CN109718781A - A kind of silicon tetrachloride adds hydrogen to prepare trichlorosilane catalyst and preparation method thereof - Google Patents

A kind of silicon tetrachloride adds hydrogen to prepare trichlorosilane catalyst and preparation method thereof Download PDF

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CN109718781A
CN109718781A CN201711019755.6A CN201711019755A CN109718781A CN 109718781 A CN109718781 A CN 109718781A CN 201711019755 A CN201711019755 A CN 201711019755A CN 109718781 A CN109718781 A CN 109718781A
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silicon
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CN109718781B (en
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王永林
张�成
关月明
杨刚
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Sinopec Dalian Petrochemical Research Institute Co ltd
China Petroleum and Chemical Corp
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China Petroleum and Chemical Corp
Sinopec Dalian Research Institute of Petroleum and Petrochemicals
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Abstract

The present invention provides a kind of silicon tetrachlorides, and hydrogen to be added to prepare trichlorosilane catalyst and preparation method thereof.Catalyst composition includes silica, aluminium oxide, active component and adjuvant component;On the basis of catalyst weight, alumina content is 10%~20%, and dioxide-containing silica is 15%~25%, and content of the active component in terms of metal oxide is 55%~75%, and content of the adjuvant component in terms of oxide is 0.5%~2.0%.The preparation method of the catalyst is that into silicon source, addition acid solution progress acidification adds active component, promoter soluble salt, boehmite and curing agent and deionized water is made into slurries;Slurries are formed using spray shaping mode, it is post-treated that catalyst is made.Catalyst of the present invention has good activity stability, mechanical strength and wearability, increases catalyst in fluidized bed use process with the shock of silicon powder, friction, capability, avoids " running damage " phenomenon in catalyst use process.

Description

A kind of silicon tetrachloride adds hydrogen to prepare trichlorosilane catalyst and preparation method thereof
Technical field
The present invention relates to a kind of hydrogenation catalysts and preparation method thereof, add hydrogen to prepare three more particularly to a kind of silicon tetrachloride Chlorine hydrogen Si catalyst and preparation method thereof.
Background technique
With the gradual depletion of fossil energy and problem of environmental pollution increasingly sharpens, seek it is a kind of it is free of contamination can be again The raw energy becomes the task of top priority.Solar energy has spatter property, safety as the most abundant renewable energy compared with other energy The advantages that property, popularity, the adequacy of resource and potential economy.Solar energy is made full use of, is realized under low-carbon mode Sustainable development has important economy and strategic importance.
In recent years, polysilicon yield sharply increases, the main production of polysilicon have improved Siemens, silane thermal decomposition process and Fluidized bed process, wherein improved Siemens are the mainstream technologys of current production polysilicon, are that production polysilicon is most mature, invest wind Danger is minimum, is easiest to the technique of enlarging, and polysilicon produced is the 70%~80% of world's production.Currently, Siemens's work The polysilicon factory of skill is all made of silicon powder and trichlorosilane is produced in the synthesis of hydrogen chloride.In synthetic product, trichlorosilane accounts for 80%, Silicon tetrachloride accounts for 20%.It restores, is decomposed during generating high purity polycrystalline silicon product under atmosphere of the trichlorosilane in 1100 DEG C, The nearly 6t of product by-produced tetrachlorosilane per ton.So generally using the polysilicon factory polysilicon product by-product per ton of Siemens process The nearly 10t of silicon tetrachloride.
Silicon tetrachloride is a kind of toxic and harmful gas, is arbitrarily discharged if untreated, silicon tetrachloride will be with atmosphere In steam combine, generate hydrogen chloride gas, environment caused seriously to pollute in addition, also result in the significant wastage of resource, is added The production cost of great Liao enterprise.How safe handling silicon tetrachloride has become the bottleneck for restricting polysilicon development, finds effectively place The approach for managing silicon tetrachloride is current urgent problem to be solved.Silicon tetrachloride is rationally recycled, it is same what is reduced environmental pollution When, the production cost of enterprise is also reduced, the sustainable development of production of polysilicon enterprise is conducive to.
Mainly there are two directions for silicon tetrachloride recycling, first is that producing the production of other chemical industry using silicon tetrachloride as raw material Product, including fume colloidal silica, organosilicon product and production optical fiber etc.;Second is that in polysilicon production process by hydrogenation of silicon tetrachloride Trichlorosilane is converted into be recycled.The former demand is limited, cannot largely consume by-produced tetrachlorosilane, and research emphasis is concentrated It is recycled in silicon tetrachloride.Hydrogenation of silicon tetrachloride technology is mainly hot hydrogenization method, cold hydrogenization method, plasma hydrogenization method and urges Change hydrogenization method.Hot hydrogenization method is that silicon tetrachloride is generated trichlorosilane in 1250 DEG C of hydrogenations, and product is easily isolated, but reaction temperature Height, energy consumption is high;Cold hydrogenization method is that production will be reacted under the conditions of silicon tetrachloride, silicon powder and hydrogen in a fluidized bed reactor 400 DEG C Trichlorosilane, reaction temperature is relatively low, but product is difficult to separate, conversion ratio is low and reactor wear is serious;Plasma hydrogenization Method carries out under the conditions of normal pressure and 3000 DEG C, and silicon tetrachloride maximum conversion is up to 74%, but energy consumption is very high, it is difficult to industrialize; Catalytic hydrogenation is to pass through that catalyst is added on the basis of hot hydrogenation process, i.e., using silicon powder, hydrogen, silicon tetrachloride as raw material, Under catalyst existence condition, under 500~550 DEG C of reaction temperature, 2.0~3.0MPa of reaction pressure, trichlorosilane, dichloro are generated The mixture of dihydro silicon etc..
Due to silicon tetrachloride catalytic hydrogenation be carried out under compared with low reaction temperatures and reaction pressure, meanwhile, product is easy to point From and keep high conversion, have become recycling silicon tetrachloride desirable route therefore urged in silicon tetrachloride catalytic hydrogenation It the selection of agent and prepares particularly important.
CN105536789A discloses a kind of method that silicon tetrachloride hydrogenation-dechlorination prepares the catalyst of trichlorosilane.The party Method directly mixes the amorphous silicon aluminium powder after roasting with a certain amount of stannous chloride, under an inert atmosphere high-temperature process, product It is finished catalyst after cooling.Although the preparation method is simple and preparation cost is low, the activity for obtaining catalyst is lower.
CN102626630A, CN105967189A disclose a kind of side of preparing trichlorosilane from silicon tetrachloride through hydrogenation catalyst Method.This method be by soluble nickel salt, metal M soluble-salt compound, be capable of providing the silicon source of silica and can sink The precipitating reagent of shallow lake nickel and/or metal M ion contacts in a solvent, will contact products therefrom filtering, and by obtained solid successively into Row is dry and roasts to get catalyst is arrived.Wherein M is selected from one of IB, IIB, IIA and the group VIII metal in addition to Ni Or it is a variety of.The catalyst of this method preparation is powdery, in a fluidized bed using " running damage " is easy, causes catalyst loss and activity It reduces.
Summary of the invention
In view of the deficiencies of the prior art, the present invention provides a kind of silicon tetrachloride add hydrogen prepare trichlorosilane catalyst and its Preparation method.It is concentrated using the catalyst of this method preparation with distribution of particle sizes, while activity with higher, active metal Dispersibility and abrasion resistance meet industrialization fluidized bed silicon tetrachloride and hydrogen are added to prepare trichlorosilane requirement, and the catalyst is in tetrachloro SiClx activity and stability with higher during adding hydrogen to prepare trichlorosilane.
The present invention provides a kind of silicon tetrachlorides, and hydrogen to be added to prepare trichlorosilane catalyst, and catalyst composition includes titanium dioxide Silicon, aluminium oxide, active component and adjuvant component, active component are group VIII metal, and adjuvant component is metal M;With catalyst It is counted on the basis of weight, alumina content is 10%~20%, and dioxide-containing silica is 14.5%~25%, and active component is in terms of oxide Content be 55%~75%, content of the adjuvant component in terms of the oxide of metal M be 0.5%~2.0%, the metal M be Cu, One of Fe, Mg, Cr and Ba or a variety of.
It is bulk phase catalyst that silicon tetrachloride provided by the invention, which adds hydrogen to prepare trichlorosilane catalyst,.
In catalyst of the present invention, active component group VIII metal is Ni and/or Co, preferably Ni.
In catalyst of the present invention, adjuvant component metal M preferably uses M1 and M2, wherein M1 be one of Cu, Mg, Fe or A variety of, preferably one of Cu, Mg or a variety of, M2 are one of Cr and Ba or a variety of, preferably Ba.The M1 and M2 with The molar ratio of oxide meter is 1:10 ~ 10:1, preferably 2:1 ~ 8:1.
The property of catalyst of the present invention is as follows: specific surface area > 50m2/ g, preferably 60~120m2/g.In the present invention, compare table Area is using low temperature liquid nitrogen determination of adsorption method.
The size distribution of catalyst of the present invention is following (with volume fraction): partial size < 150mm particle accounts for 10% hereinafter, excellent Select 8% or less;Partial size accounts for 75%~95%, preferably 80%~92% in the particle of 150~500mm, and partial size > 500mm particle accounts for 15% hereinafter, it is preferred that 12% or less.In the present invention, granularity is using laser particle analyzer measurement.
The rate of wear < 2.0wt% of catalyst of the present invention, preferably < 1.5wt%.In the present invention, rate of wear is using fluidisation state mill Damage strength tester measurement.
Another aspect of the present invention provides the preparation method that the silicon tetrachloride adds hydrogen to prepare trichlorosilane catalyst, packet It includes:
(1) acid solution is added into silicon source and carries out acidification;
(2) soluble-salt containing group VIII metal, the solubility containing metal M are separately added into step (1) resulting material Salt, boehmite, curing agent, deionized water, are configured to slurries;
(3) slurries obtained by step (2) are subjected to spray shaping, obtain spherical gel;
(4) by the resulting spherical gel washing of step (3), dry, roasting, catalyst is obtained.
In the method for the present invention, silicon source described in step (1) is waterglass and/or silica solution, the quality in terms of silica Content is 20%~40%, preferably 25%~35%.The acid solution is one of nitric acid, formic acid, acetic acid, citric acid or several Kind, preferably nitric acid, wherein the mass concentration of nitric acid is 55%~75%, preferably 60%~65%.After the silicon source carries out acidification Its pH value is 1.0~4.0, preferably 2.5~3.5.
In the method for the present invention, group VIII metal described in step (2) is Ni and/or Co, preferably Ni.Group VIII metal can Soluble is selected from one or more of nitrate, sulfate and chloride, preferably nitrate.The metal M be Cu, Fe, Mg, One of Cr and Ba or a variety of, it is preferred to use M1 and M2, wherein M1 is one of Cu, Fe, Mg or a variety of, preferably Cu, One of Mg or a variety of, M2 are one of Cr and Ba or a variety of, preferably Ba.The soluble-salt of metal M be nitrate and One of sulfate is a variety of, preferably nitrate.
In the method for the present invention, the dry weight of step (2) described boehmite is 70% or more, is converted through high-temperature roasting For γ-Al2O3Property afterwards is as follows: Kong Rongwei 0.95mL/g or more, and preferably 0.95 ~ 1.2mL/g of Kong Rongwei, specific surface area is 330m2/ g or more, preferably specific surface area are 330 ~ 400m2/g.The curing agent is one of urea, organic ammonium salt or a variety of. The organic ammonium salt is six methines, four ammonium.The additional amount of the curing agent and the molar ratio of the active metal and auxiliary agent are 0.5:1.0 ~ 1.2:1.0, preferably 0.6:1.0 ~ 1.0:1.0;In slurries obtained by step (2) silicon source in terms of silica, intend thin water The gross mass that aluminium stone is in terms of aluminium oxide, active component and adjuvant component are in terms of oxide accounts for the 25%~45% of slurries total weight, excellent Select 30%~35%.
In the method for the present invention, spray shaping described in step (3) is press spray molding.The spray shaping is spraying It being carried out in molding tower, nozzle diameter 0.3mm~1.2mm, preferably 0.6mm~1.0mm, spraying pressure is 0.5 ~ 1.5MPa, by The molding and hot gas medium counter current contacting that nozzle sprays, the temperature of hot gas medium are 70~200 DEG C, preferably 90~120 DEG C, gas medium uses ammonia-containing gas, can use the air containing ammonia, wherein NH3Volume fraction be 5% ~ 10%.
In the method for the present invention, washing described in step (4) is with deionized water by spherical gel detergent to neutrality;It is described Drying condition are as follows: it is 4~10 hours dry at 80~200 DEG C, it is 6~8 hours dry preferably at 100~150 DEG C;The roasting Condition are as follows: roast 3~8 hours at 500~900 DEG C, roasted 3~5 hours preferably at 550~700 DEG C.
Compared with prior art, the invention has the following advantages that
1, catalyst of the present invention uses aluminium silicon composite material for carrier component, in auxiliary agent and active metal component and carrier component Under synergistic effect, catalytic mechanical intensity and wear-resisting property are not only increased, further improves active metal and auxiliary agent group The dispersion degree divided, the activity and stability of catalyst are significantly improved, and are more advantageous to catalyst in fluidized-bed process Using increasing shock, the friction, capability of catalyst and silicon powder, avoid " run about damage " phenomenon in catalyst use process.
2, catalyst of the present invention preferably uses two kinds of auxiliary agents of M1 and M2, further improves the synergistic effect of two kinds of auxiliary agents The dispersion degree of active metal and the wear-resisting property of catalyst further improve the activity and activity stability of catalyst.
3, in the preparation method of catalyst of the present invention, first silicon source is acidified, active component is then added, adjuvant component, intends Boehmite, curing agent and water form slurries, and by the way of spray shaping, and each component collaboration is made to play a role, so that system Standby catalyst has biggish specific surface area while having preferable intensity, provides more reacting environment for reactant, Catalyst activity can be effectively improved.
4, in the preparation method of catalyst of the present invention, spray shaping is using pressure forming and using ammonia-containing gas and molding Object counter current contacting makes molding carry out being formed by curing ball under the double action that external ammonia and internal curing agent are pyrolyzed in this way Shape gel, makes catalyst not only in this way and has good and uniform spherical, has good abrasion resistance, but also have good Pore structure, be conducive to silicon tetrachloride be hydrogenated to trichlorosilane reaction progress, catalyst it is with higher activity and stablize Property.
5, the molding of catalyst and active metal load are integrated in one, shorten by the preparation method of catalyst of the present invention The preparation flow of catalyst.
Specific embodiment
Technical solution of the present invention is further illustrated by the following examples, but is not limited to following embodiment.
Embodiment 1
The waterglass 57.1g that mass content is 35% in terms of silica is added into preparing tank, starts agitating device, then slowly add Entering mass concentration is 62% nitric acid solution, makes the pH value 2.5 of water glass solution after acidification, is added after being uniformly mixed into preparing tank It is as follows to enter six water nickel nitrate of 266.7g, 1.82g nitrate trihydrate copper, 1.0g barium nitrate, boehmite 21.4g(property: Kong Rongwei 0.985mL/g, specific surface area 363m2/ g, butt 72wt%), curing agent urea 53.6g and deionized water, in gained slurries Waterglass in terms of silica, boehmite in terms of aluminium oxide, nickel nitrate in terms of nickel oxide, copper nitrate is in terms of copper oxide and nitre Gross mass of the sour barium in terms of barium monoxide accounts for the 33% of slurries total weight.
The above-mentioned slurries with certain fluidity are subjected to spray shaping in spray shaping tower, set nozzle diameter as 0.8mm, spraying pressure are 1.0MPa, and the molding sprayed by nozzle is contacted with hot air inversion containing ammonia, the hot air containing ammonia Temperature is 100 DEG C, NH in air containing ammonia3Volume fraction be 7%, material solidifies and shrinks, and obtains spherical gel;
Obtained spherical gel is washed with deionized to neutrality, and 8 hours dry at 130 DEG C, then through being roasted at 600 DEG C Obtain catalyst A of the present invention within 3 hours, catalyst property is shown in Table 1, and evaluating catalyst the results are shown in Table 2.
Embodiment 2
Curing agent urea 53.6g is changed to six methines, four ammonium 124g, nitrate trihydrate copper is added by preparation process such as embodiment 1 Amount is changed to 2.62g, and the additional amount of barium nitrate is changed to 0.56g, preparation catalyst B of the present invention, and property is shown in Table 1, evaluating catalyst knot Fruit is shown in Table 2.
Embodiment 3
Nozzle diameter is changed to 1.0mm by preparation process such as embodiment 1, and the internally dry temperature of spray drying tower is 120 DEG C, preparation Catalyst C of the present invention, property are shown in Table 1, and evaluating catalyst the results are shown in Table 2.
Embodiment 4
Six water nickel nitrates are changed to cobalt nitrate hexahydrate by preparation process such as embodiment 1, and the additional amount of waterglass is changed to 43.8g, system Standby catalyst D of the present invention, property are shown in Table 1, and evaluating catalyst the results are shown in Table 2.
Embodiment 5
The nitrate trihydrate copper of addition is changed to that magnesium nitrate hexahydrate is added by preparation process such as embodiment 1, and boehmite additional amount is 21.83g prepares catalyst E of the present invention, and property is shown in Table 1, and evaluating catalyst the results are shown in Table 2.
Embodiment 6
Preparation process such as embodiment 1, is changed to 700 DEG C for catalyst maturing temperature, and nitrate trihydrate copper additional amount is changed to 2.90g, The additional amount of barium nitrate be changed to 0.39g, prepare catalyst F of the present invention, property is shown in Table 1, and evaluating catalyst the results are shown in Table 2.
Embodiment 7
Preparation process such as embodiment 1 is only added without auxiliary agent barium nitrate, prepares catalyst G of the present invention, and property is shown in Table 1, catalyst Evaluation result is shown in Table 2.
Embodiment 8
Preparation process such as embodiment 1 is only added without auxiliary agent copper nitrate, prepares catalyst H of the present invention, and property is shown in Table 1, catalyst Evaluation result is shown in Table 2.
Embodiment 9
Preparation process such as embodiment 1, only dried medium is hot-air, does not contain ammonia, obtains catalyst I, catalyst property It is shown in Table 1, evaluating catalyst the results are shown in Table 2.
Comparative example 1
Preparation process such as embodiment 1, only that boehmite is not added, and boehmite is substituted by waterglass, is obtained pair Than catalyst J, catalyst property is shown in Table 1, and evaluating catalyst the results are shown in Table 2.
Comparative example 2
Catalyst is prepared using the preparation method of embodiment 2 in CN105967189A, obtains comparative catalyst K, catalyst property It is shown in Table 1, evaluating catalyst the results are shown in Table 2.Specific preparation process is as follows:
By 42.5 kilograms of six water nickel chlorides and 18 kilograms of nitrate trihydrate copper dissolution in deionized water, be configured to 500 liters it is molten 80 kilograms of silica solution that solid content is 20 weight % are added in Xiang Shangshu mixing salt solution, is uniformly mixed and obtains slurries, use is dense for liquid It is 5 that the sodium hydrate aqueous solution that degree is 5 weight %, which adjusts the pH value of slurries,;40 kilograms of ammonium carbonates are water-soluble with 400 liters of deionizations Solution obtains ammonium carbonate solution;
Above-mentioned slurries and ammonium carbonate solution being added in 2000 liters of reaction kettle and is contacted, the temperature of contact is 80 DEG C, Adjusting pH with the sodium hydrate aqueous solution that concentration is 5 weight % makes the pH value of contact be 7, and after contacting 4h, solid is obtained by filtration, It will be roasted 6 hours at 500 DEG C in muffle furnace after obtained solid drying, obtain catalyst K.
The property of 1 embodiment of table and the catalyst of comparative example preparation
Catalyst number A B C D E F
Catalyst shape Microballoon Microballoon Microballoon Microballoon Microballoon Microballoon
Specific surface area, m2/g 78.1 79.0 80.5 82.2 80.9 70.2
Attrition of catalyst, wt% 0.85 0.85 0.80 0.84 0.79 0.81
Catalyst composition, wt%
Al2O3 15.12 15.13 15.23 15.31 15.71 15.30
SiO2 19.41 19.45 19.56 15.70 19.86 19.51
NiO or CoO 64.30 64.21 64.04 67.82 63.55 63.99
M1 oxide 0.61 0.86 0.60 0.60 0.29 0.96
M2 oxide 0.56 0.35 0.57 0.57 0.59 0.24
Size distribution, %
<150μm 2.8 3.0 1.6 3.1 2.6 2.7
150~500 μm 90.1 89.7 88.9 90.0 90.0 89.5
>500μm 7.1 7.3 9.5 6.9 7.4 7.8
The property of 1 embodiment of continued and the catalyst of comparative example preparation
Catalyst number G H I J K
Catalyst shape Microballoon Microballoon Microballoon Microballoon It is amorphous
Specific surface area, m2/g 77.0 77.3 66.1 33.5 31.4
Attrition of catalyst, wt% 0.91 0.86 4.31 1.56 4.8
Catalyst composition, wt%
Al2O3 15.21 15.21 15.12 0 0
SiO2 19.52 19.51 19.41 34.53 49.7
NiO or CoO 64.66 64.72 64.3 64.3 40.2
M1Oxide 0.61 - 0.61 0.61 10.1
M2Oxide - 0.56 0.56 0.56 -
Size distribution, %
<150μm 1.8 1.7 17.5 2.9 -
150~500 μm 88.6 88.5 79.3 89.9 -
>500μm 9.6 9.8 3.2 7.2 -
Catalyst activity evaluation uses fixed bed evaluating apparatus, Catalyst packing 10g, reaction pressure 1.2MPa, H2/SiCl4 (molar ratio) is 25, silicon powder/SiCl4(molar ratio) is 10, gas hourly space velocity 30000h-1, reaction temperature be respectively 400 DEG C and 450 DEG C, evaluation result is shown in Table 2.
2 catalyst activity of table and estimation of stability result
Number Conversion ratio (400 DEG C, 10 hours), % Conversion ratio (400 DEG C, 150 hours), % Conversion ratio (450 DEG C, 10 hours), % Conversion ratio (450 DEG C, 150 hours), %
A 28.6 28.3 36.9 36.6
B 28.9 28.7 37.3 37.2
C 27.8 27.4 36.2 35.7
D 28.3 27.8 36.8 36.3
E 27.9 27.5 36.1 35.8
F 28.8 28.5 36.8 36.7
G 27.3 26.6 36.0 35.3
H 27.0 26.5 35.8 35.2
I 26.1 20.6 32.8 28.3
J 22.1 21.0 31.3 30.2
K 22.5 21.2 31.5 29.9

Claims (15)

1. a kind of silicon tetrachloride adds hydrogen to prepare trichlorosilane catalyst, it is characterised in that the catalyst composition include silica, Aluminium oxide, active component and adjuvant component, active component are group VIII metal, and adjuvant component is metal M;With the weight of catalyst On the basis of count, alumina content be 10%~20%, dioxide-containing silica be 14.5%~25%, active component is with group VIII metal oxygen The content of compound meter is 55%~75%, and content of the adjuvant component in terms of the oxide of metal M is 0.5%~2.0%, the metal M For one of Cu, Fe, Mg, Cr and Ba or a variety of.
2. catalyst described in accordance with the claim 1, it is characterised in that: group VIII metal is Ni and/or Co, preferably Ni.
3. catalyst described in accordance with the claim 1, it is characterised in that: adjuvant component metal M uses M1 and M2, and wherein M1 is One of Cu, Mg, Fe or a variety of, preferably one of Cu, Mg or a variety of, M2 be one of Cr and Ba or a variety of, it is excellent It is selected as Ba;Molar ratio of the M1 and M2 in terms of oxide is 1:10 ~ 10:1, preferably 2:1 ~ 8:1.
4. according to catalyst described in claim 1 or 3, it is characterised in that: the property of the catalyst is as follows: specific surface area > 50m2/ g, preferably 60~120m2/g。
5. according to catalyst described in claim 1 or 3, it is characterised in that: the granularity of the catalyst is scored with volume fraction Cloth is as follows: partial size < 150mm particle accounts for 10% hereinafter, it is preferred that 8% or less;Particle of the partial size in 150~500mm accounts for 75%~95%, Preferably 80%~92%, partial size > 500mm particle account for 15% hereinafter, it is preferred that 12% or less.
6. according to catalyst described in claim 1 or 3, it is characterised in that: the rate of wear < 2.0wt% of the catalyst, preferably < 1.5wt%.
7. the preparation method that a kind of any silicon tetrachloride of claim 1~6 adds hydrogen to prepare trichlorosilane catalyst, packet It includes:
(1) acid solution is added into silicon source and carries out acidification;
(2) soluble-salt containing group VIII metal, the solubility containing metal M are separately added into step (1) resulting material Salt, boehmite, curing agent, deionized water, are configured to slurries;
(3) slurries obtained by step (2) are subjected to spray shaping, obtain spherical gel;
(4) by the resulting spherical gel washing of step (3), dry, roasting, catalyst is obtained.
8. preparation method according to claim 7, it is characterised in that silicon source described in step (1) is waterglass and/or silicon Colloidal sol, the mass content in terms of silica are 20%~40%, preferably 25%~35%;The acid solution is nitric acid, formic acid, vinegar One or more of acid and citric acid, preferably nitric acid, wherein the mass concentration of nitric acid is 55%~75%, preferably 60%~65%.
9. preparation method according to claim 7, it is characterised in that after silicon source described in step (1) carries out acidification, Its pH value is 1.0~4.0, preferably 2.5~3.5.
10. preparation method according to claim 7, it is characterised in that group VIII metal described in step (2) be Ni and/or Co, preferably Ni;The soluble-salt of group VIII metal is selected from one or more of nitrate, sulfate and chloride, preferably nitre Hydrochlorate;The metal M is one of Cu, Fe, Mg, Cr and Ba or a variety of;The soluble-salt of metal M is nitrate and sulfuric acid One of salt is a variety of, preferably nitrate.
11. preparation method according to claim 7, it is characterised in that the dry weight of step (2) described boehmite It is 70% or more, is converted into γ-Al through high-temperature roasting2O3Property afterwards is as follows: Kong Rongwei 0.95mL/g or more, preferably Kong Rongwei 0.95 ~ 1.2mL/g, specific surface area 330m2/ g or more, preferably specific surface area are 330 ~ 400m2/g。
12. preparation method according to claim 7, it is characterised in that step (2) curing agent is urea, organic ammonium salt One of or it is a variety of, the organic ammonium salt be six methines, four ammonium;The additional amount of the curing agent and the active metal and The molar ratio of auxiliary agent is 0.5:1.0 ~ 1.2:1.0, preferably 0.6:1.0 ~ 1.0:1.0.
13. preparation method according to claim 7, it is characterised in that silicon source is in slurries obtained by step (2) with silica Meter, the gross mass that boehmite is in terms of aluminium oxide, active component and adjuvant component are in terms of oxide account for the 25% of slurries total weight ~45%, preferably 30%~35%.
14. preparation method according to claim 7, it is characterised in that spray shaping described in step (3) is pressure-type spray Mist molding;The spray shaping carries out in spray shaping tower, nozzle diameter 0.3mm~1.2mm, preferably 0.6mm~1.0mm, Spraying pressure is 0.5 ~ 1.5MPa, the molding and hot gas medium counter current contacting sprayed by nozzle, the temperature of hot gas medium Degree is 70~200 DEG C, and preferably 90~120 DEG C, gas medium uses ammonia-containing gas, it is preferred to use the air containing ammonia, wherein NH3's Volume fraction is 5% ~ 10%.
15. preparation method according to claim 7, it is characterised in that washing described in step (4) is will with deionized water Spherical gel detergent is to neutrality;The drying condition are as follows: it is 4~10 hours dry at 80~200 DEG C, preferably at 100~150 DEG C Lower drying 6~8 hours;The roasting condition are as follows: roast 3~8 hours at 500~900 DEG C, preferably roasted at 550~700 DEG C It burns 3~5 hours.
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Cited By (3)

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Publication number Priority date Publication date Assignee Title
CN114054035A (en) * 2021-11-30 2022-02-18 新特能源股份有限公司 Catalyst for catalyzing silicon tetrachloride conversion and preparation method thereof
CN114349485A (en) * 2022-01-11 2022-04-15 无锡特科精细陶瓷有限公司 Preparation method of high-strength alumina ceramic
CN115845910A (en) * 2022-12-09 2023-03-28 武汉新硅科技潜江有限公司 Method for synthesizing trichlorosilane from silicon tetrachloride

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CN114054035A (en) * 2021-11-30 2022-02-18 新特能源股份有限公司 Catalyst for catalyzing silicon tetrachloride conversion and preparation method thereof
CN114349485A (en) * 2022-01-11 2022-04-15 无锡特科精细陶瓷有限公司 Preparation method of high-strength alumina ceramic
CN114349485B (en) * 2022-01-11 2023-01-10 无锡特科精细陶瓷有限公司 Preparation method of high-hardness alumina ceramic
CN115845910A (en) * 2022-12-09 2023-03-28 武汉新硅科技潜江有限公司 Method for synthesizing trichlorosilane from silicon tetrachloride

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