CN109719262A - A kind of spheroidization device and its working method - Google Patents
A kind of spheroidization device and its working method Download PDFInfo
- Publication number
- CN109719262A CN109719262A CN201811651028.6A CN201811651028A CN109719262A CN 109719262 A CN109719262 A CN 109719262A CN 201811651028 A CN201811651028 A CN 201811651028A CN 109719262 A CN109719262 A CN 109719262A
- Authority
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- China
- Prior art keywords
- backpack body
- nut cap
- outlet
- inlet
- molten iron
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Links
- 238000000034 method Methods 0.000 title claims abstract description 10
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims abstract description 106
- 229910052742 iron Inorganic materials 0.000 claims abstract description 53
- 238000005303 weighing Methods 0.000 claims description 10
- 230000003028 elevating effect Effects 0.000 claims description 9
- 238000001914 filtration Methods 0.000 claims description 6
- 238000005266 casting Methods 0.000 abstract description 3
- 230000008676 import Effects 0.000 abstract description 2
- 230000000694 effects Effects 0.000 description 15
- 238000009413 insulation Methods 0.000 description 4
- 238000002347 injection Methods 0.000 description 3
- 239000007924 injection Substances 0.000 description 3
- 238000004321 preservation Methods 0.000 description 3
- 229920000742 Cotton Polymers 0.000 description 2
- 230000003749 cleanliness Effects 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 229910001182 Mo alloy Inorganic materials 0.000 description 1
- ZOKXTWBITQBERF-UHFFFAOYSA-N Molybdenum Chemical compound [Mo] ZOKXTWBITQBERF-UHFFFAOYSA-N 0.000 description 1
- 229910001080 W alloy Inorganic materials 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 229910052750 molybdenum Inorganic materials 0.000 description 1
- 239000011733 molybdenum Substances 0.000 description 1
- 239000002893 slag Substances 0.000 description 1
- WFKWXMTUELFFGS-UHFFFAOYSA-N tungsten Chemical compound [W] WFKWXMTUELFFGS-UHFFFAOYSA-N 0.000 description 1
- 229910052721 tungsten Inorganic materials 0.000 description 1
- 239000010937 tungsten Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Abstract
The invention belongs to Casting Equipment fields, and in particular to a kind of spheroidization device and its working method, wherein this spheroidization device includes: backpack body, and lid closes nodularization packet top cover respectively in the top of the backpack body, inlet and outlet；Wherein the nodularization packet top cover includes: that lid closes lid at the top of backpack body, and lid closes nut cap import and export in backpack body and a driving mechanism is suitable for driving the nut cap campaign, to open the inlet and outlet of backpack body, make molten iron into or flow out backpack body when toppling over.
Description
Technical field
The present invention relates to Casting Equipment field, and in particular to a kind of spheroidization device and its working method.
Background technique
Existing nodularization packet majority is opened type currently on the market, is poured into molten iron in nodularization packet with facilitating, but heat insulation effect
It is poor, and be also easy that molten iron is made to splash in nodularization, environmental pollution is caused, also be easy to cause waste, and give operator
Member causes security risk.Importantly, scum also can follow molten iron to enter nodularization packet when pouring into molten iron, nodularization effect is influenced,
And after nodularization, molten iron is followed to enter running channel, influences casting character.
Summary of the invention
The object of the present invention is to provide a kind of spheroidization device and its working methods.
In order to solve the above-mentioned technical problems, the present invention provides a kind of spheroidization devices, including
Backpack body, and
Lid closes nodularization packet top cover respectively in the top of the backpack body, inlet and outlet；Wherein
The nodularization packet top cover includes:
Lid closes the lid at the top of backpack body, and
Lid closes the nut cap imported and exported in backpack body, and
One driving mechanism is suitable for driving the nut cap campaign, to open the inlet and outlet of backpack body, makes molten iron entrance or the stream when toppling over
Backpack body out.
Further, the nut cap is connect by several hinges with lid side；And
It is equipped with several filter teeth side by side in the bottom of the nut cap；
The filter teeth is suitable for filtering the scum on molten iron surface in the into and out backpack body of molten iron.
Further, the inclined surface of the filter teeth and inlet and outlet is arranged in parallel, so that after the inlet and outlet of backpack body are opened, it is described
The inclined surface of filter teeth and inlet and outlet is orthogonal.
Further, the root two sides of the filter teeth are all provided with fluted, to store the scum of filter teeth filtering.
Further, the driving mechanism includes: driving motor, elevating screw, the link assembly connecting with the top of nut cap；
One end of the elevating screw is engaged with the output shaft gear of driving motor, and the movable end of the other end and link assembly is fixed
Connection；
The driving motor is suitable for driving elevating screw and moves upwards, and drives link assembly to move upwards, to pull nut cap to surround
Hinge rotation, opens the inlet and outlet of backpack body.
Further, the bottom of the backpack body is equipped with weighing device, to detect the weight of backpack body；And
The weighing device is connected to a control module,
The control module is suitable for receiving the weight signal and setting weight value of weighing device；
When injecting molten iron into backpack body, the control module is suitable for controlling the driving mechanism and opens nut cap, to open disengaging
Mouthful；
When the weight of backpack body reaches setting value, the control module is suitable for closing nut cap, to close inlet and outlet.
Further, the control module is suitable for the setting nodularization time, and a delay circuit of connecting,
After nut cap, which is closed, to be imported and exported, the delay circuit starts timing, and
When timing time is equal to the setting nodularization time, the control module is again turned on nut cap, inlet and outlet is opened, so that nodularization
Molten iron afterwards flows out backpack body.
Another aspect, the present invention also provides a kind of working methods of spheroidization device, comprising:
Backpack body, and
Lid closes nodularization packet top cover respectively in the top of the backpack body, inlet and outlet；
The nodularization packet top cover includes:
Lid closes the lid at the top of backpack body and covers the nut cap and driving mechanism closed and imported and exported in backpack body；
The driving mechanism is suitable for driving the nut cap campaign, to open the inlet and outlet of backpack body, enters molten iron or when toppling over
Flow out backpack body.
The invention has the advantages that nodularization packet top cover of the invention automatically opens nut cap by driving mechanism, so that iron
Water enters or is toppling over outflow backpack body, improves the heat insulation effect of backpack body, improves nodularization effect.
Detailed description of the invention
Present invention will be further explained below with reference to the attached drawings and examples.
Fig. 1 is the structure chart of spheroidization device of the invention；
Fig. 2 is the open state figure of nut cap of the invention；
Fig. 3 is the structure chart of filter teeth of the invention.
In figure: backpack body 1, inlet and outlet 11, lid 2, nut cap 3, hinge 31, filter teeth 32, groove 33, driving motor 41 rise
Screw rod 42, link assembly 43, heat-preservation cotton 5, weighing device 6 drop.
Specific embodiment
In conjunction with the accompanying drawings, the present invention is further explained in detail.These attached drawings are simplified schematic diagram, only with
Illustration illustrates basic structure of the invention, therefore it only shows the composition relevant to the invention.
Embodiment 1
Fig. 1 is the structure chart of spheroidization device of the invention.
Fig. 2 is the open state figure of nut cap of the invention.
As depicted in figs. 1 and 2, a kind of spheroidization device, including backpack body 1 are present embodiments provided, and in the backpack body 1
Lid closes nodularization packet top cover respectively on top, inlet and outlet.
Wherein, the nodularization packet top cover includes: lid 2 of the lid conjunction at 1 top of backpack body, and lid closes and imports and exports 11 in backpack body 1
Nut cap 3 and a driving mechanism 4 be suitable for that the nut cap 3 is driven to move, to open the inlet and outlet 11 of backpack body 1, enter molten iron
Or backpack body 1 is flowed out when toppling over.
The nodularization packet top cover of the present embodiment is suitable for automatically opening nut cap by driving mechanism, so that molten iron enters or toppling over
Backpack body is flowed out, it is caused inconvenient not only to can avoid molten iron splashing, but also improve the heat insulation effect of backpack body, and then improve nodularization
Effect.
Fig. 3 is the structure chart of filter teeth of the invention.
A kind of preferred embodiment as nut cap.
See Fig. 3, the nut cap 3 is connect by several hinges 31 with 2 side of lid；And the bottom of the nut cap 3 is side by side
Equipped with several filter teeth 32, in the into and out backpack body 1 of molten iron, the filter teeth 32 is suitable for filtering the iron on molten iron surface
Slag.
Optionally, the length of the filter teeth is matched with the inclined surface of inlet and outlet.The material of the filter teeth is that fusing point is high
It such as, but not limited to include tungsten and tungsten alloy, molybdenum and molybdenum alloy etc. in the metal of iron.
Usual scum can float on molten iron surface, follow molten iron to enter nodularization packet when pouring into molten iron, influence nodularization effect, and
Enter running channel followed by molten iron in nodularization, influences castability.The nut cap of present embodiment can not only play heat preservation and prevent
Molten iron splashes out the effect of backpack body, can also be inserted into molten iron when molten iron flows through inlet and outlet, filter the scum on its surface, improve
The cleanliness of molten iron, to improve nodularization effect and castability.
Preferably, (nut cap position as shown in fig. 1) is arranged in parallel in the filter teeth 32 and the inclined surface of inlet and outlet 11, with
After opening the inlet and outlet 11 of backpack body 1, the orthogonal (lid as shown in Figure 2 in inclined surface of the filter teeth 32 and inlet and outlet 11
Cap position).Specifically, the filter teeth 32 is vertical with the liquid level of molten iron, i.e. filter teeth 32 when molten iron into and out backpack body
Tooth tip and inlet and outlet 11 inclination interplanar distance it is minimum, improve the filter effect of scum.
Preferably, the root two sides of the filter teeth 32 are all provided with fluted 33, to store the scum of the filtering of filter teeth 32, prevent
Only scum blocks inlet and outlet.
A kind of optional embodiment as driving mechanism.
See Fig. 1 and Fig. 2, the driving mechanism includes: driving motor 41, and elevating screw 42 is connect with the top of nut cap 3
Link assembly 43；One end of the elevating screw 42 is engaged with the output shaft gear of driving motor 41, the other end and link assembly
43 movable end is fixedly connected.Specifically, the lid of nut cap 3 closes in inlet and outlet 11 (nut cap position as shown in fig. 1), it is described
Driving motor 41 is suitable for driving elevating screw 42 and moves upwards, and link assembly 43 is driven to move upwards, to pull nut cap 3 around hinge
Chain 31 is rotated by 90 ° in (direction F1 as shown in fig. 1) counterclockwise, opens the inlet and outlet (nut cap position as shown in Figure 2) of backpack body 1,
So as to flow out backpack body 1 when molten iron flows into or topples over.After completing molten iron injection or toppling over, the nut cap 3 is suitable for surrounding hinge 31
90 ° (directions F2 as shown in fig. 1) are rotated clockwise, so that nut cap 3 is in closed state (nut cap position as shown in fig. 1).
The effect of the driving mechanism of the present embodiment is that nut cap is pulled to rotate around hinge, to open or close inlet and outlet.Cause
This plays the role of opening or closing inlet and outlet, i.e., in the protection of the application as long as there is driving mechanism in other embodiments
In range.
Further, the bottom of the lid 2 and nut cap 3 is all covered with heat-preservation cotton 5, to improve the heat insulation effect of backpack body.
In the present embodiment, 1 bottom of backpack body is equipped with a weighing device 6, to detect the weight of backpack body 1；And the title
Refitting is set 6 and is connected to a control module, and the control module is suitable for receiving the weight signal and setting weight value of weighing device 6.
Specifically, the control module is suitable for controlling the driving mechanism and opens nut cap 3, when injecting molten iron into backpack body 1 to open
Inlet and outlet 11；When the weight of backpack body 1 reaches setting value, the control module is suitable for closing nut cap 3, to close inlet and outlet 11.
The control module is suitable for controlling driving mechanism respectively by corresponding driving circuit and weighing device works, described
Control module such as, but not limited to uses industrial control board or PLC.
The spheroidization device of the present embodiment both realizes automatic operation, saves the time, reduces manually-operated danger
Property, and security risk caused by ladle can be sputtered to avoid molten iron, meanwhile, it is equipped with top cover at the top of backpack body, can't see injection iron
When water level height, weight value is used preferably to measure molten iron injection rate, the also accurate ratio of molten iron and nodulizer improves ball
Change effect.
Further, the control module is suitable for the setting nodularization time, and a delay circuit of connecting, and closes and passes in and out when nut cap 3
After mouth 11, the delay circuit starts timing, and when timing time is equal to the setting nodularization time, the control module is opened again
Opening cap 3 opens inlet and outlet 11, flows out backpack body 1 with the molten iron after the nodularization when toppling over, realizes automatic operation, accurate to control
The nodularization time for having made molten iron, improve the nodularization effect of molten iron.
Preferably, the also external alarm of the control module；When backpack body gross weight is more than early warning value, the alarm report
It is alert.
The present embodiment additionally provides a kind of working method of spheroidization device, comprising:
Backpack body 1, and
Lid closes nodularization packet top cover respectively in the top of the backpack body 1, inlet and outlet；
The nodularization packet top cover includes:
Lid closes the lid 2 at the top of backpack body and covers the nut cap 3 and driving mechanism closed and imported and exported in backpack body；
The driving mechanism is suitable for driving the nut cap campaign, to open the inlet and outlet of backpack body, enters molten iron or when toppling over
Flow out backpack body.
In conclusion spheroidization device provided by the present invention and its working method cooperate work by driving mechanism and nut cap
To make, several filter teeth for keeping nut cap bottom arranged side by side filter the scum on molten iron surface in the into and out backpack body of molten iron,
And nut cap can not only be played the role of keeping the temperature and prevent molten iron from splashing out backpack body, can also insert when molten iron flows through inlet and outlet
Enter in molten iron, filter the scum on its surface, improve the cleanliness of molten iron, to improve nodularization effect and castability.
Taking the above-mentioned ideal embodiment according to the present invention as inspiration, through the above description, relevant staff is complete
Various changes and amendments can be carried out without departing from the scope of the technological thought of the present invention' entirely.The technology of this invention
Property range is not limited to the contents of the specification, it is necessary to which the technical scope thereof is determined according to the scope of the claim.
Claims (8)
1. a kind of spheroidization device, which is characterized in that including
Backpack body, and
Lid closes nodularization packet top cover respectively in the top of the backpack body, inlet and outlet；Wherein
The nodularization packet top cover includes:
Lid closes the lid at the top of backpack body, and
Lid closes the nut cap imported and exported in backpack body, and
One driving mechanism is suitable for driving the nut cap campaign, to open the inlet and outlet of backpack body, makes molten iron entrance or the stream when toppling over
Backpack body out.
2. spheroidization device according to claim 1, which is characterized in that
The nut cap is connect by several hinges with lid side；And
It is equipped with several filter teeth side by side in the bottom of the nut cap；
The filter teeth is suitable for filtering the scum on molten iron surface in the into and out backpack body of molten iron.
3. spheroidization device according to claim 2, which is characterized in that
The inclined surface of the filter teeth and inlet and outlet is arranged in parallel so that backpack body inlet and outlet open after, the filter teeth with into
The inclined surface of outlet is orthogonal.
4. spheroidization device according to claim 3, which is characterized in that
The root two sides of the filter teeth be all provided with it is fluted, with store filter teeth filtering scum.
5. spheroidization device according to claim 4, which is characterized in that
The driving mechanism includes: driving motor, elevating screw, the link assembly connecting with the top of nut cap；
One end of the elevating screw is engaged with the output shaft gear of driving motor, and the movable end of the other end and link assembly is fixed
Connection；
The driving motor is suitable for driving elevating screw and moves upwards, and drives link assembly to move upwards, to pull nut cap to surround
Hinge rotation, opens the inlet and outlet of backpack body.
6. spheroidization device according to claim 1, which is characterized in that
The bottom of the backpack body is equipped with weighing device, to detect the weight of backpack body；And
The weighing device is connected to a control module,
The control module is suitable for receiving the weight signal and setting weight value of weighing device；
When injecting molten iron into backpack body, the control module is suitable for controlling the driving mechanism and opens nut cap, to open disengaging
Mouthful；
When the weight of backpack body reaches setting value, the control module is suitable for closing nut cap, to close inlet and outlet.
7. spheroidization device according to claim 6, which is characterized in that
The control module is suitable for the setting nodularization time, and a delay circuit of connecting,
After nut cap, which is closed, to be imported and exported, the delay circuit starts timing, and
When timing time is equal to the setting nodularization time, the control module is again turned on nut cap, inlet and outlet is opened, so that nodularization
Molten iron afterwards flows out backpack body.
8. a kind of working method of spheroidization device characterized by comprising
Backpack body, and
Lid closes nodularization packet top cover respectively in the top of the backpack body, inlet and outlet；
The nodularization packet top cover includes:
Lid closes the lid at the top of backpack body and covers the nut cap and driving mechanism closed and imported and exported in backpack body；
The driving mechanism is suitable for driving the nut cap campaign, to open the inlet and outlet of backpack body, enters molten iron or when toppling over
Flow out backpack body.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811651028.6A CN109719262B (en) | 2018-12-31 | 2018-12-31 | Spheroidizing device and working method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811651028.6A CN109719262B (en) | 2018-12-31 | 2018-12-31 | Spheroidizing device and working method thereof |
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| Publication Number | Publication Date |
|---|---|
| CN109719262A true CN109719262A (en) | 2019-05-07 |
| CN109719262B CN109719262B (en) | 2020-12-11 |
Family
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|---|---|---|---|
| CN201811651028.6A Active CN109719262B (en) | 2018-12-31 | 2018-12-31 | Spheroidizing device and working method thereof |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110541106A (en) * | 2019-08-31 | 2019-12-06 | 上海金范机械铸造有限公司 | Treatment method of cast iron melt |
| CN110640129A (en) * | 2019-10-22 | 2020-01-03 | 苏师大半导体材料与设备研究院(邳州)有限公司 | Metalwork forges and uses intelligent balling device |
| CN110722142A (en) * | 2019-10-22 | 2020-01-24 | 苏师大半导体材料与设备研究院(邳州)有限公司 | Method for rapidly detecting weight of molten steel |
| CN116393686A (en) * | 2023-06-06 | 2023-07-07 | 精航宇动力科技(沧州)有限公司 | Automatic casting machine convenient to adjust and use method thereof |
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| CN110541106A (en) * | 2019-08-31 | 2019-12-06 | 上海金范机械铸造有限公司 | Treatment method of cast iron melt |
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| CN110640129A (en) * | 2019-10-22 | 2020-01-03 | 苏师大半导体材料与设备研究院(邳州)有限公司 | Metalwork forges and uses intelligent balling device |
| CN110722142A (en) * | 2019-10-22 | 2020-01-24 | 苏师大半导体材料与设备研究院(邳州)有限公司 | Method for rapidly detecting weight of molten steel |
| CN116393686A (en) * | 2023-06-06 | 2023-07-07 | 精航宇动力科技(沧州)有限公司 | Automatic casting machine convenient to adjust and use method thereof |
| CN116393686B (en) * | 2023-06-06 | 2023-08-04 | 精航宇动力科技(沧州)有限公司 | Automatic casting machine convenient to adjust and use method thereof |
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| Publication number | Publication date |
|---|---|
| CN109719262B (en) | 2020-12-11 |
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