CN109747323B - Manufacturing process of crystal-inlaid wall cloth, obtained product and manufacturing equipment - Google Patents
Manufacturing process of crystal-inlaid wall cloth, obtained product and manufacturing equipment Download PDFInfo
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- CN109747323B CN109747323B CN201910022324.8A CN201910022324A CN109747323B CN 109747323 B CN109747323 B CN 109747323B CN 201910022324 A CN201910022324 A CN 201910022324A CN 109747323 B CN109747323 B CN 109747323B
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Abstract
The invention discloses a manufacturing process of crystal-inlaid wall cloth, an obtained product and manufacturing equipment. The invention has the following advantages and effects: in the use process, the crystal-inlaid wall cloth is different from the traditional wall cloth which is decorated by applying different patterns or embossing embossments on the base cloth, and the crystal is used as the surface layer, so that the independence and the layering of the wall cloth are more distinct, and the crystal-inlaid wall cloth can be more attractive in use.
Description
Technical Field
The invention relates to the technical field of home decoration fabric decorative wall cloth, in particular to a manufacturing process, a product and manufacturing equipment of crystal-inlaid wall cloth.
Background
The wall cloth is a fabric for pasting the wall surface, the common fabric is a base fabric, a printing or embossing is applied on the base fabric, the wall cloth is also woven by jacquard, and the used patterns are mostly geometric figures and flower patterns. With the development of socioeconomic, the application of the wall cloth by consumers is more and more extensive.
The wall cloth in the market at present mainly adopts a single surface fabric layer as the theme of the wall cloth, and does not have any decoration to better reflect the high-level aesthetic property and uniqueness of the wall cloth.
Based on this, the applicant has made the present invention.
Disclosure of Invention
The invention aims to provide crystal-inlaid wall cloth which can embody high-level aesthetic property and independence and is durable in use, a manufacturing process of the crystal-inlaid wall cloth and a compound machine for manufacturing the crystal-inlaid wall cloth.
The technical purpose of the invention is realized by the following technical scheme: a manufacturing process of crystal-inlaid wall cloth comprises the following steps: designing two corresponding same templates according to different patterns on the wall cloth, wherein the templates are provided with through holes for placing crystals; step two: putting crystals into one of the templates, respectively inserting the templates into a dispenser and a compounding machine, wherein the template with the crystals is inserted into the compounding machine; step three: a dispensing head of the dispensing machine corresponds to a through hole on the template, and a telescopic pressure bar of the compound machine corresponds to the through hole on the template; step four: pressing and compounding the fabric layer and the non-woven layer into wall cloth through a hot melt adhesive machine; step five: calibrating the positions of the wall cloth and the template which pass through the glue dispenser; step six: dispensing the wall cloth; step seven: calibrating the positions of the wall cloth and the template passing through the compound machine; step eight: heating the wall cloth at 130-180 ℃; step nine: extruding the crystal to a dispensing point on the wall cloth by using a telescopic pressure lever on a press plate of the compound machine; step ten: and cooling to obtain the crystal-inlaid wall cloth.
And further setting that in the fifth step and the seventh step, the far infrared ray is adopted to calibrate the wall cloth and the template for the video camera.
Further, the irradiation direction of the far infrared ray is perpendicular to the advancing direction of the wall cloth.
It is further set that in the first step, the thickness of the template is 7.5-8.5mm higher than the height of the crystal.
It is further set that, in step eight, the heating time is 8-10 seconds.
The invention also aims to provide a crystal-inlaid wall cloth which comprises the wall cloth processed by the manufacturing process.
Another objective of the present invention is to provide a dispensing compound machine for manufacturing a die-set wall cloth, which comprises a dispensing machine and a compound machine connected with each other, the glue dispenser and the compound machine both comprise platforms, supports are arranged on two sides of the rear end of each platform, a pressure plate is hinged between the supports, an inner groove is arranged on the pressure plate and faces one side of each platform, an inserting port is arranged on one side of the pressure plate, a template is inserted in each inserting port, a through hole is arranged on each template, a plurality of fixed through holes are arranged at the bottom of each inner groove of the glue dispenser, a plurality of glue dispensing heads corresponding to the through holes on the templates are fixedly arranged in the fixed through holes in a penetrating manner, a plurality of fixed jacks are arranged at the bottom of each inner groove of the compound machine, and telescopic pressure rods corresponding to the through holes on the templates are inserted in the fixed jacks in, the front end of the telescopic pressure rod penetrates into the through hole, and a heating device is arranged on a platform where the compound machine is located.
Further, far infrared ray viewing machines are arranged on two sides of the platform of the glue dispenser and the compound machine.
Further, the irradiation direction of the far infrared rays is perpendicular to the advancing direction of the wall cloth.
In conclusion, the invention has the following beneficial effects: in the use process, the crystal-inlaid wall cloth is different from the traditional wall cloth which is decorated by applying different patterns or embossing embossments on the base cloth, and the crystal is used as the surface layer, so that the independence and the layering of the wall cloth are more distinct, and the crystal-inlaid wall cloth can be more attractive in use.
Drawings
FIG. 1 is a perspective view of a multi-functional peripheral of the present invention;
fig. 2 is a schematic structural view of the crystal-inlaid wall covering of the present invention.
In the figure: 1. a glue dispenser; 2. a compound machine; 3. a platform; 4. a support; 5. pressing a plate; 6. an inner groove; 7. an interface; 8. a template; 9. a through hole; 10. fixing the through hole; 11. dispensing a glue head; 12. fixing the jack; 13. a telescopic pressure lever; 14. a heating device; 15. a far infrared ray viewing machine; 16. a non-woven layer; 17. a fabric layer; 18. and (4) crystal.
Detailed Description
The present invention is described in further detail below with reference to fig. 1 and 2.
A manufacturing process of crystal-inlaid wall cloth comprises the following steps: the corresponding template 8 is designed according to different patterns on the wall cloth, a through hole 9 with the function of placing the crystal 18 is arranged on the template 8 corresponding to the position where the wall cloth needs to be embedded with the crystal, the size of the through hole 9 is matched with the crystal 18, the thickness of the template 8 is 7.5-8.5mm higher than the height of the crystal 18, and the template 8 is divided into two same blocks.
Step two: two identical templates 8 are respectively inserted into the glue dispenser 1 and the compound machine 2, wherein crystals 18 are placed in through holes 9 of the templates 8 inserted into the compound machine 2, and the crystals 18 are clamped in the through holes 9 due to the fact that the through holes 9 are matched with the crystals 18 and are not prone to falling. When the crystal 18 is placed, a layer of protective film can be covered on the surface of one side, far away from the wall cloth, of the template 8, the protective film has certain toughness, the covering of the protective film is loose, a part of the protective film can extend into the through hole 9 of the template 8, and therefore the crystal 18 after being installed is further prevented from vibrating and falling out of the template 8.
Step three: the dispensing head 11 of the dispenser 1 corresponds to the through hole 9 on the template 8, the telescopic pressure rod 13 of the compound machine 2 corresponds to the through hole 9 on the template 8, and the front end of the telescopic pressure rod 13 is abutted against the crystal 18.
Step four: the fabric layer 17 and the non-woven layer 16 are pressed and adhered through a hot melt adhesive machine to be compounded into wall cloth, and the crystal 18 is embedded on the fabric layer 17, so that the non-woven layer 16 can have rebound buffering when the compound machine 2 is compressed when the crystal 18 or small stone or other small ornaments are embedded, and the embedding process is firmer;
step five: the wall cloth is driven to move by the rotating roller on the dispenser 1, then far infrared rays at two sides of the dispenser 1 are used for aligning the edges of the left and right positioning lines on the wall cloth with the through holes 9 on the template 8 on the dispenser 1, and the far infrared rays are ensured to be vertical to the advancing direction of the wall cloth.
Step six: dispensing points needing dispensing on the wall cloth;
step seven: the wall cloth is driven to the compound machine 2 by using a rotating roller on the compound machine 2, far infrared rays on two sides of the compound machine 2 are used for calibrating the position of the camera passing through the wall cloth and the template 8 of the compound machine 2, and the far infrared rays are ensured to be vertical to the advancing direction of the wall cloth, so that the dispensing point and the corresponding crystal 18 on the template 8 are positioned at the same position;
step eight: the heating button on the compound machine 2 is pressed to enable the heating device 14 on the platform 3 to heat the wall cloth, the heating temperature is 130-180 ℃, the heating time is 8-10 seconds, and the preferred heating time is 9 seconds. The temperature for melting and sticking the crystal 18 by the hot melt adhesive can not damage the wall cloth, and the crystal 18 can not be damaged in the subsequent extrusion process because the hardness and the melting point of the crystal 18 are high;
step nine: pressing a crystal embedding button on the compound machine 2, starting the telescopic pressure rod 13, enabling the telescopic pressure rod 13 to extend to penetrate through the through hole 9 on the template 8, and extruding the crystal 18 to a dispensing point;
step eight: and cooling to obtain the crystal-inlaid wall cloth.
The invention also aims to provide the wall cloth manufactured by the manufacturing process, which comprises a non-woven layer 16 and a fabric layer 17, wherein the non-woven layer 16 and the fabric layer 17 are laminated and compounded through a hot melt adhesive machine, the fabric layer 17 is provided with patterns, and a plurality of crystals 18 are embedded in the fabric layer 17 according to the patterns of the fabric layer 17.
The invention also aims to provide a special glue dispensing compound machine 2 for manufacturing crystal-embedded wall cloth, which comprises a glue dispensing machine 1 and a compound machine 2 which are connected with each other, wherein the glue dispensing machine 1 and the compound machine 2 respectively comprise a platform 3, a rotating roller is arranged at the rear end of the platform 3 where the compound machine 2 is positioned, the wall cloth is driven to move by the rotating roller, and an elastic colloid is arranged on a roller body of the rotating roller so as to prevent crystals on the wall cloth from being damaged. The rotating roller can also be provided with holes corresponding to the patterns on the roller body, and different rotating rollers can be replaced according to different patterns, so that the crystal cannot be pressed. Wall cloth is glued through 1 point of point gum machine earlier, and it forms to inlay the brilliant through compounding machine 2 again, and 3 both sides of platform all are provided with support 4, and wall cloth is transported to platform 3 from support 4 directions on.
A pressing plate 5 is hinged between the brackets 4, and the pressing plate 5 can be pressed on the delivered wall cloth after rotating. The pressure plate 5 is provided with an inner groove 6 on the side facing the platform 3. One side of clamp plate 5 sets up interface 7, all pegs graft in interface 7 and is provided with template 8, is provided with through-hole 9 on the template 8, and this through-hole 9 corresponds the design according to the flower type of different wallcoverings.
The tank bottom of the inner groove 6 of the dispenser 1 is provided with a plurality of fixed through holes 10, and a plurality of dispensing heads 11 corresponding to the through holes 9 on the template 8 are fixedly arranged in the fixed through holes 10 in a penetrating manner. The dispensing machine 1 is provided with a dispensing button, the dispensing button corresponds to the connecting point glue head 11, and after the dispensing button is pressed, the dispensing head 11 works to spray glue.
A plurality of fixed jacks 12 are arranged at the bottom of the inner groove 6 of the compound machine 2, telescopic press rods 13 corresponding to the through holes 9 on the template 8 are inserted into the fixed jacks 12, and the front ends of the telescopic press rods 13 penetrate into the through holes 9 of the template 8. The compound machine 2 is provided with a crystal embedding button which is correspondingly connected with the crystal embedding button, and after the crystal embedding button is pressed, the telescopic pressure rod 13 works to push the crystal 18 out of the through hole 9 of the template 8.
The platform 3 where the compound machine 2 is located is provided with a heating device 14, the heating device 14 mainly comprises electric heating wires, and the electric heating wires are evenly distributed, so that the heating effect is more uniform. The heating temperature of the heating device 14 is between 130-180 degrees celsius.
Far infrared ray cameras 15 are arranged on two sides of a platform 3 of the glue dispenser 1 and the compound machine 2, and the irradiation direction of the far infrared ray is perpendicular to the advancing direction of wall cloth.
When the glue dispensing compound machine 2 is used, the crystal 18 is put into the through hole 9 of one of the templates 8, then the two templates 8 are respectively inserted into the glue dispensing machine 1 and the insertion port 7 of the compound machine 2, and the template 8 with the crystal 18 is inserted into the compound machine 2. The dispensing head 11 of the dispenser 1 is made to pass through the through hole 9 of the template 8, and the front end of the telescopic pressure bar 13 is made to pass through the through hole 9 of the template 8 and to abut against the crystal 18.
The wall cloth is firstly conveyed to the platform 3 where the glue dispenser 1 is located through the rotating roller at the rear end of the compound machine 2, the far infrared is utilized to calibrate the wall cloth and the template 8 to the camera at the moment, and then the glue dispensing button is pressed, so that the glue dispensing head 11 works to dispense glue to the wall cloth.
And then the wall cloth is conveyed to the platform 3, the template 8 and the wall cloth are calibrated by utilizing the far infrared camera, so that the positions of the dispensing points and the crystals 18 on the template 8 are kept consistent, and the dispensing points are ensured to correspond to the crystals 18. The button of the heating device 14 is pressed to heat the wall cloth on the platform 3, the heating temperature is controlled to be 130-180 ℃, and the heating time is controlled to be 8-10 seconds. And further pressing the crystal embedding button, the telescopic pressure rod 13 works, and the telescopic pressure rod 13 extends to extrude the crystal 18 in the template 8 to the dispensing point to realize the crystal embedding effect.
Finally, after natural cooling, the crystal 18 is fixed on the wall cloth to obtain the crystal-inlaid wall cloth. The present embodiment is only for explaining the present invention, and it is not limited to the present invention, and those skilled in the art can make modifications of the present embodiment without inventive contribution as needed after reading the present specification, but all of them are protected by patent law within the scope of the claims of the present invention.
Claims (9)
1. A manufacturing process of a crystal-inlaid wall cloth is characterized by comprising the following steps: comprises the following steps of (a) carrying out,
the method comprises the following steps: designing two corresponding same templates according to different patterns on the wall cloth, wherein the templates are provided with through holes for placing crystals;
step two: putting crystals into one of the templates, respectively inserting the templates into a dispenser and a compounding machine, wherein the template with the crystals is inserted into the compounding machine;
step three: a dispensing head of the dispensing machine corresponds to a through hole on the template, and a telescopic pressure bar of the compound machine corresponds to the through hole on the template;
step four: pressing and compounding the fabric layer and the non-woven layer into wall cloth through a hot melt adhesive machine;
step five: calibrating the positions of the wall cloth and the template which pass through the glue dispenser;
step six: dispensing the wall cloth;
step seven: calibrating the positions of the wall cloth and the template passing through the compound machine;
step eight: heating the wall cloth at 130-180 ℃;
step nine: extruding the crystal to a dispensing point on the wall cloth by using a telescopic pressure lever on a press plate of the compound machine;
step ten: and cooling to obtain the crystal-inlaid wall cloth.
2. The manufacturing process of the crystal-inlaid wall cloth according to claim 1, characterized in that: and in the fifth step and the seventh step, the far infrared ray is adopted to calibrate the wall cloth and the template by the camera.
3. The manufacturing process of the crystal-inlaid wall cloth according to claim 2, characterized in that: the irradiation direction of the far infrared rays is perpendicular to the advancing direction of the wall cloth.
4. The manufacturing process of the crystal-inlaid wall cloth according to claim 1, characterized in that: in the first step, the thickness of the template is 7.5-8.5mm higher than the height of the crystal.
5. The manufacturing process of the crystal-inlaid wall cloth according to claim 1, characterized in that: in step eight, the heating time is 8-10 seconds.
6. The utility model provides a set brilliant wall paper which characterized in that: comprising a wall covering produced by the process of claims 1-5.
7. The utility model provides a make some glue compounding machine of brilliant wall paper which characterized in that: point gum machine and compounding machine including interconnect, point gum machine and compounding machine all include the platform, the both sides of platform rear end all are provided with the support, it has a clamp plate to articulate between the support, set up the inner groovy towards platform one side on the clamp plate, one side of clamp plate sets up the interface, all peg graft in the interface and be provided with the template, be provided with the through-hole in the template, the tank bottom of the inner groovy of point gum machine is provided with a plurality of fixed perforation, wear to establish in a plurality of fixed perforation and be fixed with a plurality of and the head of gluing that the through-hole corresponds on the template, be provided with a plurality of fixed jacks on the tank bottom of the inner groovy on the compounding machine, the interpolation of a plurality of fixed jack is provided with the flexible depression bar that corresponds with the through-hole on the template.
8. The compound machine for dispensing glue for manufacturing crystal-inlaid wall cloth according to claim 7, is characterized in that: and far infrared ray viewing machines are arranged on two sides of the platform of the glue dispenser and the compound machine.
9. The compound machine for dispensing glue for manufacturing crystal-inlaid wall cloth according to claim 8, is characterized in that: the irradiation direction of the far infrared rays is perpendicular to the advancing direction of the wall cloth.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910022324.8A CN109747323B (en) | 2019-01-10 | 2019-01-10 | Manufacturing process of crystal-inlaid wall cloth, obtained product and manufacturing equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910022324.8A CN109747323B (en) | 2019-01-10 | 2019-01-10 | Manufacturing process of crystal-inlaid wall cloth, obtained product and manufacturing equipment |
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| Publication Number | Publication Date |
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| CN109747323A CN109747323A (en) | 2019-05-14 |
| CN109747323B true CN109747323B (en) | 2020-11-13 |
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| CN201910022324.8A Active CN109747323B (en) | 2019-01-10 | 2019-01-10 | Manufacturing process of crystal-inlaid wall cloth, obtained product and manufacturing equipment |
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Family Cites Families (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| AT512125B1 (en) * | 2011-10-31 | 2013-08-15 | Pointner Stefan | METHOD FOR PRODUCING CRYSTAL DECORATION ELEMENTS |
| CN203360937U (en) * | 2013-05-30 | 2013-12-25 | 上海真蒂装饰材料有限公司 | Diamond inlaid wallpaper |
| CN104228440B (en) * | 2014-09-30 | 2017-04-12 | 东莞市普致自动化科技有限公司 | Greeting card bead gluing machine |
| CN105105373B (en) * | 2015-09-16 | 2016-10-05 | 杭州从众机械设备有限公司 | Brush rhinestone all-in-one |
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