rear wall module, left wall module, You Qiang
Module, roof module and floor module, each module carry out general assembly after independently completing；Part or complete in this six modules
Portion's module is using corrugated sheet component as compartment covering；
The corrugated sheet component includes corrugated sheet, link slot under link slot and corrugated sheet on corrugated sheet, link slot on corrugated sheet
Fix the upper and lower ends of corrugated sheet respectively with link slot under corrugated sheet, corrugated sheet component by link slot on corrugated sheet realize with watt
The connection of beam above stupefied board group part realizes the connection with the beam below corrugated sheet component by link slot under corrugated sheet.
2. a kind of modular assembly Lightweight carriage according to claim 1, it is characterised in that: connect on the corrugated sheet
Link slot includes the through slot for accommodating corrugated sheet under access slot and corrugated sheet, and through slot and corrugated sheet rivet, the side wall back of through slot
The first vertical joint face is extended to form to corrugated sheet, the bottom surface of through slot is horizontally extending to form the second horizontal connection
Face；Corrugated sheet component by the first joint face of link slot on corrugated sheet and the second joint face realize with above corrugated sheet component
The riveting of beam is fixed, and corrugated sheet component passes through the first joint face of link slot under corrugated sheet and the second joint face is realized and corrugated sheet
The riveting of beam below component is fixed.
3. a kind of modular assembly Lightweight carriage according to claim 1, it is characterised in that: the corrugated sheet component
It further include the external seal cover board and interior seal cover board being riveted under corrugated sheet on link slot, external seal cover board and interior seal cover board point
The gap under corrugated sheet and corrugated sheet between link slot is not closed from corrugated sheet front and rear sides, and corrugated sheet is filled using sealant
With the gap between external seal cover board and corrugated sheet and interior seal cover board, to prevent from intaking in slot.
4. a kind of modular assembly Lightweight carriage according to claim 1, it is characterised in that: the corrugated sheet component
Two sides respectively connect a column, rivet after corrugated sheet edge 90-degree bent with column.
5. a kind of modular assembly Lightweight carriage according to claim 1, it is characterised in that: be located at the same corrugated sheet
Adjacent two pieces of corrugated sheets of component overlap, one of corrugated sheet after the thickness of the recessed corrugated sheet of lap-joint with another piece
The lap-joint of two pieces of corrugated sheets, is then riveted together by corrugated sheet overlap joint.
6. according to claim 1 to a kind of modular assembly Lightweight carriage described in 5 any one, it is characterised in that: described
Front wall module, left wall module and right wall module include corrugated sheet component；Front wall module further includes by front wall upper beam, front wall
The front wall frame of lower beam, front wall left column and front wall right column composition, before the corrugated sheet component surrounding of front wall module is connected to
On wall frame；The rear wall frame includes being made of rear wall upper beam, rear wall lower beam, rear wall left column and rear wall right column
Rear wall frame, two door panel assemblies of rear wall frame articulation；A door panel assemblies, the door panel assemblies two are equipped in the middle part of right wall module
Side is equipped with the corrugated sheet component；Roof module includes top plate, two roof rais and is located between two roof rais
It is used to support several roof bows of top plate；Floor module includes bottom plate and is made of several floor beams and several underframe longitudinal members
The chassis for being used to support bottom plate；
The front wall lower beam of front wall module and the rear wall lower beam of rear wall module, top cover is respectively welded in the rear and front end of floor module
The front wall upper beam of front wall module and the rear wall upper beam of rear wall module is respectively welded in the rear and front end of module；Left wall module and the right side
Wall module is riveted the roof rai of roof module, left wall module and right wall module by link slot on corrugated sheet and passed through under corrugated sheet
It is riveted respectively after the corrugated sheet edge 90-degree bent of the underframe longitudinal member of link slot riveting floor module, left wall module and right wall module
The column of front wall module and rear wall module, to complete the general assembly in compartment.
7. a kind of modular assembly Lightweight carriage according to claim 6, it is characterised in that: the door panel assemblies packet
Corrugated sheet, external seal cover board, L-type folded plate part and door frame are included, door frame is by two upper side frame, lower frame and left and right side frame groups
At corrugated sheet upper and lower ends respectively rivet a L-type folded plate part, and the L-type folded plate part and upper side frame of corrugated sheet upper end rivet, corrugation
The L-type folded plate part of plate lower end and lower frame rivet, after the left and right edges 90-degree bent of corrugated sheet respectively with left border and right edge
Frame riveting；The gap of the gap of external seal cover plate for sealing corrugated sheet and L-type folded plate part, corrugated sheet and external seal cover board uses sealing
Glue joint filling.
8. a kind of modular assembly Lightweight carriage according to claim 6, it is characterised in that: the right wall module tool
There are a door panel assemblies of single open-door, the door frame of the door panel assemblies is surrounded by noise reduction waterproof adhesive tape；The rear wall module
Two door panel assemblies with clamshell doors, between rear wall frame and the gap and two door panel assemblies of two door panel assemblies
Noise reduction waterproof adhesive tape is equipped in gap.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910051294.3A CN109747723A (en) | 2019-01-21 | 2019-01-21 | A kind of modular assembly Lightweight carriage |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910051294.3A CN109747723A (en) | 2019-01-21 | 2019-01-21 | A kind of modular assembly Lightweight carriage |
Publications (1)
| Publication Number | Publication Date |
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| CN109747723A true CN109747723A (en) | 2019-05-14 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910051294.3A Pending CN109747723A (en) | 2019-01-21 | 2019-01-21 | A kind of modular assembly Lightweight carriage |
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Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN110239635A (en) * | 2019-07-19 | 2019-09-17 | 重庆铝器时代科技有限公司 | A kind of lightweight boxcar assembly of modular assembly |
| CN110254531A (en) * | 2019-07-29 | 2019-09-20 | 重庆津浦科技发展有限公司 | A kind of corrugation board type carriage |
| CN110254530A (en) * | 2019-07-19 | 2019-09-20 | 重庆铝器时代科技有限公司 | One kind, which has, reinforces the modular lightweight boxcar of floor module |
| CN110588806A (en) * | 2019-10-14 | 2019-12-20 | 方大新材料（江西）有限公司 | Full-aluminum alloy van carriage and manufacturing process thereof |
| CN113086027A (en) * | 2021-04-26 | 2021-07-09 | 安徽轻运达科技有限公司 | Lightweight automobile compartment body production process and compartment body |
| CN113581301A (en) * | 2021-09-06 | 2021-11-02 | 北京百度网讯科技有限公司 | Carriage and electric motor car |
| CN114987629A (en) * | 2022-06-02 | 2022-09-02 | 中集车辆(集团)股份有限公司 | Van-type carriage body |
| CN115285234A (en) * | 2022-08-11 | 2022-11-04 | 一汽解放汽车有限公司 | Carriage and vehicle |
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| CN110239635A (en) * | 2019-07-19 | 2019-09-17 | 重庆铝器时代科技有限公司 | A kind of lightweight boxcar assembly of modular assembly |
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| CN110588806A (en) * | 2019-10-14 | 2019-12-20 | 方大新材料（江西）有限公司 | Full-aluminum alloy van carriage and manufacturing process thereof |
| CN113086027A (en) * | 2021-04-26 | 2021-07-09 | 安徽轻运达科技有限公司 | Lightweight automobile compartment body production process and compartment body |
| CN113581301A (en) * | 2021-09-06 | 2021-11-02 | 北京百度网讯科技有限公司 | Carriage and electric motor car |
| CN114987629A (en) * | 2022-06-02 | 2022-09-02 | 中集车辆(集团)股份有限公司 | Van-type carriage body |
| CN115285234A (en) * | 2022-08-11 | 2022-11-04 | 一汽解放汽车有限公司 | Carriage and vehicle |
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