CN109719197A - Full-automatic multistation continuous punch forming production line - Google Patents

Full-automatic multistation continuous punch forming production line Download PDF

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Publication number
CN109719197A
CN109719197A CN201910018159.9A CN201910018159A CN109719197A CN 109719197 A CN109719197 A CN 109719197A CN 201910018159 A CN201910018159 A CN 201910018159A CN 109719197 A CN109719197 A CN 109719197A
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station
production line
aluminium
mold
full
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CN201910018159.9A
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CN109719197B (en
Inventor
赖炳南
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Guangzhou Institute of Advanced Technology of CAS
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Foshan Nanze Electric & Mechanicla Equipment Co Ltd
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Abstract

The present invention relates to field of mechanical technique, a kind of full-automatic multistation continuous punch forming production line is disclosed, which successively includes hydraulic charging & trolley, leveling frame, balance feed device, the first station, second station, 3rd station, the 4th station, the 5th station, the 6th station, feed appliance, the 7th station and electric cabinet from front to back.Electric cabinet 9 controls each station work, is stamped out on aluminum plate unit to corner apertures, complete opening or corner cut.Production line of the invention can be realized fully-automatic production, and the work of each station is controlled by electric cabinet, and the production of a variety of flower pattern products (naked body plate, punched-plate) may be implemented, can thin device, save the cost, improve production efficiency.

Description

Full-automatic multistation continuous punch forming production line
Technical field
The present invention relates to field of mechanical technique, specifically a kind of full-automatic multistation continuous punch forming production line.
Background technique
Currently, the preparation of naked body plate, punched-plate (to corner apertures and complete opening) is generally respectively given birth to using punching press shaping equipment It produces, production process needs to rely on manpower, belongs to semi-automatic production.For thin device, cost is reduced, needs to develop one kind entirely certainly Dynamic multistation continuous punch forming production line.
Summary of the invention
In view of the above problems, the object of the present invention is to provide a kind of full-automatic multistation continuous punch formings Production line can be realized fully-automatic production, by controlling the work of each station, may be implemented a variety of flower pattern product (naked body plate, Punched-plate) production.
The present invention to achieve the above object, takes following technical scheme to be achieved:
A kind of full-automatic multistation continuous punch forming production line, comprising:
For the hydraulic charging & trolley of blowing, rotatable hydraulic collapsible material shelf, the hydraulic collapsible material which is provided with Material frame is for placing aluminium volume;
Frame is flattened, the aluminium sheet for releasing to hydraulic charging & trolley flattens;
Balance feed device, for making to flatten the aluminium sheet holding balance positioning output after frame flattens;
First station, the aluminum plate unit on aluminium sheet for balancing positioning output to balance feed device carry out diagonal punching; A length of A, the width B of the aluminum plate unit;
Second station, 3rd station, the 4th station and the 5th station after first station are set, for balance into Aluminum plate unit on the aluminium sheet of glassware balance positioning output rushes complete opening;
The 6th station after 5th station is set, carries out corner cut for four angles to the aluminum plate unit on aluminium sheet; The shape at the angle cut is square, side length H;
Feed appliance, for conveying the aluminium sheet after corner cut backward;
7th station conveys the aluminium sheet to come for receiving feed appliance, and the 7th station is used for will be each of on aluminium sheet Simultaneously punch forming obtains aluminium box for aluminum plate unit cutting;The aluminium box is in cuboid, and upper end opening, a length of A-2H, width B-2H are high For H;
Electric cabinet, for controlling the first station, second station, 3rd station, the 4th station, the 5th station, the 6th station It works with the 7th station.
Preferably, when the first station to the 5th station does not work, the 6th station and the 7th station work, obtained aluminium box Bottom surface is naked body plate.
Preferably, when the first station works, second station to the 5th station does not work, the 6th station and the 7th station work Make, obtained aluminium cassette bottom face is to corner apertures decorative pattern.
Preferably, when the first station does not work, second station to the 7th station works, and obtained aluminium cassette bottom face is complete Hole.
Preferably, the second station, 3rd station, the 4th station and the 5th station rush the region of complete opening to aluminum plate unit The sum of be obtained aluminium box base area;Each station rushes 1/4 that complete opening region accounts for aluminium box base area.
Preferably, the leveling frame include frame body and be fixed on frame body to roll assembly, described includes eight to roll assembly Upper roller and nine lower rolls, upper roller are staggered with lower roll.
Preferably, the balance feed device is equipped with three pairs to roller, and the described three pairs upper rollers and lower roll to roller are same perpendicular On straight line;Described three pairs are equipped with guide roll to roller front end.
Preferably, staggeredly roller group is equipped between the 6th station and feed appliance, the staggeredly roller group includes four upper rollers With five lower rolls, upper roller is staggered with lower roll.
Preferably, first station to the 6th station is stamping device, and including mold, rushing above mold is arranged in Head and hydraulic cylinder for driving formed punch to move up and down, there are the gap passed through for accommodating aluminium sheet between mold and formed punch, The hydraulic cylinder is electrically connected with electric cabinet;The mold of first station be equipped with the mold to corner apertures decorative pattern, formed punch with Corner apertures decorative pattern is corresponded;The mold of the second station to the 5th station is equipped with the rectangle for accounting for aluminium box base area 1/4 The mold of complete opening decorative pattern, formed punch and complete opening decorative pattern correspond;The mold of 6th station be with aluminum plate unit area Four angles of the identical mold center of size are equipped with the mold for the square corner cut position that side length is H, and formed punch is and four squares One-to-one square punch.
Preferably, the 7th station is stamping device, including molding die, cutter, staking punch and for driving cutter With the second hydraulic cylinder of staking punch, second hydraulic cylinder is electrically connected with electric cabinet;The front end of molding die is equipped with and cuts The cutter position of knife cooperation, molding die middle part are equipped with the stamped groove of the indent cooperated with staking punch, the punching press groove bottom and system The aluminium cassette bottom face obtained is similar, and the height of the stamped groove is not less than H.
Compared with prior art, beneficial effects of the present invention are as follows:
Production line of the invention can be realized fully-automatic production, and the work of each station is controlled by electric cabinet, may be implemented The production of a variety of flower pattern products (naked body plate, punched-plate), can thin device, save the cost, improve production efficiency.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of production line of the present invention;
Fig. 2 is the structural schematic diagram of aluminium sheet of the present invention and aluminum plate unit punching thereon to corner apertures;
Fig. 3 is aluminium sheet of the present invention and aluminum plate unit rushes the structural schematic diagram of complete opening thereon;
Fig. 4 is the structural schematic diagram of aluminium sheet of the present invention and aluminum plate unit not punching thereon;
Fig. 5 is the side view of aluminium box made from production line of the present invention;
Fig. 6 is the structural schematic diagram of hydraulic charging & trolley in production line of the present invention;
Fig. 7 is the structural schematic diagram that frame is flattened in production line of the present invention;
Fig. 8 is the structural schematic diagram of balance feed device and the first station in production line of the present invention;
Fig. 9 is the structural schematic diagram of second station in production line of the present invention;
Figure 10 is the structural schematic diagram of the 6th station and the 7th station in production line of the present invention;
Figure 11 is the structural schematic diagram of second station mold in production line of the present invention;
Figure 12 is the structural schematic diagram of the 6th station die in production line of the present invention;
Figure 13 is the structural schematic diagram of the 7th station die in production line of the present invention.
Specific embodiment
Below in conjunction with specific embodiment, the present invention is further illustrated.
Referring to Fig. 1~13: a kind of full-automatic multistation continuous punch forming production line, the production line successively wrap from front to back Include hydraulic charging & trolley 1, leveling frame 2, balance feed device 3, the first station 4, second station 51,3rd station 52, the 4th station 53, the 5th station 54, the 6th station 6, feed appliance 7, the 7th station 8 and electric cabinet 9.
As shown in fig. 6, hydraulic charging & trolley 1 is used for blowing, raw material is the aluminium volume 12 being rolled by aluminium sheet 11.Hydraulic charging & platform Vehicle 1 is equipped with rotatable hydraulic collapsible material shelf 13, and hydraulic collapsible material shelf 13 is for placing aluminium volume 12.12 rotation of aluminium volume is put Aluminium sheet 11 out is successively by leveling frame 2, balance feed device 3, the first station 4, second station 51,3rd station 52, the 4th work Product is obtained after the 53, the 5th station 54 of position, the 6th station 6, feed appliance 7, the 7th station 8, product is exported by conveyer belt 91.Electricity Case 9 is controlled for controlling the first station 4, second station 51,3rd station 52, the 4th station 53, the 5th station 54, the 6th station 6 It works with the 7th station 8, by controlling the work of each station, the production of multiple product (naked body plate, punched-plate) may be implemented.
It is made of as shown in Fig. 2, aluminium sheet 11 can be considered as several aluminum plate units 14, the punch process of each station is all to aluminium What plate unit 14 carried out.Assuming that a length of A of aluminum plate unit 14, width B, A can be equal to B.
As shown in fig. 7, the aluminium sheet 11 that leveling frame 2 is used to release hydraulic charging & trolley 1 flattens.Flattening frame 2 includes Frame body 21 and be fixed on frame body 21 to roll assembly, include eight upper rollers 22 and nine lower rolls 23 to roll assembly, upper roller 22 with Lower roll 23 is staggered.The diameter of upper roller 22 and lower roll 23 is preferably 60mm.Guiding can be set to roll assembly front-end and back-end Roller 24.
Balance feed device 3, for making to flatten the holding of the aluminium sheet 11 balance positioning output after frame 2 flattens to the first station 4.It is flat The feeder 3 that weighs is equipped with three pairs to roller 31, this three pairs upper rollers and lower roll to roller 31 are on same vertical line.Three pairs to roller front end Equipped with guide roll 32.
The aluminum plate unit 14 that first station 4 is used to balance balance feed device 3 on the aluminium sheet 11 of positioning output carries out diagonally Punching.Decorative pattern after diagonal punching is as shown in Figure 2.
Second station 51,3rd station 52, the 4th station 53 and the 5th station 54, it is fixed for being balanced to balance feed device 3 Aluminum plate unit 14 on the aluminium sheet 11 of position output rushes complete opening.
6th station 6 carries out corner cut (as shown in figs. 2 to 4) for four angles to the aluminum plate unit 14 on aluminium sheet 11;Institute The shape at the angle cut is square, side length H.
Feed appliance 7 is used to the aluminium sheet after corner cut being delivered to the 7th station 8 backward.
7th station 8 is used to receive feed appliance 7 and conveys the aluminium sheet 11 to come.7th station 8 is used for will be every on aluminium sheet 11 Simultaneously punch forming obtains aluminium box 92 (as shown in Figure 5) for a cutting of aluminum plate unit 14.Aluminium box 92 is in cuboid, and upper end opening is a length of A-2H, width B-2H, a height of H.
Electric cabinet 9 can be divided into following several situations to the control of each station:
(1) when the first station to the 5th station does not work (aluminum plate unit neither rushes to corner apertures nor rushes complete opening), the 6th work Position (corner cut) and the 7th station (aluminum plate unit cutting and punch forming obtain aluminium box) work, obtained aluminium cassette bottom face is naked body Plate.Aluminium sheet after the first station to the 6th station is as shown in Figure 4.
(2) when the first station (aluminum plate unit is rushed to corner apertures) work, second station to the 5th station does not work, the 6th station It works with the 7th station, obtained aluminium cassette bottom face is to corner apertures decorative pattern.Aluminium sheet after the first station to the 6th station is such as Shown in Fig. 2.
(3) when the first station does not work, second station to the 7th station works, and obtained aluminium cassette bottom face is complete opening flower Line.Aluminium sheet after the first station to the 6th station is as shown in Figure 3.
Second station 51,3rd station 52, the 4th station 53 and the 5th station 54 rush the region of complete opening to aluminum plate unit 14 The sum of be obtained aluminium box base area.Each station rushes 1/4 that complete opening region accounts for aluminium box base area.Second station 51, It is as shown in Figure 3 that three stations 52, the 4th station 53 and the 5th station 54 successively rush the decorative pattern after complete opening.
Staggeredly roller group 93 is equipped between 6th station 6 and feed appliance 7, staggeredly roller group 93 includes under four upper rollers and five Roller, upper roller are staggered with lower roll.
First station to the 6th station is stamping device, and stamping device includes mold, the formed punch that is arranged in above mold With the hydraulic cylinder 41 for driving formed punch to move up and down, there are for accommodating between aluminium sheet 11 passes through between mold and formed punch Gap.Hydraulic cylinder 41 is electrically connected with electric cabinet 9.Electric cabinet 9 controls hydraulic cylinder 41 and formed punch is driven to move downward, can be with mold Cooperation is stamped out on aluminum plate unit to corner apertures, complete opening or corner cut.
The mold of first station is equipped with the mold to corner apertures decorative pattern, and formed punch is corresponded with to corner apertures decorative pattern.Such as figure Shown in 11, the mold of second station to the 5th station is the mold equipped with the rectangle complete opening decorative pattern 43 for accounting for aluminium box base area 1/4 44, formed punch and complete opening decorative pattern correspond.As shown in figure 12, the mold of the 6th station be with aluminum plate unit size phase With 45 4 angles of mold center be equipped with side length be H square corner cut position 46 mold 47, formed punch be and four squares One-to-one square punch.
7th station is stamping device, including molding die 71, cutter, staking punch and for driving cutter and staking punch Second hydraulic cylinder 72.Second hydraulic cylinder 72 is electrically connected with electric cabinet 9.As shown in figure 13, the front end of molding die 71 is equipped with With the cutter position 73 of cutter cooperation, molding die middle part is equipped with the stamped groove 74 of the indent cooperated with staking punch.Punching press groove bottom Similar with aluminium cassette bottom obtained face, the height of stamped groove is not less than H.
Production line of the invention can be realized fully-automatic production, and the work of each station is controlled by electric cabinet, may be implemented The production of a variety of flower pattern products (naked body plate, punched-plate), can thin device, save the cost, improve production efficiency.
It is provided for the embodiments of the invention technical solution above to be described in detail, specific case used herein The principle and embodiment of the embodiment of the present invention are expounded, the explanation of above embodiments is only applicable to help to understand this The principle of inventive embodiments;At the same time, for those skilled in the art, according to an embodiment of the present invention, in specific embodiment party There will be changes in formula and application range, in conclusion the contents of this specification are not to be construed as limiting the invention.

Claims (10)

1. a kind of full-automatic multistation continuous punch forming production line characterized by comprising
For the hydraulic charging & trolley of blowing, rotatable hydraulic collapsible material shelf, the hydraulic collapsible material shelf which is provided with For placing aluminium volume;
Frame is flattened, the aluminium sheet for releasing to hydraulic charging & trolley flattens;
Balance feed device, for making to flatten the aluminium sheet holding balance positioning output after frame flattens;
First station, the aluminum plate unit on aluminium sheet for balancing positioning output to balance feed device carry out diagonal punching;It is described A length of A, the width B of aluminum plate unit;
Second station, 3rd station, the 4th station and the 5th station after first station are set, for balance feed device Aluminum plate unit on the aluminium sheet of balance positioning output rushes complete opening;
The 6th station after 5th station is set, carries out corner cut for four angles to the aluminum plate unit on aluminium sheet;It is cut The shape at angle be square, side length H;
Feed appliance, for conveying the aluminium sheet after corner cut backward;
7th station conveys the aluminium sheet to come for receiving feed appliance, and the 7th station is used for each aluminium sheet on aluminium sheet Simultaneously punch forming obtains aluminium box for unit cutting;The aluminium box is in cuboid, upper end opening, a length of A-2H, width B-2H, a height of H;
Electric cabinet, for controlling the first station, second station, 3rd station, the 4th station, the 5th station, the 6th station and the The work of seven stations.
2. a kind of full-automatic multistation continuous punch forming production line according to claim 1, which is characterized in that when first Station to the 5th station does not work, and the 6th station and the work of the 7th station, obtained aluminium cassette bottom face is naked body plate.
3. a kind of full-automatic multistation continuous punch forming production line according to claim 1, which is characterized in that when first Station work, second station to the 5th station do not work, and the 6th station and the work of the 7th station, obtained aluminium cassette bottom face is pair Corner apertures decorative pattern.
4. a kind of full-automatic multistation continuous punch forming production line according to claim 1, which is characterized in that when first Station does not work, and second station to the 7th station works, and obtained aluminium cassette bottom face is complete opening.
5. a kind of full-automatic multistation continuous punch forming production line according to claim 1, which is characterized in that described It is obtained aluminium cassette bottom face that two stations, 3rd station, the 4th station and the 5th station, which rush the sum of region of complete opening to aluminum plate unit, Area;Each station rushes 1/4 that complete opening region accounts for aluminium box base area.
6. a kind of full-automatic multistation continuous punch forming production line according to claim 1, which is characterized in that described whole Flatrack include frame body and be fixed on frame body to roll assembly, described includes eight upper rollers and nine lower rolls, upper roller to roll assembly It is staggered with lower roll.
7. a kind of full-automatic multistation continuous punch forming production line according to claim 1, which is characterized in that described flat The feeder that weighs is equipped with three pairs to roller, and the described three pairs upper rollers and lower roll to roller are on same vertical line;Before described three pairs to roller End is equipped with guide roll.
8. a kind of full-automatic multistation continuous punch forming production line according to claim 1, which is characterized in that described Staggeredly roller group is equipped between six stations and feed appliance, the staggeredly roller group includes four upper rollers and five lower rolls, upper roller and lower roll It is staggered.
9. a kind of full-automatic multistation continuous punch forming production line according to claim 1, which is characterized in that described One station to the 6th station is stamping device, including mold, the formed punch being arranged in above mold and for driving formed punch or more The hydraulic cylinder of movement, there are the gap passed through for accommodating aluminium sheet, the hydraulic cylinder and electric cabinets between mold and formed punch Electrical connection;The mold of first station is equipped with the mold to corner apertures decorative pattern, and formed punch is corresponded with to corner apertures decorative pattern;Institute The mold for stating second station to the 5th station is the mold equipped with the rectangle complete opening decorative pattern for accounting for aluminium box base area 1/4, formed punch It is corresponded with complete opening decorative pattern;The mold of 6th station is in mold center identical with aluminum plate unit size four Angle is equipped with the mold for the square corner cut position that side length is H, and formed punch is and four one-to-one square punch of square.
10. a kind of full-automatic multistation continuous punch forming production line according to claim 1, which is characterized in that described 7th station is stamping device, including molding die, cutter, staking punch and the second hydraulic oil for driving cutter and staking punch Cylinder, second hydraulic cylinder are electrically connected with electric cabinet;The front end of molding die is equipped with the cutter position cooperated with cutter, shaping mould Tool middle part is equipped with the stamped groove of the indent cooperated with staking punch, and the punching press groove bottom is similar with aluminium cassette bottom obtained face, described The height of stamped groove is not less than H.
CN201910018159.9A 2019-01-09 2019-01-09 Full-automatic multi-station continuous punch forming production line Active CN109719197B (en)

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CN109719197B CN109719197B (en) 2020-07-28

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Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN204817673U (en) * 2015-05-22 2015-12-02 佛山市南泽机电设备有限公司 Metal connection box production line
CN107398501A (en) * 2017-09-25 2017-11-28 无锡中博锐机械有限公司 A kind of sump bending board assembly line
CN206794508U (en) * 2017-04-01 2017-12-26 茂名长信不锈钢有限公司 A kind of stainless steel plate machining production line
CN206966427U (en) * 2017-08-01 2018-02-06 佛山市灿泰机械模具有限公司 A kind of aluminium-foil containers, aluminium foil embossing machine and aluminium-foil containers production line
CN207872858U (en) * 2018-02-28 2018-09-18 黄山市徽州天成工贸有限公司 Steel lining is molded blanking line
CN207952361U (en) * 2017-12-26 2018-10-12 惠州市诚业家具有限公司 Automatic laminate stamping line

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN204817673U (en) * 2015-05-22 2015-12-02 佛山市南泽机电设备有限公司 Metal connection box production line
CN206794508U (en) * 2017-04-01 2017-12-26 茂名长信不锈钢有限公司 A kind of stainless steel plate machining production line
CN206966427U (en) * 2017-08-01 2018-02-06 佛山市灿泰机械模具有限公司 A kind of aluminium-foil containers, aluminium foil embossing machine and aluminium-foil containers production line
CN107398501A (en) * 2017-09-25 2017-11-28 无锡中博锐机械有限公司 A kind of sump bending board assembly line
CN207952361U (en) * 2017-12-26 2018-10-12 惠州市诚业家具有限公司 Automatic laminate stamping line
CN207872858U (en) * 2018-02-28 2018-09-18 黄山市徽州天成工贸有限公司 Steel lining is molded blanking line

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Effective date of registration: 20200730

Address after: No.19, Hongyu Road, Yuexiu District, Guangzhou City, Guangdong Province 510000

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Patentee before: FOSHAN NANZE ELECTRIC & MECHANICAL EQUIPMENT Co.,Ltd.

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