CN109735757A - A kind of sintered hard alloy boat contact material - Google Patents
A kind of sintered hard alloy boat contact material Download PDFInfo
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- CN109735757A CN109735757A CN201910088386.9A CN201910088386A CN109735757A CN 109735757 A CN109735757 A CN 109735757A CN 201910088386 A CN201910088386 A CN 201910088386A CN 109735757 A CN109735757 A CN 109735757A
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- mold
- boat
- temperature
- contact material
- hard alloy
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Abstract
The invention discloses a kind of sintered hard alloy boat contact materials, ingredient including following mass percentage composition: Ni:34-46%, Fe:16-27%, Cr:13-21%, Si:0.05-0.1%, Ta:0.5-1.5%, Al:1-2%, 0.3% Ti below, 0.1% C below, clout are W and inevitable impurity, the process of the boat contact material manufacture is the following steps are included: (1) suppresses cere: choosing medium temperature and casts wax material, then wax material is pressed into using pressure and is formed, taken out after its cooling, solidification;(2) it makes mold: bonding agent being mixed with ingredient, refractory material is made, is then applied to above-mentioned cere surface.Ni-Fe-Cr-W system alloy is used in the present invention in boat contact material, pass through the method for Al element, it can be improved the intensity of boat, reduce the pollution of impurity, pass through the addition of Ti element, it can be improved the high-temperature corrosion-resistance performance of boat, and then greatly increase the bearing temperature for increasing boat, to achieve the effect that non-scale and not glue boat.
Description
Technical field
The present invention relates to boat technique field, specially a kind of sintered hard alloy boat contact material.
Background technique
The alloy boat of W-Mo powder reduction both at home and abroad generallys use pure nickel, the casting of nickel chromium triangle system high temperature alloy or stainless steel at present
Expect welding manufacture, has many advantages, such as that elevated temperature strength is good, deforms small, low production cost, processed compared with other boat materials and boat
Technique has apparent advantage, by the favor of CEMENTED CARBIDE PRODUCTION industry.But all there is product and hold in cast superalloy boat
The difference defect such as the temperature received lower (about 900 DEG C or so), the short, boat easy to stick of service life, such as uses the pure nickel boat of casting technique
Ware, although performance is more stable under its high temperature, in use process, nickel boat surface is easily Nian Jie with tungsten powder material, i.e., in boat
Ware surface will form one layer be firmly combined with matrix, oxidation film not easily to fall off, cause in the preparation process of tungsten powder material
Waste is big, meanwhile, pure nickel boat elevated temperature strength is low, can occur in the case where pushing away boat power and thermal stress effect severely deformed, influences boat
Use.Nickel chromium triangle system high temperature alloy boat although elevated temperature strength and non-deformability with higher, but in reducing atmosphere
Work, Yi Fasheng spot corrosion, serious person may occur in which local perforations.Equally, also existed using the boat of heat-resistance stainless steel welding manufacture
Similar problem, and oxidation and spot corrosion are more serious, elevated temperature strength is also below nichrome.
Material selected by traditional boat contact material is more single, lower (about so as to cause the bearing temperature of traditional boat
It is 900 DEG C), cause traditional boat to be easy the situation of peeling in use, while being easy to happen the situation of viscous boat, in high temperature
Under state, product is also easy to be corroded by impurity, and then causes the qualification rate of product low, largely wastes resources of production, Jin Erti
High production cost.
Summary of the invention
The purpose of the present invention is to provide a kind of sintered hard alloy boat contact materials, to solve above-mentioned background technique
The low problem of traditional boat contact material bearing temperature of middle proposition.
To achieve the above object, the invention provides the following technical scheme: a kind of sintered hard alloy boat contact material,
Ingredient including following mass percentage composition: Ni:34-46%, Fe:16-27%, Cr:13-21%, Si:0.05-0.1%,
Ta:0.5-1.5%, Al:1-2%, 0.3% Ti below, 0.1% C below, clout are W and inevitable impurity.
Preferably, P≤0.04%, S≤0.04%, N≤0.04%, O≤0.04% in the inevitable impurity.
Preferably, boat contact material manufacture process the following steps are included:
(1) it suppresses cere: choosing medium temperature and cast wax material, then wax material is pressed into using pressure and is formed, to its cooling, solidification
After take out;
(2) it makes mold: bonding agent being mixed with ingredient, refractory material is made, is then applied to above-mentioned cere surface, instead
Overcoating is smeared 7-9 times, and the fireproof die of a thickness 7-9mm is made;
(3) dewax: temperature is 150-210 degrees Celsius in control autoclave, is protected and is dewaxed using vapor injection;
(4) roasting molding: the mold after dewaxing is placed in high-temperature heater, using continuous roasting, is gradually heated
Mode is heated to 920-1050 degrees Celsius and is roasted, and roasts 7-9 hours;
(5) melting: metallic nickel being added into smelting furnace, and metallic iron, crome metal, metal tantalum and metal is added after its fusing
Tungsten until fusing, then into melt be added rare earth silicon carry out pre-deoxidation processing, add graphite, adjust melt chemistry at
Point, final deoxidizing is carried out to melt using Titanium and metallic aluminium, it is Celsius to be adjusted to 1550-1700 for temperature after melting liquid deoxidizing processing
Degree;
(6) moulding by casting: above-mentioned melt being poured into the mold that roasting is come out of the stove, and the temperature of die casting is 920-1100
Degree Celsius, mold is placed on sand table after coming out of the stove and closely puts.
Preferably, the fireproof die includes mold shell surface and mold reinforcing layer.
Preferably, the mold shell surface is used as bonding agent using silica solution, the ingredient of the mold shell surface use zircon sand or
Zirconium powder.
Preferably, the mold mold reinforcing layer using silica solution as bonding agent, adopt by the ingredient of the mold reinforcing layer
With Mo Laisha or mullite powder.
Compared with prior art, beneficial effects of the present invention are as follows:
It can be improved using Ni-Fe-Cr-W system alloy by the method for Al element in boat contact material in the present invention
The intensity of boat reduces the pollution of impurity, by the addition of Ti element, can be improved the high-temperature corrosion-resistance performance of boat, in turn
The bearing temperature for increasing boat is greatly increased, to achieve the effect that non-scale and not glue boat.
Specific embodiment
Below in conjunction with the embodiment of the present invention, technical solution in the embodiment of the present invention is clearly and completely retouched
It states, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.Based on the present invention
In embodiment, every other implementation obtained by those of ordinary skill in the art without making creative efforts
Example, shall fall within the protection scope of the present invention.
Embodiment one:
In advance according to Ni:35%, Fe:17%, Cr:16%, Si:0.08%, Ta:0.8%, Al:1.2%, Ti:0.2%,
The ratio of C:0.08%, W:29% match raw material;
(1) it suppresses cere: choosing medium temperature and cast wax material, then wax material is pressed into using pressure and is formed, to its cooling, solidification
After take out;
(2) it makes mold: bonding agent being mixed with ingredient, refractory material is made, is then applied to above-mentioned cere surface, instead
Overcoating is smeared 8 times, and the fireproof die of a thickness 7-9mm is made;
(3) dewax: temperature is 160 degrees Celsius in control autoclave, is protected and is dewaxed using vapor injection;
(4) roasting molding: the mold after dewaxing is placed in high-temperature heater, using continuous roasting, is gradually heated
Mode is heated to 835 degrees Celsius and is roasted, and roasts 7.3 hours;
(5) melting: metallic nickel being added into smelting furnace, and metallic iron, crome metal, metal tantalum and metal is added after its fusing
Tungsten until fusing, then into melt be added rare earth silicon carry out pre-deoxidation processing, add graphite, adjust melt chemistry at
Point, final deoxidizing is carried out to melt using Titanium and metallic aluminium, temperature is down to 1600 degrees Celsius after melting liquid deoxidizing processing;
(6) moulding by casting: above-mentioned melt being poured into the mold that roasting is come out of the stove, and the temperature of die casting is 980 Celsius
Degree, mold are placed on sand table after coming out of the stove and closely put.
Embodiment two: the difference of the present embodiment and above-described embodiment is:
In advance according to Ni:34%, Fe:16%, Cr:15%, Si:0.07%, Ta:0.7%, Al:1.0%, Ti:
0.15%, the ratio of C:0.07%, W:33% match raw material;
(1) it suppresses cere: choosing medium temperature and cast wax material, then wax material is pressed into using pressure and is formed, to its cooling, solidification
After take out;
(2) it makes mold: bonding agent being mixed with ingredient, refractory material is made, is then applied to above-mentioned cere surface, instead
Overcoating is smeared 9 times, and the fireproof die of a thickness 7-9mm is made;
(3) dewax: temperature is 160 degrees Celsius in control autoclave, is protected and is dewaxed using vapor injection;
(4) roasting molding: the mold after dewaxing is placed in high-temperature heater, using continuous roasting, is gradually heated
Mode is heated to 1050 degrees Celsius and is roasted, and roasts 8.2 hours;
(5) melting: metallic nickel being added into smelting furnace, and metallic iron, crome metal, metal tantalum and metal is added after its fusing
Tungsten until fusing, then into melt be added rare earth silicon carry out pre-deoxidation processing, add graphite, adjust melt chemistry at
Point, final deoxidizing is carried out to melt using Titanium and metallic aluminium, temperature is down to 1630 degrees Celsius after melting liquid deoxidizing processing;
(6) moulding by casting: above-mentioned melt being poured into the mold that roasting is come out of the stove, and the temperature of die casting is 970 Celsius
Degree, mold are placed on sand table after coming out of the stove and closely put.
Embodiment three: the difference of the present embodiment and above-described embodiment is:
In advance according to Ni:35%, Fe:17%, Cr:16%, Si:0.08%, Ta:0.8%, Al:1.2%, Ti:0.2%,
The ratio of C:0.08%, W:29% match raw material;
(1) it suppresses cere: choosing medium temperature and cast wax material, then wax material is pressed into using pressure and is formed, to its cooling, solidification
After take out;
(2) it makes mold: bonding agent being mixed with ingredient, refractory material is made, is then applied to above-mentioned cere surface, instead
Overcoating is smeared 9 times, and the fireproof die of a thickness 7-9mm is made;
(3) dewax: temperature is 200 degrees Celsius in control autoclave, is protected and is dewaxed using vapor injection;
(4) roasting molding: the mold after dewaxing is placed in high-temperature heater, using continuous roasting, is gradually heated
Mode is heated to 1030 degrees Celsius and is roasted, and roasts 8.3 hours;
(5) melting: metallic nickel being added into smelting furnace, and metallic iron, crome metal, metal tantalum and metal is added after its fusing
Tungsten until fusing, then into melt be added rare earth silicon carry out pre-deoxidation processing, add graphite, adjust melt chemistry at
Point, final deoxidizing is carried out to melt using Titanium and metallic aluminium, temperature is adjusted to 1580 degrees Celsius after melting liquid deoxidizing processing;
(6) moulding by casting: above-mentioned melt being poured into the mold that roasting is come out of the stove, and the temperature of die casting is 1020 Celsius
Degree, mold are placed on sand table after coming out of the stove and closely put.
Example IV: the difference of the present embodiment and above-described embodiment is:
In advance according to Ni:34%, Fe:18%, Cr:14%, Si:0.09%, Ta:0.9%, Al:1.3%, Ti:
0.18%, the ratio of C:0.06%, W:32% match raw material;
(1) it suppresses cere: choosing medium temperature and cast wax material, then wax material is pressed into using pressure and is formed, to its cooling, solidification
After take out;
(2) it makes mold: bonding agent being mixed with ingredient, refractory material is made, is then applied to above-mentioned cere surface, instead
Overcoating is smeared 7 times, and the fireproof die of a thickness 7-9mm is made;
(3) dewax: temperature is 160 degrees Celsius in control autoclave, is protected and is dewaxed using vapor injection;
(4) roasting molding: the mold after dewaxing is placed in high-temperature heater, using continuous roasting, is gradually heated
Mode is heated to 990 degrees Celsius and is roasted, and roasts 8 hours;
(5) melting: metallic nickel being added into smelting furnace, and metallic iron, crome metal, metal tantalum and metal is added after its fusing
Tungsten until fusing, then into melt be added rare earth silicon carry out pre-deoxidation processing, add graphite, adjust melt chemistry at
Point, final deoxidizing is carried out to melt using Titanium and metallic aluminium, temperature is down to 1600 degrees Celsius after melting liquid deoxidizing processing;
(6) moulding by casting: above-mentioned melt being poured into the mold that roasting is come out of the stove, and the temperature of die casting is 980 Celsius
Degree, mold are placed on sand table after coming out of the stove and closely put.
Embodiment five: the difference of the present embodiment and above-described embodiment is:
In advance according to Ni:33%, Fe:14%, Cr:18%, Si:0.08%, Ta:0.8%, Al:1.4%, Ti:0.3%,
The ratio of C:0.08%, W:26% match raw material;
(1) it suppresses cere: choosing medium temperature and cast wax material, then wax material is pressed into using pressure and is formed, to its cooling, solidification
After take out;
(2) it makes mold: bonding agent being mixed with ingredient, refractory material is made, is then applied to above-mentioned cere surface, instead
Overcoating is smeared 7 times, and the fireproof die of a thickness 7-9mm is made;
(3) dewax: temperature is 190 degrees Celsius in control autoclave, is protected and is dewaxed using vapor injection;
(4) roasting molding: the mold after dewaxing is placed in high-temperature heater, using continuous roasting, is gradually heated
Mode is heated to 950 degrees Celsius and is roasted, and roasts 8.4 hours;
(5) melting: metallic nickel being added into smelting furnace, and metallic iron, crome metal, metal tantalum and metal is added after its fusing
Tungsten until fusing, then into melt be added rare earth silicon carry out pre-deoxidation processing, add graphite, adjust melt chemistry at
Point, final deoxidizing is carried out to melt using Titanium and metallic aluminium, temperature is down to 1680 degrees Celsius after melting liquid deoxidizing processing;
(6) moulding by casting: above-mentioned melt being poured into the mold that roasting is come out of the stove, and the temperature of die casting is 1060 Celsius
Degree, mold are placed on sand table after coming out of the stove and closely put.
It should be noted that, in this document, relational terms such as first and second and the like are used merely to a reality
Body or operation are distinguished with another entity or operation, are deposited without necessarily requiring or implying between these entities or operation
In any actual relationship or order or sequence.Moreover, the terms "include", "comprise" or its any other variant are intended to
Non-exclusive inclusion, so that the process, method, article or equipment including a series of elements is not only wanted including those
Element, but also including other elements that are not explicitly listed, or further include for this process, method, article or equipment
Intrinsic element.
It although an embodiment of the present invention has been shown and described, for the ordinary skill in the art, can be with
A variety of variations, modification, replacement can be carried out to these embodiments without departing from the principles and spirit of the present invention by understanding
And modification, the scope of the present invention is defined by the appended.
Claims (6)
1. a kind of sintered hard alloy boat contact material, it is characterised in that: the ingredient including following mass percentage composition:
Ni:34-46%, Fe:16-27%, Cr:13-21%, Si:0.05-0.1%, Ta:0.5-1.5%, Al:1-2%, 0.3% with
Under Ti, 0.1% C below, clout be W and inevitable impurity.
2. a kind of sintered hard alloy boat contact material according to claim 1, it is characterised in that: described to keep away
P≤0.04% in the impurity exempted from, S≤0.04%, N≤0.04%, O≤0.04%.
3. a kind of sintered hard alloy boat contact material according to claim 1 or 2, it is characterised in that: the boat
Ware contact material manufacture process the following steps are included:
(1) it suppresses cere: choosing medium temperature and cast wax material, then wax material is pressed into using pressure and is formed, taken after its cooling, solidification
Out;
(2) it makes mold: bonding agent being mixed with ingredient, refractory material is made, above-mentioned cere surface is then applied to, applies repeatedly
It smears 7-9 times, the fireproof die of a thickness 7-9mm is made;
(3) dewax: temperature is 150-210 degrees Celsius in control autoclave, is protected and is dewaxed using vapor injection;
(4) roasting molding: the mold after dewaxing is placed in high-temperature heater, using continuous roasting, the mode gradually heated,
It is heated to 920-1050 degrees Celsius to be roasted, roast 7-9 hours;
(5) melting: metallic nickel being added into smelting furnace, and it is straight that metallic iron, crome metal, metal tantalum and tungsten is added after its fusing
To fusing, rare earth silicon is then added into melt and carries out pre-deoxidation processing, adds graphite, adjusts the chemical component of melt, adopt
Final deoxidizing is carried out to melt with Titanium and metallic aluminium, temperature is adjusted to 1550-1700 degrees Celsius after melting liquid deoxidizing processing;
(6) moulding by casting: above-mentioned melt being poured into the mold that roasting is come out of the stove, and the temperature of die casting is that 920-1100 is Celsius
Degree, mold are placed on sand table after coming out of the stove and closely put.
4. a kind of sintered hard alloy boat contact material according to claim 3, it is characterised in that: the fire resisting mould
Tool includes mold shell surface and mold reinforcing layer.
5. a kind of sintered hard alloy boat contact material according to claim 3, it is characterised in that: the mould crust
Using silica solution as bonding agent, the ingredient of the mold shell surface uses zircon sand or zirconium powder in face.
6. a kind of sintered hard alloy boat contact material according to claim 3, it is characterised in that: the mold mould
Has reinforcing layer using silica solution as bonding agent, the ingredient of the mold reinforcing layer uses Mo Laisha or mullite powder.
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN113369488A (en) * | 2021-05-27 | 2021-09-10 | 崇义章源钨业股份有限公司 | Reduction boat and preparation method thereof |
CN114951654A (en) * | 2022-06-02 | 2022-08-30 | 株洲金佰利硬质合金有限公司 | Vacuum sintering furnace is used in production of high performance carbide |
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CN113369488A (en) * | 2021-05-27 | 2021-09-10 | 崇义章源钨业股份有限公司 | Reduction boat and preparation method thereof |
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CN114951654A (en) * | 2022-06-02 | 2022-08-30 | 株洲金佰利硬质合金有限公司 | Vacuum sintering furnace is used in production of high performance carbide |
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Application publication date: 20190510 |