CN109736027B - Cloth thickness induction detection device of sewing machine - Google Patents

Cloth thickness induction detection device of sewing machine Download PDF

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Publication number
CN109736027B
CN109736027B CN201811495706.4A CN201811495706A CN109736027B CN 109736027 B CN109736027 B CN 109736027B CN 201811495706 A CN201811495706 A CN 201811495706A CN 109736027 B CN109736027 B CN 109736027B
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pinch roller
sewing machine
pivot
mount pad
stationary blade
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CN109736027A (en
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刘宏石
王红光
欧阳良京
万汉亮
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Zhejiang Zobow Mechanical and Electrical Tech Co Ltd
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Zhejiang Zobow Mechanical and Electrical Tech Co Ltd
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    • DTEXTILES; PAPER
    • D05SEWING; EMBROIDERING; TUFTING
    • D05BSEWING
    • D05B69/00Driving-gear; Control devices
    • D05B69/30Details
    • DTEXTILES; PAPER
    • D05SEWING; EMBROIDERING; TUFTING
    • D05BSEWING
    • D05B29/00Pressers; Presser feet
    • D05B29/02Presser-control devices
    • DTEXTILES; PAPER
    • D05SEWING; EMBROIDERING; TUFTING
    • D05DINDEXING SCHEME ASSOCIATED WITH SUBCLASSES D05B AND D05C, RELATING TO SEWING, EMBROIDERING AND TUFTING
    • D05D2207/00Use of special elements
    • D05D2207/05Magnetic devices

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Sewing Machines And Sewing (AREA)

Abstract

The invention provides a cloth thickness induction detection device of a sewing machine, and belongs to the technical field of sewing machines. The device solves the problems that the existing detection device is complex in structure, high in cost and low in detection accuracy. This sewing machine cloth thickness response detection device includes the pinch roller mount pad, magnet steel stationary blade and the hall plate of fixed mounting on the sewing machine aircraft nose, install the hall element who is connected with sewing machine electrical control on the hall plate, magnet has linked firmly on the magnet steel stationary blade, install the pinch roller on the last pinch roller mount pad, go up the pinch roller and rotate through axis of rotation and install on last pinch roller mount pad and terminal surface protrusion under the pinch roller mount pad off-plate down, it connects and can rotate through the relative above-mentioned hall plate of stroke amplification device drive above-mentioned magnet steel stationary blade and make mutual rotation stagger between above-mentioned hall element and the magnet to go up the pinch roller mount pad and the above-mentioned magnet steel stationary blade, the device is connected. The detection device has the advantages of simple structure, low cost, convenient detection and high accuracy.

Description

Cloth thickness induction detection device of sewing machine
Technical Field
The invention belongs to the technical field of sewing machines, and relates to a cloth thickness induction detection device of a sewing machine.
Background
The presser foot mechanism in the existing sewing machine can generally adapt to sewing materials with different thicknesses, but when sewing cloth with different thicknesses, the controller cannot intelligently adjust the sewing speed and the output torque according to the different thicknesses of the sewing materials so as to ensure the smoothness of sewing. In order to solve the problem, the technical scheme disclosed by the chinese patent with publication number CN205066638U for facilitating the detection of the thickness of the cloth comprises a bottom plate, support columns, support boxes and measuring rods; the measuring rod comprises an outer rod, an inner rod and a first spring, wherein the inner rod sequentially comprises a contact section, a limiting section and an extending section which are coaxial from top to bottom; the contact section and the limiting section are positioned in the fixing hole, the extending section extends out of the opening of the fixing hole, and the outer surface of the limiting section is in contact with the inner surface of the fixing hole and is arranged in the fixing hole in a sliding mode; the two ends of the first spring are respectively connected with the top of the limiting section and the top of the fixing hole, and the contact section is surrounded by the first spring; the device also comprises a supporting frame; one end of the outer rod is provided with scales, and the other end of the outer rod is provided with a gear strip which can be meshed with the gear disc. This scheme is through mechanical measurement come to detect cloth thickness, though can detect out the thickness of different cloth, still has some problems: the pure mechanical measurement mode has low thickness detection efficiency, troublesome operation and troublesome detection means.
With the development of product intelligence, in order to detect the thickness of the cloth more conveniently and intelligently, sensor technologies such as infrared sensor detection and ultrasonic sensor detection are introduced afterwards. For example, infrared sensor detection technology mainly has two types, namely infrared correlation type and reflection type, which have higher requirements on the use environment, are easily affected by external light (sunlight) to cause false detection or failure, and detect hollow and mesh cloth or cloth with higher transparency to fail. In addition, since the fitting manner of the correlation type detecting head is limited, the correlation type detecting head is easily clogged with lint or worn by cloth, and it is difficult to obtain an ideal effect. For another example, the chinese patent publication CN1572946B discloses a sewing machine including a sensor for detecting the thickness of the sewing material, which is a method for detecting the thickness of the cloth by using an ultrasonic sensor, but the method has some problems: the cost is higher, and the structure is complicated and the installation requirement is higher moreover, and ultrasonic sensor requires higher to the installation environment promptly, and the suitability is relatively poor, thereby it is difficult to reach the installation requirement during the installation and lead to great detection error.
Disclosure of Invention
The invention aims to solve the problems in the prior art and provides a cloth thickness sensing and detecting device of a sewing machine, which has a simple structure, low cost and high cloth thickness detection accuracy so as to ensure smooth sewing.
The purpose of the invention can be realized by the following technical scheme: sewing machine cloth thickness response detection device, its characterized in that: including last pinch roller mount pad, magnet steel stationary blade and fixed mounting the hall plate on the sewing machine aircraft nose, the hall plate on install the hall element who is connected with sewing machine electronic control, the magnet steel stationary blade on link firmly magnet, hall element separates the separation each other with magnet, and under the initial condition, hall element just to setting up with magnet, install the pinch roller on going up the pinch roller mount pad, go up the pinch roller and rotate through axis of rotation and install on last pinch roller mount pad and under the terminal surface protrusion pinch roller mount pad end off-plate, it connects and can rotate through the relative above-mentioned hall plate of stroke amplification device drive above-mentioned magnet steel stationary blade and make between above-mentioned hall element and the magnet rotation stagger to go up between pinch roller mount pad and the above-mentioned magnet steel stationary blade through stroke amplification device.
In foretell sewing machine cloth thickness response detection device, stroke amplification device including all rotatable connect pivot one, pivot two on the sewing machine aircraft nose and link firmly the actuating lever of pinch roller mount pad up end on the aforesaid, above-mentioned magnet steel stationary blade links firmly in pivot one, link firmly pinion and gear wheel on pivot one and the pivot two respectively, pinion and gear wheel mesh are connected, the actuating lever is connected through pivot three and gear wheel, and pivot three links firmly in gear wheel edge perpendicularly, and the actuating lever rotates with pivot three and is connected and drive the gear wheel through pivot three and rotate.
In foretell sewing machine cloth thickness response detection device, stroke amplification device including all rotatable connect pivot one, pivot two on the sewing machine aircraft nose and link firmly the actuating lever at the above-mentioned pinch roller mount pad up end, above-mentioned magnet steel stationary blade links firmly in pivot one, the pinion has been linked firmly in pivot one, gear wheel and eccentric wheel have been linked firmly in pivot two, pinion and gear wheel mesh are connected, the actuating lever is connected with the eccentric wheel through pivot three, and pivot three links firmly in eccentric wheel edge perpendicularly, and the actuating lever rotates with pivot three to be connected and drives eccentric wheel and gear wheel rotation through pivot three.
In foretell sewing machine cloth thickness response detection device, stroke amplification device including all rotatable connect pivot one, pivot two on the sewing machine aircraft nose and link firmly the actuating lever of pinch roller mount pad up end on the aforesaid, above-mentioned magnet steel stationary blade links firmly in pivot one, link firmly pinion and gear wheel on pivot one and the pivot two respectively, pinion and gear wheel pass through the gear belt and connect, the actuating lever is connected through pivot three and gear wheel, and pivot three links firmly in gear wheel edge perpendicularly, and the actuating lever rotates with pivot three to be connected and drives the gear wheel through pivot three and rotate.
In foretell sewing machine cloth thickness response detection device, stroke amplification device including all rotatable connect pivot one, pivot two on the sewing machine aircraft nose and link firmly the actuating lever at the above-mentioned pinch roller mount pad up end, above-mentioned magnet steel stationary blade links firmly in pivot one, the pinion has been linked firmly in pivot one, has linked firmly gear wheel and eccentric wheel on the pivot two, pinion and gear wheel pass through the gear belt and connect, the actuating lever is connected with the eccentric wheel through pivot three, and pivot three links firmly in eccentric wheel edge perpendicularly, and the actuating lever rotates with pivot three to be connected and drives eccentric wheel and gear wheel rotation through pivot three.
In foretell sewing machine cloth thickness response detection device, the number of teeth of gear wheel be 1.5 ~ 4 times of the number of teeth of pinion. Preferably, the gear ratio of the large gear to the small gear is 30: 12.
In the cloth thickness induction detection device of the sewing machine, the upper end of the driving rod is provided with a step surface, and after the driving rod is assembled, when the driving rod is directly connected with the big gear through the rotating shaft III, the step surface is contacted and connected with the end surface of the big gear.
In the cloth thickness induction detection device of the sewing machine, the upper end of the driving rod is provided with a step surface, and after the driving rod is assembled, when the driving rod is connected with the eccentric wheel through the third rotating shaft, the step surface is in contact connection with the end surface of the eccentric wheel.
In the above sensing and detecting device for detecting the cloth thickness of the sewing machine, the hall element is connected with the electric control MCU of the sewing machine through the driving circuit and the I/O interface circuit.
In foretell sewing machine cloth thickness response detection device, sewing machine cloth thickness response detection device still include pinch roller and push down the wheel mount pad down, push down the wheel and rotate through two axes of rotation and connect the installation under on the pinch roller mount pad and push down the up end protrusion of wheel push down on the up end of wheel mount pad, push down take turns up the up end and the lower terminal surface interconnect of foretell last pinch roller.
Compared with the prior art, the cloth thickness induction detection device of the sewing machine has the following advantages:
1. the structure is simple, and the cost is low because the structure is composed of a plurality of common simple parts;
2. the cloth thickness is detected in real time by adopting a mode of combining a mechanical mode and a sensor technology, the problem that the detection accuracy is influenced by the abrasion of a sensor does not exist, and the detection accuracy is not influenced by external environments such as sunlight and the like, so that the detection accuracy is very high, the detection accuracy can be fed back to an electric control of a sewing machine, the rotating speed can be timely adjusted and corresponding torque can be output according to the detected thickness and the needle pitch of the sewing material, the sewing smoothness is ensured, and the sewing stitches are optimized;
3. the sewing material thickness information is acquired by adopting the mechanical mode of the upper and lower pressing wheels, the application range is wider, the sewing material thickness information can be well applied to both thin materials, thick materials and hollow, net-shaped cloth materials and cloth materials with higher transparency, and the detection accuracy is high;
4. the cloth thickness detecting device has the advantages that the cloth thickness detecting device has the functions of detecting whether cloth exists or not and detecting the thickness of the cloth, so that the cloth thickness detecting device is replaced, the structure is simpler, and the cost is lower;
5. the cloth thickness data of the sewing of the user can be collected in the later stage, the trend of the cloth thickness used in the clothing industry is analyzed and predicted by using a big data technology, and the terminal equipment is provided for carrying out big data analysis, so that a basis is provided for subsequent equipment.
Drawings
Fig. 1 is a schematic view of the structure of the present invention.
Fig. 2 is another schematic structural diagram of the present invention.
Fig. 3 is a front view of the present invention.
Fig. 4 is an enlarged view of a-a in fig. 3.
In the figure, 1, an upper pinch roller; 2. an upper pinch roller mounting seat; 21. rotating a first shaft; 3. a lower pinch roller; 4. a lower pinch roller mounting base; 41. a second rotating shaft; 5. a drive rod; 51. a step surface; 6. a rotating shaft III; 7. an eccentric wheel; 8. a second rotating shaft; 9. a bull gear; 10. a pinion gear; 11. a first rotating shaft; 12. a magnetic steel fixing sheet; 13. a magnet; 14. a Hall plate; 15. a Hall element; 16. a sewing machine head; 17. a platen; 18. and (4) distributing.
Detailed Description
The following are specific embodiments of the present invention and are further described with reference to the drawings, but the present invention is not limited to these embodiments.
Example one
As shown in fig. 1 and 2, the device for sensing the thickness of the cloth 18 of the sewing machine comprises an upper pinch roller mounting seat 2, a lower pinch roller mounting seat 4, a magnetic steel fixing sheet 12 and a hall plate 14 fixedly mounted on a head 16 of the sewing machine, wherein the hall plate 14 is fixed in the whole detection process. The Hall plate 14 is provided with a Hall element 15, and the Hall element 15 is connected with the sewing machine electric control MCU through a driving circuit and an I/O interface circuit.
The magnet 13 is fixedly connected to the magnetic steel fixing piece 12, the hall element 15 and the magnet 13 are separated from each other, the hall plate 14 and the magnetic steel fixing piece 12 are arranged in parallel and oppositely, and in an initial state, the hall element 15 and the magnet 13 are arranged just opposite to each other, as shown in fig. 2.
As shown in fig. 1, 2, 3 and 4, an upper pinch roller 1 is mounted on an upper pinch roller mounting seat 2, the upper pinch roller 1 is rotatably mounted on the upper pinch roller mounting seat 2 through a first rotating shaft 21, and the lower end surface of the upper pinch roller 1 protrudes out of the lower end surface of the upper pinch roller mounting seat 2; the lower pinch roller 3 is rotatably connected and installed on the lower pinch roller installation seat 4 through a second rotating shaft 41, and the upper end face of the lower pinch roller 3 protrudes out of the upper end face of the lower pinch roller installation seat 4. Lower pinch roller 3 and lower pinch roller mount pad 4 structural mounting are in the faller below, and open logical groove on the faller, and 3 up end of lower pinch roller are connected through leading to the contact of terminal surface under groove and the last pinch roller 1, and the contact surface flushes with the faller upper surface. The upper pinch roller mounting base 2 is connected with the magnetic steel fixing piece 12 through a stroke amplifying device.
The stroke amplifying device comprises a first rotating shaft 11 and a second rotating shaft 8 which are arranged on a sewing machine head 16, and a driving rod 5 fixedly connected to the upper end face of the upper pressing wheel mounting seat 2, wherein the first rotating shaft 11 and the second rotating shaft 8 can rotate relative to the sewing machine head 16. Magnet steel stationary blade 12 links firmly on pivot one 11, pinion 10 has been linked firmly on pivot one 11, gear wheel 9 and eccentric wheel 7 have been linked firmly on pivot two 8, pinion 10 and gear wheel 9 meshing are connected, actuating lever 5 is connected with eccentric wheel 7 through pivot three 6, pivot three 6 links firmly perpendicularly in eccentric wheel 7 edge, actuating lever 5 rotates with pivot three 6 and is connected and drive eccentric wheel 7 and gear wheel 9 through pivot three 6 and rotate, and then drive pinion 10 and magnet steel stationary blade 12 and rotate. The structure of the pinion 10 and the gearwheel 9 in this embodiment may also include, but is not limited to, that they are not in meshing connection but are separated from each other, and then are connected by a gear belt, and when the pinion 10 and the gearwheel 9 cannot be in meshing connection with each other due to the limitation of the installation position, it is more suitable to adopt this way, and the length of the gear belt can be changed so that the pinion 10 and the gearwheel 9 can be applied to installation positions in a larger range, and the requirement on the installation position is not too high, and the range is limited. The gear ratio of the big gear 9 to the small gear 10 is 30:12, namely, the number of teeth of the big gear 9 is 2.5 times that of the small gear 10, and the thickness of the cloth 18 is not large or small in numerical terms, so that the thickness information of the cloth 18 is amplified through the gear ratio design between the big gear 9 and the small gear 10, and the detection accuracy is improved. The gear ratio between the large gear 9 and the small gear 10 in the present embodiment may be 1.5 to 4 times, and of course, other multiples than this may be used.
The upper end of the driving rod 5 is provided with a step surface 51, and after the driving rod is assembled, the step surface 51 is connected with the end surface of the eccentric wheel 7 in a clinging contact mode. The stepped surface 51 is arranged to realize surface-to-surface contact connection between the driving rod 5 and the eccentric wheel 7, and the stability of connection driving of the driving rod 5 is improved compared with the surface-to-surface contact connection with the eccentric wheel 7 when the stepped surface 51 is not arranged on the driving rod.
The work principle of the cloth thickness induction detection device of the sewing machine is as follows:
the cloth 18 enters the detection device through the space between the lower end face of the upper pressing wheel 1 and the upper end face of the lower pressing wheel 3, when the cloth 18 enters, the upper pressing wheel 1 and the lower pressing wheel 3 rotate in different directions respectively, so that the cloth 18 is smoothly brought into the detection device, and the cloth 18 is arranged between the lower end face of the upper pressing wheel 1 and the upper end face of the lower pressing wheel 3 for detection. Go up pinch roller 1 and pinch roller 3 and rotate according to the equidirectional not respectively, can produce same power toward the front, this power is along under 1 terminal surface of last pinch roller and 3 contact surface tangents between the up end of pinch roller toward the forward direction, when cloth 18 is close to above-mentioned contact surface on the faller, thereby can be made cloth 18 enter into under 1 terminal surface of last pinch roller and between 3 up end of pinch roller through the forward power drive that produces very easily, cloth 18 gets into detection device very smoothly and conveniently. When cloth 18 enters between the lower end face of an upper pinch roller 1 and the upper end face of a lower pinch roller 3, a lower pinch roller mounting seat 4 is fixed below a needle plate and cannot move up and down, so that the cloth 18 jacks the upper pinch roller mounting seat 2 through the upper pinch roller 1 to enable the upper pinch roller mounting seat 2 to ascend, a driving rod 5 drives an eccentric wheel 7 to rotate through a rotating shaft three 6, a vertical distance signal of the ascending of the upper pinch roller mounting seat 2 is converted into a deflection angle or a rotating radian signal of the eccentric wheel 7, the eccentric wheel 7 rotates to drive a large gear 9 to rotate through a rotating shaft two 8, the diameter of the large gear 9 is larger than the inner diameter of an eccentric road (the large gear 9 also has a certain degree of signal amplification and a radian with the same rotating angle), the large gear 9 rotates a small gear 10, the diameter of a magnetic steel fixing plate 12 is larger than the diameter of the small gear 10 (the structure also has a certain degree of signal, therefore, the magnet 13 rotates and deviates relative to the hall element 15, the surrounding magnetic field changes, and the voltage signal collected by the hall element 15 also changes. The voltage signal is fed back to the sewing machine for electric control, and each different voltage corresponds to the deviation degree of different Hall elements 15 and magnets 13, namely the rotation angle of the large gear 9 and the small gear 10, the ascending distance of the upper pinch roller mounting seat 2 and the thickness of the cloth 18 in a one-to-one correspondence relationship. Therefore, the thickness of the cloth 18 can be converted by the electric control according to the voltage signal fed back by the Hall element 15, and the rotating speed, the needle pitch and the output torque of the sewing machine are controlled and adjusted according to the detected thicknesses of different cloth 18, so that the sewing smoothness and quality are ensured.
Example two
The structure difference between this embodiment and the first embodiment is as follows: without the structure of the eccentric wheel 7, the driving rod 5 is directly connected with the large gear 9 through the rotating shaft III 6, and the step surface 51 of the driving rod 5 is directly connected with the end surface of the large gear 9 in surface-to-surface contact. Under the condition that the installation position allows, the mode structure of this embodiment is simpler, and is with low costs and installation also more convenient, and other structures are the same with embodiment one, and no longer repeated. In the embodiment, the large gear 9 and the small gear 10 can be separated from each other and are not in contact with each other, and are connected through a gear belt.
The working principle of the present embodiment is different from that of the first embodiment in that: after the upper pinch roller mounting seat 2 rises, the driving rod 5 directly drives the large gear 9 to rotate through the third rotating shaft 6. Other principles are the same as those of the first embodiment, and are not described again.
EXAMPLE III
The structure difference between this embodiment and the first embodiment is as follows: in the embodiment, structures such as the lower pressing wheel 3, the lower pressing wheel mounting seat 4, the second rotating shaft 41 and an opening on a needle plate in the first embodiment are omitted, the upper pressing wheel 1 is directly positioned on the needle plate of the sewing machine table 17, and the lower end face of the upper pressing wheel 1 is directly in contact connection with the needle plate. Other structures are the same as those of the first embodiment, and are not described herein again.
The method of the present embodiment is different from the first embodiment in the following principle: after entering into this detection device between upper pinch roller 1 lower extreme face and the faller as cloth 18, because upper pinch roller 1 can be around the axis of rotation 21 pivoted on the upper pinch roller mount pad 2, upper pinch roller 1 rotates and can produce the power of the terminal surface tangent line forward direction under upper pinch roller 1, when cloth 18 entered into smoothly under the effect of this power entering down pinch roller 3 and the faller between the two. Other methods and principles are the same as those of the first embodiment, and are not described herein again.
The specific embodiments described herein are merely illustrative of the spirit of the invention. Various modifications or additions may be made to the described embodiments or alternatives may be employed by those skilled in the art without departing from the spirit or ambit of the invention as defined in the appended claims.

Claims (5)

1. Sewing machine cloth thickness response detection device, including last pinch roller mount pad (2), magnet steel stationary blade (12) and fixed mounting hall plate (14) on sewing machine aircraft nose (16), hall plate (14) on install hall element (15) be connected with sewing machine electronic control, magnet steel stationary blade (12) on link firmly magnet (13), hall element (15) and magnet (13) separate each other, and under the initial condition, hall element (15) and magnet (13) just to setting up, install pinch roller (1) on going up pinch roller mount pad (2), go up pinch roller (1) and rotate through axis of rotation one (21) and install on last pinch roller mount pad (2) and lower terminal surface protrusion go up pinch roller mount pad (2) lower terminal surface off-plate, go up pinch roller mount pad (2) and above-mentioned magnet steel stationary blade (12) between be connected through stroke amplification device and can drive above-mentioned magnet steel stationary blade (12) relatively go up pinch roller (12) through stroke amplification device The Hall plate (14) rotates to enable the Hall element (15) and the magnet (13) to be mutually staggered in a rotating way, and the Hall sensor is characterized in that: stroke amplification device include all can rotate and connect pivot one (11), pivot two (8) on sewing machine aircraft nose (16) and link firmly actuating lever (5) of pinch roller mount pad (2) up end on the aforesaid, above-mentioned magnet steel stationary blade (12) link firmly on pivot one (11), link firmly pinion (10) and gear wheel (9) on pivot one (11) and pivot two (8) respectively, pinion (10) and gear wheel (9) meshing are connected, actuating lever (5) are connected with gear wheel (9) through pivot three (6), and pivot three (6) link firmly perpendicularly in gear wheel (9) edge, actuating lever (5) rotate with pivot three (6) and are connected and drive gear wheel (9) through pivot three (6) and rotate.
2. The cloth thickness induction detecting device of the sewing machine as claimed in claim 1, wherein the number of teeth of the big gear (9) is 1.5-4 times that of the small gear (10).
3. The cloth thickness induction detecting device of the sewing machine as claimed in claim 1 or 2, characterized in that the upper end of the driving rod (5) is provided with a step surface (51), and after the driving rod (5) is assembled, when the driving rod (5) is directly connected with the gearwheel (9) through the rotating shaft III (6), the step surface (51) is in contact connection with the end surface of the gearwheel (9).
4. The cloth thickness induction detection device of the sewing machine according to claim 1, characterized in that the Hall element (15) is connected with an electric control MCU of the sewing machine through a driving circuit and an I/O interface circuit.
5. The cloth thickness induction detecting device of the sewing machine according to claim 1, characterized in that the cloth thickness induction detecting device further comprises a lower pressing wheel (3) and a lower pressing wheel mounting seat (4), the lower pressing wheel (3) is rotatably connected and mounted on the lower pressing wheel mounting seat (4) through a second rotating shaft (41), the upper end surface of the lower pressing wheel (3) protrudes out of the upper end surface of the lower pressing wheel mounting seat (4), and the upper end surface of the lower pressing wheel (3) is in contact connection with the lower end surface of the upper pressing wheel (1).
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CN201610422677.3A CN105970509B (en) 2016-06-14 2016-06-14 A kind of sewing machine cloth thickness sense answers detection device

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