CN109719828B - Round plate cleaning and edge pasting device and edge pasting method thereof - Google Patents
Round plate cleaning and edge pasting device and edge pasting method thereof Download PDFInfo
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- CN109719828B CN109719828B CN201811611865.6A CN201811611865A CN109719828B CN 109719828 B CN109719828 B CN 109719828B CN 201811611865 A CN201811611865 A CN 201811611865A CN 109719828 B CN109719828 B CN 109719828B
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Abstract
The invention provides a round plate cleaning and binding device and a binding method thereof, comprising a supporting table surface, wherein the lower part of the supporting table surface is fixed on a rotating shaft driven by a driving device, the supporting table surface is provided with a plurality of negative pressure holes for adsorbing round plates, the negative pressure holes are connected with a negative pressure device through pipelines, and a binding device and a cleaning device are arranged at the side of the supporting table surface.
Description
Technical Field
The invention relates to a round plate cleaning and binding device and a binding method thereof.
Background
The existing board is required to be cleaned after the surface of a cutting part and the wood dust on the periphery are required to be stuck with a decorative surface, so that the board surface is required to be transported and cleaned after the cutting, the process is very troublesome, the board is required to be manually placed on a tabletop to manually rotate, the edge sticking strips are stuck on the periphery by utilizing the manual operation, and therefore, the efficiency is low, and safety accidents are caused by manual transportation and rotation.
Disclosure of Invention
The invention improves the problems, namely the technical problem to be solved by the invention is that the operation of taping strip after cutting the existing plate is laborious, and the efficiency is low.
The specific embodiments of the invention are: the round plate cleaning and edge pasting device comprises a supporting table top, wherein the lower part of the supporting table top is fixed on a rotating shaft driven by a driving device, a plurality of negative pressure holes for adsorbing round plates are formed in the supporting table top, the negative pressure holes are connected with a negative pressure device through pipelines, and an edge pasting device and a cleaning device are arranged beside the supporting table top;
the edge pasting device comprises a base and an edge pasting table top fixed on the base, a winding drum fixing shaft is longitudinally and fixedly connected to the edge pasting table top, a rubber roller is hinged to the supporting table top, the rubber roller comprises a vertical roller shaft, the lower part of the vertical roller shaft is hinged to the edge pasting table top through a bearing, a sponge jacket containing glue solution is fixedly connected to the outer part of the roller shaft, a plastic film is adhered to the outer surface of the sponge, a glue solution leakage hole is formed in the surface of the plastic film, a compression roller, the lower part of the compression roller is hinged to the compression roller edge pasting table top through a bearing, a gap for passing through an edge pasting strip is reserved between the rubber roller and the compression roller, a top plate which is vertically arranged is fixedly connected to the edge pasting table top, a cutting cylinder fixed to the edge pasting table top is arranged on one side corresponding to the top plate, and a telescopic end and a cutting blade are fixed to one side of the cutting cylinder, which faces the top plate;
the cleaning device comprises a cleaning supporting seat positioned beside the supporting table top, a cleaning lifting cylinder is fixed on the upper portion of the cleaning supporting seat, a cleaning transverse cylinder is fixedly connected to the upper end of the cleaning lifting cylinder, a scraper blade which can be attached to the edge of a round plate placed on the upper portion of the supporting table top is fixedly connected to the telescopic end of the cleaning transverse cylinder, a raised elastic sheet is arranged on the inner side of the scraper blade, and sand paper is attached to the inner surface of the elastic sheet.
Further, a glue solution storage tank is fixed on the welt table top through a support column, the glue solution storage tank is provided with a glue solution discharge pipe, the discharge end of the glue solution discharge pipe is arranged towards the sponge jacket, and a control valve for controlling the on-off of the liquid discharge pipe is arranged on the liquid discharge pipe.
Further, the scraping plate is arc-shaped, the inner concave surface faces the round plate, the elastic pieces are multiple, the upper ends of the elastic pieces are fixedly connected with the scraping plate in an arc-shaped mode, and a gap is reserved between the lower ends of the elastic pieces and the scraping plate.
Further, the telescopic end of the cleaning transverse cylinder is fixedly connected with a limiting plate, a limiting column which can be attached to the round plate is fixed on the limiting plate, a pressing block is connected to the upper surface of the limiting column in a threaded mode, a poking strip which can be in contact with the round plate is arranged on the side portion of the pressing block, and a retaining brush extends from the lower surface of the poking strip.
Further, the negative pressure device is a vacuum negative pressure pump.
Further, the welting table top is provided with a plurality of pairs of clamping rollers for assisting in limiting the welting strips, one of the pair of clamping rollers on the welting table top is fixed on an output shaft of a clamping roller motor, and the clamping roller motor is fixed on the lower surface of the welting table top.
Further, a pressing strip for pressing the welt strip on the peripheral side of the plate is further extended on the welt table top, and the pressing strip is fixedly connected to the welt table top through a torsion spring.
Further, the upper parts of the rubber roller and the compression roller are respectively fixedly connected with transmission gears which are meshed with each other.
The method for cleaning and binding the round plate is characterized by comprising the following specific steps of using the round plate cleaning and binding device:
(1) When the device works, the cut circular plate is fixed on a supporting table, the plate is adsorbed by a negative pressure device through a negative pressure hole, after the plate is adsorbed on the supporting table, the height of a cleaning lifting cylinder of a cleaning supporting seat positioned beside the supporting table is adjusted in advance according to the thickness of the plate, the expansion and contraction of the expansion end of the cleaning transverse cylinder pushes scraping plate paper with sand paper attached to the inner surface against the edge of the circular plate, a rotating shaft driven by a driving motor rotates, the supporting table rotates and the circular plate can be driven to rotate, and the outer peripheral surface of the cut plate is cleaned and ground by the sand paper;
(2) The lower surface of the pressing block can be contacted with the round plate, the inner side surface of the limiting column is contacted with the round plate for limiting, in addition, the side part of the pressing block is provided with a poking bar which can be contacted with the round plate, the lower surface of the poking bar is extended with a retaining brush, and the retaining brush can be used for cleaning scraps on the upper surface of the round plate;
(3) After the edge of a cut plate is cleaned, the telescopic end of a transverse air cylinder is retracted, a winding edging strip is placed on a veneering table top, glue solution flowing out of a glue solution storage tank above the edging strip flows into a sponge jacket on the surface of the gluing roller and is absorbed by the sponge jacket, the upper parts of the gluing roller and the pressing roller are respectively fixedly connected with transmission gears meshed with each other, the edging strip passes through the pressing roller and synchronously drives the gluing roller and the pressing roller to rotate in opposite directions, the sponge jacket uniformly seeps out the glue solution in the interior through a glue solution leakage hole, in addition, a winding drum fixing shaft is a winding drum in which the strip edging strip which is not stained with the glue solution is placed, the edging strip is pulled out to pass between the gluing roller and the pressing roller, at the moment, the glue solution is oozed out of the edging strip through the glue solution leakage hole and is adhered to the edge of the plate, then the supporting table top is driven by a driving motor to rotate so as to tightly adhere the edging strip to the surface of the plate, and a layering extending from the edging table top is fixedly connected to the edging table top, and the edging strip can continuously press the edging strip attached to the cutting surface to the edging surface, and the edging strip can be further flattened;
(4) The cutting cylinder drives the cutting blade to act, the end part of the cutting blade is propped against the edge strip to the top plate, and the edge strip is cut off;
(5) One of the pair of clamping rollers on the welt table is fixed on an output shaft of a clamping roller motor, the clamping roller motor is fixed on the lower surface of the welt table, and the clamping roller is driven by the clamping roller motor to continuously output the cut welt strip;
(6) And removing the edge-stuck plate from the supporting table surface.
Further, the outer side end of the pressing bar is provided with a groove, and the upper end and the lower end of the groove are respectively contacted with the upper surface and the lower surface of the edge of the plate.
Compared with the prior art, the invention has the following beneficial effects: the invention can realize the cleaning and semiautomatic welting of the cut plates, thereby greatly reducing the operation of carrying the plates by personnel for each process, saving the labor cost and improving the efficiency.
Drawings
FIG. 1 is a schematic view of the side structure of the support table and cleaning support base of the present invention.
FIG. 2 is an enlarged schematic view of the structure of FIG. 1 according to the present invention.
FIG. 3 is a schematic view of the structure of the supporting table and the scraping plate in top view of the present invention.
Fig. 4 is a schematic structural view of a retaining post and a retaining brush according to the present invention.
FIG. 5 is a schematic diagram showing the side view of the support table and the welt table.
FIG. 6 is a schematic top view of the support table and the welt table of the present invention.
Fig. 7 is an enlarged schematic top view of the welt table of fig. 6 of the present invention.
Fig. 8 is a schematic cross-sectional view of a gelatin roll of the present invention.
FIG. 9 is a schematic diagram showing the positions of a rubber roll, a clamping roll driven by a motor and a glue storage tank according to the invention.
Detailed Description
The invention will be described in further detail with reference to the drawings and the detailed description.
As shown in fig. 1 to 9, a round plate cleaning and edge pasting device comprises a supporting table top 10 for placing a cut plate, wherein the lower part of the supporting table top 10 is fixed on a rotating shaft 110 driven by a driving motor 120, a negative pressure hole is formed in the supporting table top, the negative pressure hole is communicated with a vacuum negative pressure pump through a pipeline, and in the implementation, the vacuum negative pressure pump is utilized to adsorb the plate through the negative pressure hole.
In order to be able to carry out earlier to the surface that the cutting back panel was waited to paste the limit before the side cut, make the cutting back panel wait that the surface of limit is smoother also easier with paste the limit strip and laminate mutually and avoid leading to the fact the drop of limit strip because of the surface burr, supporting surface 10 side has cleaning device, and cleaning device includes clearance supporting seat 20, clearance supporting seat 20 upper portion is fixed with clearance lift cylinder 210, clearance lift cylinder 210's upper end fixedly connected with clearance transverse cylinder 220, clearance transverse cylinder's telescopic end fixedly connected with can with the scraper blade 230 of placing in the circular panel edge laminating on supporting surface upper portion, the scraper blade inboard has bellied shell fragment 231, shell fragment internal surface is attached with abrasive paper 232.
In this embodiment, the scraping plate 230 is arc-shaped and the concave surface faces the circular plate 100, the number of the elastic pieces 231 is plural, the upper ends of the elastic pieces are fixedly connected with the arc shape of the scraping plate, and a gap is left between the lower ends of the elastic pieces and the scraping plate. The elastic sheet 231 is made of metal material, has elasticity, and can ensure the adhesion of sand paper and the surface of the plate.
During operation, the cut round plate 100 is fixed on a supporting table surface, the supporting table surface is provided with a negative pressure hole, the negative pressure hole is communicated with a vacuum negative pressure pump through a pipeline, and in the implementation, the vacuum negative pressure pump is utilized to adsorb the plate through the negative pressure hole. After the plate is adsorbed on the supporting table, the height of the cleaning lifting cylinder 210 is adjusted in advance according to the thickness of the plate, the expansion and contraction of the expansion end of the cleaning transverse cylinder 220 pushes the scraper with the sand paper 232 attached to the inner surface against the edge of the circular plate 100, and then the rotating shaft 110 driven by the driving motor 120 rotates to realize the rotation of the supporting table 10 and drive the rotation of the circular plate 100, so that the outer peripheral surface of the cut plate is cleaned and ground.
In this embodiment, the telescopic end of the cleaning transverse cylinder is fixedly connected with a limiting plate 221, and a limiting post 222 which can be attached to the round plate is fixed on the limiting plate.
In this embodiment, the upper surface threaded connection of spacing post has briquetting 223, and the lower surface of briquetting can be with circular panel contact, and the medial surface of spacing post is used for spacing with circular panel contact, and the briquetting lateral part has the plectrum 224 that can be with circular panel contact in addition, the lower surface of plectrum extends has keeps off brush 225. The wiper 225 can be used to sweep debris from the upper surface of the circular sheet.
After the cleaning is finished, the cleaning transverse cylinder is retracted, and the edge-attaching strip end part on the edge-attaching device arranged beside the supporting table is attached to the edge of the processed plate by manual operation. The upper and lower surfaces of the sheet material are typically already attached with decals prior to cutting, and only need to be attached to the cut edge portions.
In this embodiment, the welting device includes the base and is fixed in the welting mesa 30 on the base, vertical fixedly connected with reel fixed axle 310 on the welting mesa 30, be fixed with glue solution holding vessel 320 through the pillar on the welting mesa, glue solution holding vessel 320's below has the rubber roll 330 of articulating in supporting mesa, rubber roll 330 includes the vertical roller 331 of below via the bearing articulated on the welting mesa, the outside fixedly connected with sponge overcoat 332 of roller, the outside surface of sponge is attached with plastic film 333, plastic film surface has glue solution leak hole 334, and the rubber roll side has the lower part through the articulated compression roller of bearing and compression roller welting mesa, leave the clearance that is used for welting strip to pass through between rubber roll 330 and the compression roller, still fixedly connected with roof of vertical setting on the welting mesa, roof corresponds one side and has the cutting cylinder 350 of being fixed in the welting mesa, cutting cylinder is flexible end and is fixed with cutting blade 351 towards one side of roof.
In the embodiment, the upper parts of the rubber roller and the compression roller are respectively fixedly connected with transmission gears which can be meshed with each other. When the silica gel roller rotates, the compression roller synchronously rotates in opposite directions by utilizing the transmission gear, so that the welt strip is pushed to move.
In operation, the sponge jacket 332 on the surface of the rubber roll absorbs the glue flowing out from the glue storage tank 320, and the edge strips pass through the press roll and synchronously drive the rubber roll and the press roll to rotate in opposite directions, so that the sponge jacket 332 uniformly seeps the glue inside through the glue leakage holes 334.
In addition, the roll fixing shaft 310 is a roll in which the strip-shaped welt strip not stained with glue is placed in a rolled state, then the welt strip is pulled out to pass between the glue roller and the pressing roller, at this time, the surface of the glue roller is subjected to a certain pressure, so that the glue is oozed and stained on the welt strip through the glue leakage holes 334, and is manually aligned and adhered to the edge of the plate, and then the plate rotates to tightly adhere the welt strip 101 to the surface of the cut part of the plate 100. Finally, when the driving motor 120 rotates to approach one circle, the cutting cylinder 350 drives the cutting blade 351 to act, and the end of the cutting blade abuts against the welt to the top plate, so that the welt is cut off.
In order to control the discharge amount of the glue solution, a glue solution discharge pipe is arranged at the bottom of the glue solution storage tank 320, the discharge end of the glue solution discharge pipe is arranged towards the sponge jacket, an electromagnetic valve for controlling the on-off of the liquid discharge pipe is arranged on the liquid discharge pipe, the glue solution flows into the sponge layer below through the glue solution discharge pipe and is absorbed by the sponge layer, and the sponge layer is made of sponge and can absorb the glue solution and release the glue solution when being pressed.
In order to ensure that in this embodiment, the welt table top has a plurality of pairs of rollers 360 for assisting in limiting the welt, so as to limit the position of the welt.
In this embodiment, the trimming table 30 is further extended with a pressing strip 370 for pressing the trimming strip on the peripheral side of the board, the pressing strip is fixedly connected to the trimming table via a torsion spring, and the pressing strip 370 can continuously press the trimming to ensure the flatness of the trimming surface. In addition, the outer side end of the pressing bar is provided with a groove, and the upper end and the lower end of the groove are respectively contacted with the upper surface and the lower surface of the edge of the plate.
One of the pair of clamping rollers 360 on the welt table is fixed on an output shaft of a clamping roller motor 361, the clamping roller motor is fixed on the lower surface of the welt table, the clamping roller 360 is driven by the clamping roller motor to continuously output the cut welt strip, in the embodiment, the cutting blade is positioned at the front side of the rubber roller, the clamping roller corresponding to the clamping roller motor is positioned at the rear side of the rubber roller, other clamping rollers 360 on the welt table are used for assisting limiting, and the clamping roller driven by the clamping roller motor can enable the welt strip to extend outwards for one end distance to facilitate the operation of a user.
In practical design, the timing of triggering the cutting cylinder 350 may be according to the rotation angle or frequency of the rotation shaft 110, or the timing of triggering the cutting cylinder 350 by induction in the welt design meter may be selected, and of course, manual control may be also selected.
Any of the above-described embodiments of the present invention disclosed herein, unless otherwise stated, if they disclose a numerical range, then the disclosed numerical range is the preferred numerical range, as will be appreciated by those of skill in the art: the preferred numerical ranges are merely those of the many possible numerical values where technical effects are more pronounced or representative. Since the numerical values are more and cannot be exhausted, only a part of the numerical values are disclosed to illustrate the technical scheme of the invention, and the numerical values listed above should not limit the protection scope of the invention.
If the invention discloses or relates to components or structures fixedly connected with each other, then unless otherwise stated, the fixed connection is understood as: detachably fixed connection (e.g. using bolts or screws) can also be understood as: the non-detachable fixed connection (e.g. riveting, welding), of course, the mutual fixed connection may also be replaced by an integral structure (e.g. integrally formed using a casting process) (except for obviously being unable to use an integral forming process).
In addition, terms used in any of the above-described aspects of the present disclosure to express positional relationship or shape have meanings including a state or shape similar to, similar to or approaching thereto unless otherwise stated.
Any part provided by the invention can be assembled by a plurality of independent components, or can be manufactured by an integral forming process.
Finally, it should be noted that the above-mentioned embodiments are only for illustrating the technical scheme of the present invention and are not limiting; while the invention has been described in detail with reference to the preferred embodiments, those skilled in the art will appreciate that: modifications may be made to the specific embodiments of the present invention or equivalents may be substituted for part of the technical features thereof; without departing from the spirit of the invention, it is intended to cover the scope of the invention as claimed.
Claims (2)
1. The round plate cleaning and binding method is characterized by comprising the steps of utilizing a round plate cleaning and binding device, wherein the round plate cleaning and binding device comprises a supporting table top, the lower part of the supporting table top is fixed on a rotating shaft driven by a driving device, a plurality of negative pressure holes for adsorbing round plates are formed in the supporting table top, the negative pressure holes are connected with the negative pressure device through pipelines, and the binding device and the cleaning device are arranged beside the supporting table top;
the edge pasting device comprises a base and an edge pasting table top fixed on the base, a winding drum fixing shaft is longitudinally and fixedly connected to the edge pasting table top, a rubber roller is hinged to the supporting table top, the rubber roller comprises a vertical roller shaft, the lower part of the vertical roller shaft is hinged to the edge pasting table top through a bearing, a sponge jacket containing glue solution is fixedly connected to the outer part of the roller shaft, a plastic film is adhered to the outer surface of the sponge, a glue solution leakage hole is formed in the surface of the plastic film, a compression roller, the lower part of the compression roller is hinged to the compression roller edge pasting table top through a bearing, a gap for passing through an edge pasting strip is reserved between the rubber roller and the compression roller, a top plate which is vertically arranged is fixedly connected to the edge pasting table top, a cutting cylinder fixed to the edge pasting table top is arranged on one side corresponding to the top plate, and a telescopic end and a cutting blade are fixed to one side of the cutting cylinder, which faces the top plate;
the cleaning device comprises a cleaning supporting seat positioned beside the supporting table top, a cleaning lifting cylinder is fixed on the upper part of the cleaning supporting seat, a cleaning transverse cylinder is fixedly connected to the upper end of the cleaning lifting cylinder, a scraper which can be attached to the edge of a round plate placed on the upper part of the supporting table top is fixedly connected to the telescopic end of the cleaning transverse cylinder, a raised elastic sheet is arranged on the inner side of the scraper, and sand paper is attached to the inner surface of the elastic sheet;
the glue solution storage tank is fixed on the welt table top through a support column, the glue solution storage tank is provided with a glue solution discharge pipe, the discharge end of the glue solution discharge pipe is arranged towards the sponge jacket, and the liquid discharge pipe is provided with a control valve for controlling the on-off of the liquid discharge pipe;
the scraping plates are arc-shaped, the inner concave surfaces face the round plates, a plurality of elastic pieces are arranged, the upper ends of the elastic pieces are fixedly connected with the scraping plates in an arc shape, and gaps are reserved between the lower ends of the elastic pieces and the scraping plates;
the telescopic end of the cleaning transverse cylinder is fixedly connected with a limiting plate, a limiting column which can be attached to the round plate is fixed on the limiting plate, a pressing block is connected to the upper surface of the limiting column in a threaded mode, a poking strip which can be contacted with the round plate is arranged on the side portion of the pressing block, and a retaining brush extends from the lower surface of the poking strip;
the negative pressure device is a vacuum negative pressure pump;
the binding table top is provided with a plurality of pairs of clamping rollers for auxiliary limiting binding strips, one clamping roller of the pair of clamping rollers on the binding table top is fixed on an output shaft of a clamping roller motor, and the clamping roller motor is fixed on the lower surface of the binding table top;
the trimming table top is also extended with a pressing strip for pressing the trimming strip on the peripheral side of the plate, and the pressing strip is fixedly connected to the trimming table top through a torsion spring;
the method comprises the following specific steps:
(1) When the device works, the cut circular plate is fixed on a supporting table, the plate is adsorbed by a negative pressure device through a negative pressure hole, after the plate is adsorbed on the supporting table, the height of a cleaning lifting cylinder of a cleaning supporting seat positioned beside the supporting table is adjusted in advance according to the thickness of the plate, the expansion and contraction of the expansion end of the cleaning transverse cylinder pushes scraping plate paper with sand paper attached to the inner surface against the edge of the circular plate, a rotating shaft driven by a driving motor rotates, the supporting table rotates and the circular plate can be driven to rotate, and the outer peripheral surface of the cut plate is cleaned and ground by the sand paper;
(2) The lower surface of the pressing block can be contacted with the round plate, the inner side surface of the limiting column is contacted with the round plate for limiting, in addition, the side part of the pressing block is provided with a poking bar which can be contacted with the round plate, the lower surface of the poking bar is extended with a retaining brush, and the retaining brush can be used for cleaning scraps on the upper surface of the round plate;
(3) After the edge of a cut plate is cleaned, the telescopic end of a transverse air cylinder is retracted, a winding edging strip is placed on a veneering table top, glue solution flowing out of a glue solution storage tank above the edging strip flows into a sponge jacket on the surface of the gluing roller and is absorbed by the sponge jacket, the upper parts of the gluing roller and the pressing roller are respectively fixedly connected with transmission gears meshed with each other, the edging strip passes through the pressing roller and synchronously drives the gluing roller and the pressing roller to rotate in opposite directions, the sponge jacket uniformly seeps out the glue solution in the interior through a glue solution leakage hole, in addition, a winding drum fixing shaft is a winding drum in which the strip edging strip which is not stained with the glue solution is placed, the edging strip is pulled out to pass between the gluing roller and the pressing roller, at the moment, the glue solution is oozed out of the edging strip through the glue solution leakage hole and is adhered to the edge of the plate, then the supporting table top is driven by a driving motor to rotate so as to tightly adhere the edging strip to the surface of the plate, and a layering extending from the edging table top is fixedly connected to the edging table top, and the edging strip can continuously press the edging strip attached to the cutting surface to the edging surface, and the edging strip can be further flattened;
(4) The cutting cylinder drives the cutting blade to act, the end part of the cutting blade is propped against the edge strip to the top plate, and the edge strip is cut off;
(5) One clamping roller of a pair of clamping rollers on the welting table is fixed on an output shaft of a clamping roller motor, the clamping roller motor is fixed on the lower surface of the welting table, and the clamping roller is driven by the clamping roller motor to continuously output the cut welting strip;
(6) And removing the edge-stuck plate from the supporting table surface.
2. The method for cleaning and edging a round plate according to claim 1, wherein the outer side end of the bead has grooves, and the upper and lower ends of the grooves are in contact with the upper and lower surfaces of the plate edge, respectively.
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CN201811611865.6A CN109719828B (en) | 2018-12-27 | 2018-12-27 | Round plate cleaning and edge pasting device and edge pasting method thereof |
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CN110466007A (en) * | 2019-08-20 | 2019-11-19 | 东莞市众金家具有限公司 | A kind of wood facing full-automatic processing system |
CN110729450B (en) * | 2019-09-20 | 2022-12-13 | 中国电子科技集团公司第十八研究所 | Circular electrode edge covering device and edge covering method |
CN112140278A (en) * | 2020-10-28 | 2020-12-29 | 东阳潘辰竹木工艺品有限公司 | Disc plank banding equipment |
CN113043415B (en) * | 2021-03-02 | 2022-05-20 | 明珩健康科技(南通)有限公司 | Two-sided punching high-precision positioning edge bonding machine |
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