CN109742875A - A kind of praseodymium neodymium permanent magnet submersible pump motor Special rotor - Google Patents

A kind of praseodymium neodymium permanent magnet submersible pump motor Special rotor Download PDF

Info

Publication number
CN109742875A
CN109742875A CN201910232990.4A CN201910232990A CN109742875A CN 109742875 A CN109742875 A CN 109742875A CN 201910232990 A CN201910232990 A CN 201910232990A CN 109742875 A CN109742875 A CN 109742875A
Authority
CN
China
Prior art keywords
rotor
iron plate
submersible pump
semiaxis
permanent magnet
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201910232990.4A
Other languages
Chinese (zh)
Inventor
郝建利
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Handan Run Tian Pump Industry Co Ltd
Original Assignee
Handan Run Tian Pump Industry Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Handan Run Tian Pump Industry Co Ltd filed Critical Handan Run Tian Pump Industry Co Ltd
Priority to CN201910232990.4A priority Critical patent/CN109742875A/en
Publication of CN109742875A publication Critical patent/CN109742875A/en
Pending legal-status Critical Current

Links

Landscapes

  • Structures Of Non-Positive Displacement Pumps (AREA)
  • Permanent Field Magnets Of Synchronous Machinery (AREA)

Abstract

The present invention relates to water leaching type submersible pump technical field of motors, especially a kind of praseodymium neodymium permanent magnet submersible pump motor Special rotor, iron plate and rotor housing are set including in, iron plate parallel inserted is set in described in rotor housing, iron plate one end being set in described, lower semiaxis being installed, the other end is equipped with semiaxis, and the axis of the upper semiaxis and lower semiaxis is on same straight line, and to set iron plate in symmetrical for the upper semiaxis and lower semiaxis, it is described in set iron plate and be adhesive with half-moon-shaped magnetic material in two sides up and down.This casting aluminum rotor, copper bar squirrel cage only work on startup, it induces electric current and generates rotation, praseodymium neodymium permanent magnetic field draws spinner velocity by force to operating synchronously after starting, at this moment revolution and supply frequency are the same as frequency, there is no rotational speed difference between stator and rotor, rotor cage does not just have induced AC current yet, so the idle power consumption of motor is greatly lowered.

Description

A kind of praseodymium neodymium permanent magnet submersible pump motor Special rotor
Technical field
The present invention relates to water leaching type submersible pump technical field of motors more particularly to a kind of praseodymium neodymium permanent magnet submersible pump motors Special rotor.
Background technique
The dedicated asynchronous starting permanent-magnetic synchronous motor rotor of water immersion type submersible pump motor, after 5Hz mains frequency self-starting, warp Superpower praseodymium neodymium permanent magnetic field pulls in operating, since rotor does not have induced AC current to reduce reactive loss after synchronizing, tool Have structurally reasonable, reliable for operation, especially power consumption can be greatly lowered, and power is up to 0.9 or more even capacitive.
It is big that currently, the common induction asynchronous machine largely used is dived under water, originally there is reactive loss, and power consumption is high, efficiency It is low, the drawbacks such as power factor bottom, and permanent-magnetic synchronous motor rotor exactly solves the problem that asynchronous machine, is future The developing trend of " low-loss and energy-saving ".
Summary of the invention
The purpose of the present invention is to solve water leaching type submersible pump asynchronous induction machine reactive loss exists in the prior art Greatly, the high disadvantage of low efficiency, power consumption, and a kind of praseodymium neodymium permanent magnet submersible pump motor Special rotor proposed.
To achieve the goals above, present invention employs following technical solutions:
Design a kind of praseodymium neodymium permanent magnet submersible pump motor Special rotor, including in set iron plate and rotor housing, it is described in Iron plate parallel inserted is set in rotor housing, it is described in set iron plate one end lower semiaxis be installed, the other end is equipped with semiaxis, institute The axis for stating semiaxis and lower semiaxis is on same straight line, and the upper semiaxis and lower semiaxis symmetrical, institute of setting iron plate in Iron plate to be set in stating is adhesive with half-moon-shaped magnetic material in two sides up and down, the half-moon-shaped magnetic material lateral wall is close to rotor outer casing inner wall, Set in described it is corresponding on iron plate side and rotor outer casing inner wall offer keyway, it is described in set iron plate and rotor housing passes through key Slot is embedded in spline and is locked, and is equipped with the silicon steel sheet of circular ring shape at the port of rotor housing both ends, in the silicon steel sheet Side is corresponding with rotor housing to offer keyway.
Preferably, the half-moon-shaped magnetic material is set in and is coated with epoxy structural rubber on iron plate.
Preferably, setting iron plate in described is specially iron plate made of electrical pure iron, trade mark DT4E-DT4C.
Preferably, the half-moon-shaped magnetic material be praseodymium neodymium iron boron mixed sintering at half-moon-shaped block, trade mark N-52.
Preferably, uniform intervals offer multiple flat aluminum cast grooves of pears type, and the silicon steel sheet with the silicon steel sheet piece Piece body two sides are symmetrically arranged with long arris type magnetic bridge, and the flat cast aluminium slot number of pears type is specially 16.
Preferably, the half-moon-shaped magnetic material be bonded in set iron plate two sides, used jointing material is quick asphalt mixtures modified by epoxy resin Rouge.
Preferably, it is epoxy construction that used adhesive in iron plate and half-moon-shaped magnetic material indentation rotor housing is set in described Glue is TY5324, TY5326 and JL6236 adapted promotor JL-7649.
The present invention also provides a kind of preparation methods of praseodymium neodymium permanent magnet submersible pump motor Special rotor, and specific steps are such as Under:
S1, by 45# steel round steel blanking, the upper and lower semiaxis of predetermined size is made through lathe, by upper and lower semiaxis one end position Punching, other end fluting, the width of notch set iron plate strict conformance in;
S2, set iron plate by and be inserted into upper and lower half shaft relief, adjustment center distance is simultaneously welded, become one it is whole Body is pedestal;
S3, by lathe turning on pedestal, be ground to specification error, and iron plate is set in grinding because of the burr that generates when turning;
S4, by two blocks of half-moon-shaped magnetic materials with epoxy resin be pasted onto set iron plate two sides, after cured constitute rotor bearing;
S5, rotor bearing outer circle is applied into structure glue, is pressed into rotor housing and keyway 10 together with spline, to structure glue P-m rotor is constituted after solidification;
S6, by lathe finish turning in the rotor blank, until specification error;
S7, grinding machine on the good rotor of vehicle is refined;
S8, the rotor of milled is corrected into dynamic balancing;
S9, magnetizing are tested into control laboratory, and qualification installation, unqualified to scrap, waste disposal is made in dismantling.
A kind of praseodymium neodymium permanent magnet submersible pump motor Special rotor proposed by the present invention, beneficial effect are: the praseodymium Neodymium permanent magnet submersible pump motor Special rotor only works on startup in cast aluminium, copper bar squirrel cage, induces electric current and generates rotation, Praseodymium neodymium permanent magnetic field draws spinner velocity by force to operating synchronously after starting, and at this moment revolution and supply frequency are the same as frequency, stator and rotor Between there is no a rotational speed difference, rotor cage does not just have induced AC current yet, so the idle power consumption of motor is greatly lowered.
Detailed description of the invention
Fig. 1 is a kind of explosive view of praseodymium neodymium permanent magnet submersible pump motor Special rotor proposed by the present invention.
Fig. 2 is a kind of internal structure enlarged drawing of praseodymium neodymium permanent magnet submersible pump motor Special rotor proposed by the present invention.
Fig. 3 is a kind of partial enlarged view of praseodymium neodymium permanent magnet submersible pump motor Special rotor proposed by the present invention.
Fig. 4 is a kind of side view of praseodymium neodymium permanent magnet submersible pump motor Special rotor proposed by the present invention.
Fig. 5 is a kind of structure chart of praseodymium neodymium permanent magnet submersible pump motor Special rotor silicon steel sheet proposed by the present invention.
Fig. 6 is a kind of rotor housing installation diagram of praseodymium neodymium permanent magnet submersible pump motor Special rotor proposed by the present invention.
Fig. 7 is a kind of structural schematic diagram of praseodymium neodymium permanent magnet submersible pump motor Special rotor spline proposed by the present invention.
In figure: silicon steel sheet 1, upper semiaxis 2, lower semiaxis 3, in set iron plate 4, half-moon-shaped magnetic material 5, spline 6, long arris type magnetic bridge 7, the flat aluminum cast groove 8 of pears type, rotor housing 9, keyway 10.
Specific embodiment
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete Site preparation description, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.
Referring to Fig.1-7, a kind of praseodymium neodymium permanent magnet submersible pump motor Special rotor, including in set iron plate 4 and rotor housing 9, in set iron plate 4 be specially electrical pure iron made of iron plate, trade mark DT4E-DT4C, in set 4 parallel inserted of iron plate outside rotor In set 9, in set 4 one end of iron plate lower semiaxis 3 be installed, the other end is equipped with semiaxis 2, at the axis of upper semiaxis 2 and lower semiaxis 3 In on same straight line, and to set iron plate 4 in symmetrical for upper semiaxis 2 and lower semiaxis 3, in set about 4 two sides of iron plate and be adhesive with partly Month type magnetic material 5, half-moon-shaped magnetic material 5 be praseodymium neodymium iron boron mixed sintering at half-moon-shaped block, trade mark N-52, half-moon-shaped magnetic material 5 lateral walls are close to 9 inner wall of rotor housing, half-moon-shaped magnetic material 5 be bonded in set 4 two sides of iron plate, used jointing material is Quick epoxy resin, half-moon-shaped magnetic material 5 and in set and be coated with epoxy structural rubber on iron plate 4, in set iron plate 4 and half-moon-shaped magnetic material It is TY5324, TY5326 and JL6236 adapted promotor that used adhesive, which is epoxy structural rubber, in 5 indentation rotor housings 9 JL-7649 sets on 9 inner wall of 4 side of iron plate and rotor housing correspondence in and offers keyway 10, in set iron plate 4 and rotor housing 9 Spline 6 is embedded in by keyway 10 to be locked, and the silicon steel sheet 1 of circular ring shape, silicon steel sheet are installed at 9 both ends port of rotor housing Uniform intervals offer the flat aluminum cast groove 8 of multiple pears types with 1, and 1 body two sides of silicon steel sheet be symmetrically arranged with long arris type every Magnetic bridge 7, flat 8 quantity of aluminum cast groove of pears type is specially 16, and 1 inside of silicon steel sheet is corresponding with rotor housing 9 to offer keyway 10.
Compared with traditional induction electromotor rotor, this casting aluminum rotor, copper bar squirrel cage are only starting rotor of the present invention When work, induce electric current and generate rotation, praseodymium neodymium permanent magnetic field draws spinner velocity by force to operating synchronously after starting, this When revolution and supply frequency there is no rotational speed difference with frequency, between stator and rotor, rotor cage does not just have induced AC current yet, so Motor is idle, and power consumption is greatly lowered.
The present invention also provides a kind of preparation methods of praseodymium neodymium permanent magnet submersible pump motor Special rotor, and specific steps are such as Under:
S1, by 45# steel round steel blanking, the upper and lower semiaxis of predetermined size is made through lathe, by upper and lower semiaxis one end position Punching, other end fluting, the width of notch set 4 strict conformance of iron plate in;
S2, set iron plate by and be inserted into upper and lower half shaft relief, adjustment center distance is simultaneously welded, become one it is whole Body is pedestal;
S3, by lathe turning on pedestal, be ground to specification error, and iron plate 4 is set in grinding because of the burr that generates when turning;
S4, by two blocks of half-moon-shaped magnetic materials 5 with epoxy resin be pasted onto set 4 two sides of iron plate, after cured constitute rotor it is whole Axis;
S5, rotor bearing outer circle is applied into structure glue, is pressed into rotor housing 9 and keyway 10 together with spline 6, to structure P-m rotor is constituted after adhesive curing;
S6, by lathe finish turning in the rotor blank, until specification error;
S7, grinding machine on the good rotor of vehicle is refined;
S8, the rotor of milled is corrected into dynamic balancing;
S9, magnetizing are tested into control laboratory, and qualification installation, unqualified to scrap, waste disposal is made in dismantling.
Illustrate: 1, magnetizing is radial magnetizing, and magnetic pole S, N are opposite.2, cast aluminium copper rotor is different from convention rotor, turns If sub- cast aluminium area is excessive, rotor punching silicon steel sheet area will reduce, and certainly will influence magnetic permeability;It is opened if cast aluminium area is too small Dynamic performance is bad, and for above-mentioned condition, rotor punching of the present invention uses oval flat groove profile, long arris type magnetic bridge road piece, and It is a set of to develop transfer rotor punching mould, under the premise of not increasing magnetic resistance, increases cast aluminium area.
Asynchronous starting, permanent-magnetic synchronous motor rotor working principle are as follows: starting is initial, the rotor and ordinary motor Equally, it when stator winding is presented with 50Hz three-phase alternating current, generates and the consistent rotation of frequency touches a rotor and touches field in rotation It under effect, generates induced electromotive force and forms induced magnetic field, and touched what stator rotating excitation field and rotor induction kinetic potential were formed Under field interactions, rotor starts to rotate, and when reaching asynchronous speed, is pulled in by force by praseodymium neodymium magnetic material ultrastrong magnetic field, this It is synchronous with rotary speed of rotator that field is touched in Shi Dingzi rotation, due to there is no a slip, cast aluminium copper comb cage no longer incude AC electromotive force and It rotates and does work by praseodymium neodymium permanent-magnet magnetic magnetic field drive rotor.
When network voltage reduces, motor speed will not decline the present invention, and lift, the flow of water pump will not be with power grids Voltage reduces and declines.
Present invention work is operating synchronously state, does not have rotational speed difference between the rotating excitation field generated due to stator and rotor, Casting aluminum rotor copper comb cage does not just have induced current yet, and rotor does not have reactive loss, so Overall Power Consumption will be greatly reduced, such as Common 200 type 800-22-7.5kW Rated motor operating current 18A, and 200 type 80-22-7.5kW motors of permanent-magnet synchronous rotor Rated operational current is only 15.45A.
The foregoing is only a preferred embodiment of the present invention, but scope of protection of the present invention is not limited thereto, Anyone skilled in the art in the technical scope disclosed by the present invention, according to the technique and scheme of the present invention and its Inventive concept is subject to equivalent substitution or change, should be covered by the protection scope of the present invention.

Claims (8)

1. a kind of praseodymium neodymium permanent magnet submersible pump motor Special rotor, including in set iron plate (4) and rotor housing (9), feature Be: setting iron plate (4) parallel inserted in described in the rotor housing (9), it is described in set iron plate (4) one end lower semiaxis be installed (3), the other end is equipped with semiaxis (2), and the axis of the upper semiaxis (2) and lower semiaxis (3) is on same straight line, and described Upper semiaxis (2) and lower semiaxis (3) set iron plate (4) symmetrically in, it is described in set iron plate (4) up and down two sides be adhesive with it is half-moon-shaped Magnetic material (5), half-moon-shaped magnetic material (5) lateral wall are close to rotor housing (9) inner wall, set in described iron plate (4) side and Correspondence offers keyway (10) on rotor housing (9) inner wall, it is described in set iron plate (4) and rotor housing (9) and pass through keyway (10) It is embedded in spline (6) to be locked, the silicon steel sheet (1) of circular ring shape, the silicon is installed at rotor housing (9) the both ends port It is corresponding with rotor housing (9) on the inside of steel disc (1) to offer keyway (10).
2. a kind of praseodymium neodymium permanent magnet submersible pump motor Special rotor according to claim 1, which is characterized in that described half Month type magnetic material (5) and in set and be coated with epoxy structural rubber on iron plate (4).
3. a kind of praseodymium neodymium permanent magnet submersible pump motor Special rotor according to claim 1, which is characterized in that in described Setting iron plate (4) is specially iron plate made of electrical pure iron, trade mark DT4E-DT4C.
4. a kind of praseodymium neodymium permanent magnet submersible pump motor Special rotor according to claim 1, which is characterized in that described half Month type magnetic material (5) be praseodymium neodymium iron boron mixed sintering at half-moon-shaped block, trade mark N-52.
5. a kind of praseodymium neodymium permanent magnet submersible pump motor Special rotor according to claim 1, which is characterized in that the silicon Uniform intervals offer multiple flat aluminum cast grooves of pears type (8) with steel disc (1) piece, and the silicon steel sheet (1) piece body two sides are symmetrical It is provided with long arris type magnetic bridge (7), the flat aluminum cast groove of pears type (8) quantity is specially 16.
6. a kind of praseodymium neodymium permanent magnet submersible pump motor Special rotor according to claim 1, the half-moon-shaped magnetic material (5) Iron plate (4) two sides are set in being bonded in, used jointing material is quick epoxy resin.
7. a kind of praseodymium neodymium permanent magnet submersible pump motor Special rotor according to claim 1, it is described in set iron plate (4) and In half-moon-shaped magnetic material (5) indentation rotor housing (9) used adhesive be epoxy structural rubber be TY5324, TY5326 and JL6236 adapted promotor JL-7649.
8. a kind of preparation method of praseodymium neodymium permanent magnet submersible pump motor Special rotor described in -7 according to claim 1, special Sign is, the specific steps are as follows:
S1, by 45# steel round steel blanking, the upper and lower semiaxis of predetermined size is made through lathe, by upper and lower semiaxis one end positional punch, Other end fluting, the width of notch set iron plate (4) strict conformance in;
S2, it is set by in upper and lower half shaft relief of iron plate insertion, adjustment center distance is simultaneously welded, and becomes one generally Pedestal;
S3, by lathe turning on pedestal, be ground to specification error, and iron plate (4) is set in grinding because of the burr that generates when turning;
S4, by two pieces of half-moon-shaped magnetic materials (5) with epoxy resin be pasted onto set iron plate (4) two sides, after cured constitute rotor it is whole Axis;
S5, rotor bearing outer circle is applied into structure glue, is pressed into rotor housing (9) and keyway (10) together with spline (6), wait tie P-m rotor is constituted after structure adhesive curing;
S6, by lathe finish turning in the rotor blank, until specification error;
S7, grinding machine on the good rotor of vehicle is refined;
S8, the rotor of milled is corrected into dynamic balancing;
S9, magnetizing are tested into control laboratory, and qualification installation, unqualified to scrap, waste disposal is made in dismantling.
CN201910232990.4A 2019-03-26 2019-03-26 A kind of praseodymium neodymium permanent magnet submersible pump motor Special rotor Pending CN109742875A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201910232990.4A CN109742875A (en) 2019-03-26 2019-03-26 A kind of praseodymium neodymium permanent magnet submersible pump motor Special rotor

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201910232990.4A CN109742875A (en) 2019-03-26 2019-03-26 A kind of praseodymium neodymium permanent magnet submersible pump motor Special rotor

Publications (1)

Publication Number Publication Date
CN109742875A true CN109742875A (en) 2019-05-10

Family

ID=66371376

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201910232990.4A Pending CN109742875A (en) 2019-03-26 2019-03-26 A kind of praseodymium neodymium permanent magnet submersible pump motor Special rotor

Country Status (1)

Country Link
CN (1) CN109742875A (en)

Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2064129U (en) * 1990-04-11 1990-10-17 西北工业大学 Rare-earth permanent-magnetism synchronous motor
CN1722568A (en) * 2005-05-30 2006-01-18 沈阳工业大学 High synchronization and high efficiency NdFeB permanent-magnet synchronous motor
CN101640441A (en) * 2009-09-09 2010-02-03 高大田 Permanent magnet synchronous motor rotor
CN201438651U (en) * 2009-07-17 2010-04-14 中国矿业大学 Rotor structure of permanent magnet synchronous motor
CN104476107A (en) * 2014-07-31 2015-04-01 重庆江增船舶重工有限公司 Machining method of turbine rotor
CN105322679A (en) * 2014-08-01 2016-02-10 褚桂娟 Rotor structure for servo motor
CN105537860A (en) * 2014-10-31 2016-05-04 陕西天财工程造价咨询有限公司 Machining method for vacuum pump rotor
CN209329805U (en) * 2019-03-26 2019-08-30 邯郸市润田泵业有限公司 A kind of praseodymium neodymium permanent magnet submersible pump motor Special rotor

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2064129U (en) * 1990-04-11 1990-10-17 西北工业大学 Rare-earth permanent-magnetism synchronous motor
CN1722568A (en) * 2005-05-30 2006-01-18 沈阳工业大学 High synchronization and high efficiency NdFeB permanent-magnet synchronous motor
CN201438651U (en) * 2009-07-17 2010-04-14 中国矿业大学 Rotor structure of permanent magnet synchronous motor
CN101640441A (en) * 2009-09-09 2010-02-03 高大田 Permanent magnet synchronous motor rotor
CN104476107A (en) * 2014-07-31 2015-04-01 重庆江增船舶重工有限公司 Machining method of turbine rotor
CN105322679A (en) * 2014-08-01 2016-02-10 褚桂娟 Rotor structure for servo motor
CN105537860A (en) * 2014-10-31 2016-05-04 陕西天财工程造价咨询有限公司 Machining method for vacuum pump rotor
CN209329805U (en) * 2019-03-26 2019-08-30 邯郸市润田泵业有限公司 A kind of praseodymium neodymium permanent magnet submersible pump motor Special rotor

Similar Documents

Publication Publication Date Title
DK2517340T3 (en) Rotor with short circuit cage
CN201601540U (en) Permanent-magnet motor rotor structure
CN103580428B (en) Half magnetic sheet external-rotor-type asynchronous starting permanent magnet synchronous motor
CN106655560B (en) Stator permanent magnet motor
CN110838779B (en) Mixed excitation wound rotor and mixed excitation wound synchronous motor
CN202417973U (en) Minitype axial flow type brushless direct current air pump
CN106026577A (en) Double-magnetic-circuit motor
CN209329805U (en) A kind of praseodymium neodymium permanent magnet submersible pump motor Special rotor
CN109742875A (en) A kind of praseodymium neodymium permanent magnet submersible pump motor Special rotor
CN104539129B (en) Asynchronous starting permanent-magnet synchronous motor and asynchronous motor transformation method
CN207124500U (en) A kind of magnet steel full-embedded type concentratred winding latent oil permasyn morot
CN205960915U (en) Double magnetic circuit motor
CN201639385U (en) Permanent magnet synchronous DC motor rotor
CN203537202U (en) Semi-magnetic sheet outer rotor type asynchronous starting permanent-magnet synchronous motor
CN207459947U (en) A kind of high-performance energy-saving permanent-magnet synchronous motor
CN106849547A (en) Threephase asynchronous efficient rare-earth permanent magnetism reproducing method
CN2618358Y (en) High-efficient rare earth permanent magnetic synchronous motor
CN212304912U (en) Permanent magnet synchronous motor rotor
CN105226906B (en) A kind of pole core rotor for improving magneto starting performance
CN205212669U (en) High -power photovoltaic tombarthite permanent magnetism brushless DC motor
CN204361875U (en) Asynchronous starting permanent magnet synchronous motor
CN210867469U (en) Mixed excitation wound rotor and mixed excitation wound synchronous motor
CN204993009U (en) Single -phase brushless motor
CN214626748U (en) Water immersion type self-starting rare earth permanent magnet synchronous motor
CN201639457U (en) Permanent magnet synchronous brushless DC motor rotor

Legal Events

Date Code Title Description
PB01 Publication
PB01 Publication
SE01 Entry into force of request for substantive examination
SE01 Entry into force of request for substantive examination