CN109712803A - Automatic coil winding machine and coiling are bonded all-in-one machine - Google Patents
Automatic coil winding machine and coiling are bonded all-in-one machine Download PDFInfo
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- CN109712803A CN109712803A CN201910082529.5A CN201910082529A CN109712803A CN 109712803 A CN109712803 A CN 109712803A CN 201910082529 A CN201910082529 A CN 201910082529A CN 109712803 A CN109712803 A CN 109712803A
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- 238000004804 winding Methods 0.000 title claims abstract description 78
- 230000007246 mechanism Effects 0.000 claims abstract description 84
- 238000003466 welding Methods 0.000 claims abstract description 24
- 238000003860 storage Methods 0.000 claims abstract description 17
- 238000007599 discharging Methods 0.000 claims abstract description 10
- 230000007723 transport mechanism Effects 0.000 claims abstract description 10
- 230000005540 biological transmission Effects 0.000 claims description 23
- 238000003825 pressing Methods 0.000 claims description 19
- 238000005520 cutting process Methods 0.000 claims description 10
- 239000003292 glue Substances 0.000 claims description 9
- 238000002788 crimping Methods 0.000 claims description 8
- 238000001179 sorption measurement Methods 0.000 claims description 8
- 230000000881 depressing effect Effects 0.000 claims description 7
- 238000010438 heat treatment Methods 0.000 claims description 7
- 238000013016 damping Methods 0.000 claims description 5
- 238000001514 detection method Methods 0.000 claims description 4
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims description 4
- 238000009826 distribution Methods 0.000 claims description 3
- 241000252254 Catostomidae Species 0.000 claims description 2
- 230000001174 ascending effect Effects 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 9
- 238000010586 diagram Methods 0.000 description 11
- 238000000034 method Methods 0.000 description 5
- 238000010521 absorption reaction Methods 0.000 description 4
- 230000000694 effects Effects 0.000 description 2
- 230000001360 synchronised effect Effects 0.000 description 2
- 230000005611 electricity Effects 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
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- Coil Winding Methods And Apparatuses (AREA)
Abstract
The invention discloses a kind of automatic coil winding machines and coiling to be bonded all-in-one machine, and automatic coil winding machine includes the first rack, at least one turntable that may be rotatably mounted in first rack, the chip being mounted in first rack discharging vibrating disk, winding mechanism, chip fetching/laying machine structure, butt-joint mechanism, coil transport mechanism and coil storage platform；The turntable is circumferentially with spaced apart coiling station, welding post, lifts station and rewinding station, the turntable is equipped with multiple support bases for being equipped between its circumferentially spaced coil die head component, every two adjacent coil die head components and carrying out positioning support to enameled wire.Automatic coil winding machine of the invention integrates each mechanism of coiling by reasonable Arrangement, realizes that the coil block that coil and chip are integrated is made in automated production, space occupied is reduced, operational efficiency and stability is improved, reduces artificial frequent operation, debugging is convenient, high production efficiency.
Description
Technical field
The present invention relates to non-contact type coil production technical field more particularly to a kind of automatic coil winding machines and coiling to be bonded
All-in-one machine.
Background technique
In the process of manufacture of low-frequency coil, needed in the processing of traditional low-frequency coil and attaching process first using half
Automatic winding machine production line circle, then human weld's chip, artificial silk-screen gummed paper and it is manually bonded coil, this considerably increases skies
Between demand, energy demand and labour demand.Using hot wind gun-type in traditional semiautomatic winding machine coil forming technique
Heating coil fixture, the disadvantage is that transporting heat energy is unstable, heat energy loss is serious, causes coil forming very unstable, before production
Debug time is long, and raw material loss is serious.
Summary of the invention
The technical problem to be solved in the present invention is that provide it is a kind of raising production efficiency and reduce labour demand it is automatic
Coil winding machine and coiling are bonded all-in-one machine.
The technical solution adopted by the present invention to solve the technical problems is: providing a kind of automatic coil winding machine, including the first machine
Frame, at least one turntable that may be rotatably mounted in first rack, the chip being mounted in first rack discharging vibration
Moving plate, winding mechanism, chip fetching/laying machine structure, butt-joint mechanism, coil transport mechanism and coil storage platform；
Being circumferentially with spaced apart coiling station, welding post, lifting station and rewinding station for the turntable, it is described
Turntable is equipped with multiple between its circumferentially spaced coil die head component, every two adjacent coil die head components
Equipped with the support base for carrying out positioning support to enameled wire；
In the coiling station, the winding mechanism is corresponding above a coil die head component, passes through for enameled wire
And by enameled wire around overlaying on the coil die head component to form coil；Turntable rotation drives thereon around being covered with coil
The coil die head component turns to the welding post；
In the welding post, the chip of chip discharging vibrating disk is placed on the coil mould by the chip fetching/laying machine structure
Connect in head assembly and with coil, chip and coil are welded together to form coil block by the butt-joint mechanism；The turntable
Rotation drives to be had the coil die head component of coil block to turn to lift station thereon；
Station is being lifted, the coil die head component jacks up coil block thereon；The turntable rotation drives thereon
There is the coil die head component of coil block to turn to rewinding station；
In rewinding station, the coil transport mechanism coil block is taken out from the coil die head component and transport to
In the coil storage platform.
Preferably, the coil die head component includes the firm banking being mounted on the turntable, can move up and down setting
On the fixed base and for enameled wire around overlaying on the collet of its periphery, the guide sleeve for being set in the collet periphery, be arranged
Heating coil in the guide sleeve periphery；
The periphery of the guide sleeve is equipped with the chip lodging bench for chip placement；Multiple tops are embedded on the guide sleeve
Block, circumferentially-spaced distribution of multiple jacking blocks along the guide sleeve；
Station is lifted described, the jacking block moves up pushes up the coil block on the coil die head component upwards
Out.
Preferably, between the lower end of the collet and the firm banking be equipped with drive the collet move up protrusion described in lead
To the buffer spring of set.
Preferably, the winding mechanism include the bracket being mounted in first rack, along the bracket can on move down
Dynamic wire-winding unit；
The wire-winding unit includes rotation axis, the turnbarrel being rotatably set in the rotation axis, coaxially connected institute
The circular seat stating turnbarrel and being rotated with the turnbarrel；The lower end of the rotation axis, which is equipped with, can be pressed in down the coil mould
Head assembly upper control line circle is around the coil forming pressing plate for covering thickness；The circular seat is located at the periphery of the coil forming pressing plate；
The circular seat is equipped with outlet hole, and the outlet hole is connected with the inner passage of the turnbarrel, rotation axis
It is logical, it is formed and passes through the passing channel being pierced by for enameled wire.
Preferably, thread drawing mechanism is additionally provided in first rack, the thread drawing mechanism includes clamping the coil respectively
Two line ends and pull two line ends two anchor clamps welded are contacted with chip；
Coil is located in the thread depressing mechanism on the coil die head component when being additionally provided with bracing wire on the turntable；The pressure
Line mechanism includes line pressing rod and the crimping lifting cylinder for connecting line pressing rod；The crimping lifting cylinder drives on the line pressing rod
Under be moved on the top surface of the coil die head component, coil is limited on the coil die head component.
Preferably, the coil transport mechanism includes the first transmission being arranged between the turntable and coil storage platform
Guide rail cooperates the sliding block that can move back and forth in first transmission guide rail and along the first transmission guide rail, can move back and forth up and down
Coil suction piece on the slide block is set.
Preferably, the automatic coil winding machine further includes being mounted in first rack and being located at the coiling station and weldering
Connect the thread cutting mechanism between station；
The thread cutting mechanism include pedestal equipped with sliding rail, on the cooperation sliding rail and can move back and forth along sliding rail it is close or
The support shaft of the separate turntable, the finger cylinder being arranged in the support shaft, the finger section that the finger cylinder is set
On scissors；The scissors is opened and closed with the finger section of the finger cylinder, and the enameled wire for passing through the support base is cut.
Preferably, the automatic coil winding machine further includes the damping tension device that the end of incoming cables of the winding mechanism is arranged in；
The automatic coil winding machine further includes the Coil Detector mechanism that conduction detection is carried out to the coil block for completing welding.
The present invention also provides a kind of coiling fitting all-in-one machines including automatic coil winding machine described in any of the above item further includes
Coil block is arranged in the make-up machine on card；The side of the automatic coil winding machine is arranged in the make-up machine；
The make-up machine includes the second rack, be mounted on card transport platform in second rack, card amendment platform,
One card of the top in card transport platform is drawn and send to card amendment platform on card separating mechanism, to card into
Row glue applying mechanism for dispensing glue, the dispensing position that the card is placed on from the automatic coil winding machine line taking coil assembly and by coil block
The crawl placement mechanism set.
Preferably, the card separating mechanism includes that supporting frame above the card transport platform is arranged in, passes through cunning
Lever can move up and down the support plate being mounted on support frame as described above body, several cards being arranged at intervals in the support plate are inhaled
Disk, connection and the lifting cylinder for driving the support plate to move back and forth up and down；The suction end of the card sucker is towards the card
Piece transport platform；
The crawl placement mechanism can move back and forth setting including the second transmission guide rail, along second transmission guide rail at it
On movable plate, be arranged on the movable plate coil adsorption plate, be arranged on the movable plate and connect the driving line
The driving cylinder that circle adsorption plate moves up and down.
Automatic coil winding machine of the invention integrates each mechanism of coiling by reasonable Arrangement, realizes automated production
The coil block that coil and chip are integrated is made, reduces space occupied, improves operational efficiency and stability, reduce artificial frequency
Numerous operation, debugging is convenient, high production efficiency.
Coiling of the invention is bonded all-in-one machine, is arranged by the connection of automatic coil winding machine and make-up machine, realizes coil block
Automatic winding butt-joint and be fitted in finished product on card, whole efficiency is high and quality is stablized.
Detailed description of the invention
Present invention will be further explained below with reference to the attached drawings and examples, in attached drawing:
Fig. 1 is the stereochemical structure of the automatic coil winding machine of one embodiment of the invention and the coiling fitting all-in-one machine of make-up machine composition
Schematic diagram；
Fig. 2 is the top view of all-in-one machine shown in Fig. 1；
Fig. 3 is the structural schematic diagram of the automatic coil winding machine turntable of one embodiment of the invention；
Fig. 4 is the structural schematic diagram of the automatic coil winding machine coil die head component of one embodiment of the invention；
Fig. 5 is the schematic diagram of the section structure of the component of coil die head shown in Fig. 4 along AA line；
Fig. 6 is the structural schematic diagram of winding mechanism in the automatic coil winding machine of one embodiment of the invention；
Fig. 7 is the structural schematic diagram of chip fetching device and butt-joint mechanism in the automatic coil winding machine of one embodiment of the invention；
Fig. 8 is the structural schematic diagram of thread cutting mechanism in the automatic coil winding machine of one embodiment of the invention；
Fig. 9 is that the automatic coil winding machine of one embodiment of the invention carries out the schematic diagram of coiling；
Figure 10 is the structural schematic diagram of the automatic coil winding machine coil transport mechanism of one embodiment of the invention；
Figure 11 is the structural schematic diagram of card separating mechanism in the make-up machine of one embodiment of the invention；
Figure 12 is the structural schematic diagram that placement mechanism is grabbed in the make-up machine of one embodiment of the invention.
Specific embodiment
For a clearer understanding of the technical characteristics, objects and effects of the present invention, now control attached drawing is described in detail
A specific embodiment of the invention.
With reference to shown in Fig. 1,2, the automatic coil winding machine of one embodiment of the invention, including the first rack 10, it is mounted on the first machine
Turntable 20, chip discharging vibrating disk 30 on frame 10, winding mechanism 40, chip fetching/laying machine structure 50, butt-joint mechanism 60, coil conveying
Mechanism 70 and coil storage platform 80.
Turntable 20 can be rotated in the first rack 10.Turntable 20 is circumferentially with spaced apart coiling station, Welder
Station and rewinding station are lifted in position.Turntable 20 be equipped with it is multiple along its circumferentially spaced coil die head component 21, per adjacent
Two coil die head components 21 between be equipped with to enameled wire carry out positioning support support base 22.Turntable 20 is with respect to the first rack
After 10 rotations, coil die head component 21 thereon can be driven to pass through each station, to complete corresponding process.
In coiling station, winding mechanism 40 is corresponding above a coil die head component 21, passes through for enameled wire and by enamel-cover
Line is around overlaying on coil die head component 21 and heat to form coil；The rotation of turntable 20 drives thereon around the coil mould for being covered with coil
Head assembly 21 turns to welding post.In welding post, chip fetching/laying machine structure 50 places the chip of chip discharging vibrating disk 30
Connect on coil die head component 21 and with coil, chip and coil are welded together to form coil block by butt-joint mechanism 60；
The rotation of turntable 20 drives to be had the coil die head component 21 of coil block to turn to lift station thereon.Lifting station, coil mould
Head assembly 21 jacks up coil block thereon；The rotation of turntable 20 drives the coil die head component 21 for having coil block thereon to rotate
To rewinding station.In rewinding station, coil transport mechanism 70 coil block is taken out from coil die head component 21 and transport to
In coil storage platform 80.
As shown in figure 3, turntable 20 can pass through motor 201 and synchronizing wheel 202, synchronous belt 203 etc. in the first rack 10
The driving mechanism driving formed that is cooperatively connected is rotated, and by coiling station, welding post, lifts station and rewinding station is each
The setting direction of a station, which can be, to be rotated clockwise or counterclockwise.
Multiple coil die head components 21 are arranged on turntable 20 along the circumferentially-spaced of turntable 20.Multiple support bases 22 are spaced cloth
It sets between coil die head component 22, so that the enameled wire being threaded through between two neighboring coil die head component 21 can pass through
Support base 22 is supported positioning.
As in Figure 3-5, coil die head component 21 may include the firm banking 211 being mounted on turntable 20, can on move down
It is dynamic be arranged on firm banking 211 and for enameled wire around overlaying on the collet 212 of its periphery, be set in the guiding of 212 periphery of collet
Set 213, the heating coil 214 for being set in 213 periphery of guide sleeve.
Heating coil 214 is electrical heating elements.It is equipped with conducting slip ring 23 in the middle part of turntable 20, passes through the external electricity of conducting slip ring 23
Source supplies power to heating coil 214.
Collet 212 is cylindrical structure, can axially be moved back and forth along guide sleeve 213 in guide sleeve 213.Enameled wire is logical
It crosses and forms coil between the periphery and collet 212 for overlaying on collet 212 and the top surface of guide sleeve 213.By adjusting collet 212
The height of protrusion 213 top surface of guide sleeve can control coil around the thickness covered.Wherein, the lower end of collet 212 and firm banking 211
Between buffer spring 215, buffer spring 215 by its elastic force drive collet 212 move up protrusion guide sleeve 213.For control coil
Thickness, collet 212 can be pushed, adjust its protrusion height on guide sleeve 213 to realize.
In addition, the periphery of guide sleeve 213 is equipped with the chip lodging bench 216 for chip placement, chip lodging bench 216 can pacify
On firm banking 211 or it is connected on the periphery of guide sleeve 213.Chip is placed on after taking out from chip discharging vibrating disk 30
It in the chip storage platform 216, is connected on the periphery of coil, integrated coil block is formed by butt-joint and coil.Chip
Storage platform 216 has Incision Machine's, makes the chip storage platform under rotary state of turntable 20 under vacuum suction effect
Change in location will not occur for the chip on 216.
Be embedded with multiple jacking blocks 217 on guide sleeve 213, multiple jacking blocks 217 along guide sleeve 213 circumferentially-spaced distribution,
For lifting station ejection coil block.The lower driving devices such as motor or cylinder that can be equipped with of turntable 20 drive those jacking blocks
217 move up and down.In coiling station, welding post, jacking block 217 is maintained at original state, does not move protrusion guide sleeve 213
Top surface；Station is being lifted, jacking block 217 moves up, and the coil block on the station coil die head component 21 is pushed up upwards
Out, it is not adhere to it on coil die head component 21, convenient for taking out.
As a shown in Figure 6, winding mechanism 40 includes the bracket 41 being mounted in the first rack 10, moves under bracket 41
Wire-winding unit.Wire-winding unit drives opposite bracket 41 to move up and down by the connection of the driving devices such as cylinder, thus close or remote
From the coil die head component 21 on coiling station.
Specifically, wire-winding unit can be moved up and down by connecting plate and is mounted on bracket 41.Wire-winding unit may include turning
Moving axis 42, the turnbarrel 43 being rotatably set in rotation axis 42, coaxially connected turnbarrel 43 and with 43 turns of turnbarrel
Dynamic circular seat 44.The lower end of rotation axis 42 is equipped with coil forming pressing plate 45, can push on coil die head component 21, pass through
It moves down collet 212 and carrys out control coil in collet 212 periphery around covering thickness.It is located at the outer of coil forming pressing plate 45 around seat 44
It encloses.
It is equipped with outlet hole around seat 44, outlet hole is connected with the inner passage of turnbarrel 43, rotation axis 42, is formed
Pass through the passing channel being pierced by for enameled wire.Pass through passing channel to coil die head component after enameled wire unwrapping wire from coiled strip 1
On 21, by the rotation around seat 44 so that the enameled wire released forms coil around overlaying on coil die head component 21.
Further, automatic coil winding machine further includes the damping tension device 90 that the end of incoming cables of winding mechanism 40 is arranged in.Coiled strip 1
The enameled wire of releasing first passes through damping tension device 90 and enters back into wire-winding unit, pass through passing channel on coil die head component 21 around
It covers to form coil.
As shown in fig. 7, chip fetching/laying machine structure 50 includes chip pick-up axis 51；Butt-joint mechanism 60 includes butt-weld joint 61, butt-joint
First 61 connect with butt-welding machine.Chip fetching/laying machine structure 50 can be mounted on parallel first rack 10 with butt-joint mechanism 60 by connection component
Moving guide rail 62 on, so as to move back and forth in the horizontal direction along moving guide rail 62, drive chip pick-up axis 51 be moved to
Chip discharging vibrating disk 30 is sent chip to welding post with absorption chip, then movement, and butt-weld joint 61 is driven to be moved to welding
Chip is fixed together with coil by high heat moment on station.
As shown in Fig. 1,8, automatic coil winding machine of the invention further includes being mounted in the first rack 10 and being located at coiling station
Thread cutting mechanism 100 between welding post.
Thread cutting mechanism 100 includes the pedestal 101 for being equipped with sliding rail 102, cooperates on sliding rail 102 and can move back along sliding rail 102
The finger cylinder 104 being arranged in support shaft 103, cutting in the finger section of finger cylinder 104 is arranged in dynamic support shaft 103
Knife 105.Support shaft 103 moves back and forth on pedestal 101 to the direction close to or far from turntable 20, so as to drive cutting thereon
Knife 105 is close to or far from the enameled wire on turntable 20.Scissors 105 is opened and closed with the finger section of finger cylinder 104, passes through support base
22 enameled wire is cut.
In addition, being additionally provided with thread drawing mechanism 110 in the first rack 10 with reference to Fig. 3, Fig. 9.Thread drawing mechanism 110 is located at Welder
At position comprising two anchor clamps 111, two anchor clamps 111 are respectively used to two line ends of clamping coil, make coil and chip
It comes into full contact with.
Thread drawing mechanism 110 further includes driving anchor clamp 111 with respect to the first driving assembly 112 that turntable 20 moves forward and backward, driving
Anchor clamp 111 is set to move up and down with respect to the second driving assembly 113 and anchor clamp 111 of 20 side-to-side movement of turntable with respect to turntable 20
Third driving assembly 114.Anchor clamp 111 is mounted on third driving assembly 114, so that third driving assembly 114 can drive
Anchor clamp 111 or so moves back and forth；Third driving assembly 114 is mounted on the second driving assembly 113, the second driving assembly 113
Third driving assembly 114 and anchor clamp 111 thereon is driven to move up and down with respect to turntable 20；Second driving assembly 113, third are driven
Dynamic component 114 and anchor clamp 111 form an integral installation on the first driving assembly 112, and the first driving assembly 112 drives this
Whole front and back moves back and forth, thus close to or far from turntable 20.
Wherein, the first driving assembly 112 includes first motor, the first screw rod guide rail for connecting first motor；Second driving
Component 113 includes the second motor；Third driving assembly 114 includes third motor, the second screw rod guide rail for connecting third motor.
In conjunction with Fig. 1-Fig. 4 and Fig. 6, Fig. 9, when coiling, in coiling station, according to will be around the thickness of the coil covered, coiling
The coil forming pressing plate 45 of component is pressed on the collet 212 of coil die head component 21, adjusts the protrusion height of collet 212；Enamel-cover
Line is pulled out from coiled strip 1, and the wire-winding unit of winding mechanism 40 is entered back by damping tension device 90, and enameled wire passes through wire-winding unit
Passing channel to form coil around covering on coil die head component 21, while coil die head component 21 energization heated, make around
The multi-turn enameled wire covered is adhered to each other.The rotation of turntable 20 makes to turn to Welder around the coil die head component 21 for being covered with coil
Position.
Also pull enameled wire while rotation around the coil die head component 21 for being covered with coil, welding post and coiling station it
Between support base 22 enameled wire is positioned；Another coil die head component 21 reaches the coiling that coiling station carries out next coil.
Chip pick-up axis 51 is from absorption chip on chip discharging vibrating disk 30 and is placed on the chip of coil die head component 21
On lodging bench 216, and contacted with the periphery of coil.The scissors 105 of thread cutting mechanism 100 close to turntable 20 will by welding post and
The enameled wire of support base 22 between coiling station is cut, and coil is made to be detached from the enameled wire of coiled strip.
In welding post, two anchor clamps 111 tense two line ends of coil, come into full contact with it with chip.Butt-weld joint
61 are fixed together coil with chip by high heat moment, complete effectively connection, form coil block.Soldered line
Coil assembly lifts station as the rotation of turntable 20 is gone to, and jacking block 217 carries out certain loosening to top on coil block and acts on, then
The rotation of turntable 20 is followed to go to rewinding station.
In addition, in order to make coil will not be from coil die head component 21 while bracing wire (tensing two line ends of coil)
Deviate from, is additionally provided with the thread depressing mechanism 24 being located in coil on coil die head component 21 on turntable 20.Thread depressing mechanism 24 may include
Line pressing rod 241 and crimping lifting cylinder 242.Crimping lifting cylinder 242 connects line pressing rod 241 and drives line pressing rod 241 opposite
Coil die head component 21 moves up and down, and so as to be displaced downwardly on the top surface of coil die head component 21, coil is limited in coil mould
In head assembly 21, or on be moved away from coil die head component 21.
Specifically, in conjunction with Fig. 3,4, line pressing rod 241 is equipped with eave tile, the hook far from one end end of crimping lifting cylinder 242
Head can snap into the groove reserved between chip lodging bench 216 and guide sleeve 213.Two anchor clamps 111 of thread drawing mechanism 110
Positioned at the opposite sides of chip lodging bench 216, so as to by the two of coil line end be tensioned to two side contacts of chip with into
Row welding.Two line ends are also prevented to be tightened up phase by adosculation while 241 crimping of line pressing rod.
It is additionally provided with sensor on thread depressing mechanism 24, whether has coil on detection coil die head component 21.Thread depressing mechanism
24 also connect conducting slip ring 23 by connecting rod 243, so that thread depressing mechanism 24 can not be rotated with turntable 20 when turntable 20 rotates,
So as to correspond at welding post always.
Coil transport mechanism 70 by the coil block on rewinding station for taking out and sending enterprising to coil storage platform 80
Row storage.As shown in Fig. 1,10, which may include being arranged between turntable 20 and coil storage platform 80
First transmission guide rail 71, cooperation in the first transmission guide rail 71 and can along the sliding block 72 that the first transmission guide rail 71 moves back and forth, can
Move back and forth the coil suction piece 73 being arranged on sliding block 72 up and down.
Moving back and forth for sliding block 72 can be driven by the driving device that motor and synchronous belt etc. cooperatively form.Coil is inhaled
Pickup 73 can be the parts such as sucker, is vacuumized by connection vacuum machine and is drawn to coil block.
Further, as also shown in fig. 1, automatic coil winding machine of the invention further includes carrying out to the coil block for completing welding
The Coil Detector mechanism (not shown) of conduction detection.Coil Detector mechanism can be implemented by using the prior art.
Automatic coil winding machine of the invention completes the preparation of coil block, and coil block is subsequent to be fixed on card by dispensing
On, intelligent cards are made.
Again as shown in Figure 1, 2, the coiling of one embodiment of the invention is bonded all-in-one machine, including above-mentioned automatic coil winding machine, also
Including make-up machine coil block made of automatic coil winding machine being arranged on card.The one of automatic coil winding machine is arranged in make-up machine
Side.
Make-up machine includes the second rack 120, the read transmission track (not shown), the card that are mounted in the second rack 120
Transport platform 130, card amendment platform 140, card separating mechanism 150, glue applying mechanism 160 and crawl placement mechanism 170.Card
Transmission rail setting is between card transport platform 130, card amendment platform 140 and glue applying mechanism 160.
For placing the card of coil block to be pasted in card transport platform 130；Card separating mechanism 150 is by card transport platform
A card of the top is drawn and passes through read transmission track and send to card amendment platform 140 on 130；Card corrects platform
140 pairs of cards placed thereon are modified, and the placement angle of card is made to meet required angle；160 pairs of glue applying mechanism cards
The position of on piece coil block to be placed carries out dispensing；The coil block that crawl placement mechanism 170 will be stored on automatic coil winding machine
It grabs and coil block is placed on the dispensing position of card, be fitted in coil block on card.
Specifically, as shown in Fig. 1,11, card separating mechanism 150 is arranged in the second rack 120 in card transport platform 130
Top, may include supporting frame 151, the support plate being mounted on supporting frame 151 can be moved up and down by sliding bar 152
153, several card suckers 154 being arranged at intervals in support plate 153, connect and about 153 support plate driven to move back and forth
Lifting cylinder 155.The suction end of card sucker 154 is towards card transport platform 130, by the driving of lifting cylinder 155, so that card
Piece sucker 154 is close and contacts the card in card transport platform 130, adsorbs to card.Lifting cylinder 155 drives card to inhale
Disk 154, which moves up, to take away card transport platform 130 for the card of absorption.
The card that card sucker 154 is drawn can be placed on read transmission track, be sent card by read transmission track
It is modified to card amendment platform 140.
The surface that card corrects platform 140 is equipped with multiple correction blocks, and the periphery that multiple correction blocks correspond to card is arranged in
Card is corrected on the surface of platform 140.Revised card can be sent by read transmission track to glue applying mechanism 160 again.Dispensing
Mechanism 160 carries out dispensing to the position of coil block to be placed on card；After the completion of dispensing, placement mechanism 170 is grabbed by coil
Component is drawn on the dispensing position for placing card, so that coil block be made to be fixed on card.
Glue applying mechanism 160 can be used dispenser in the prior art and realize.
As shown in figure 12, crawl placement mechanism 170 may include the second transmission guide rail 171, can come along the second transmission guide rail 171
The dynamic movable plate 172 being disposed thereon of return, is arranged in movable plate 172 the coil adsorption plate 173 being arranged on movable plate 172
Go up and connect the driving cylinder 174 that driving coil adsorption plate 173 moves up and down.The absorption end of coil adsorption plate 173 downward, passes through
It vacuumizes and draws coil block with adsorption capacity.Second transmission guide rail 171 extends in the coil storage platform 80 of automatic coil winding machine
Between card amendment platform 140.After the completion of dispensing, card can be sent to card by read transmission track and correct 140 institute of platform
On the station at place, movable plate 172 moves back and forth under the driving of driving cylinder 174, and band moving winding adsorption plate 173 is moved to coil
Storage platform 80 draws coil block, then is moved to above card, and coil block is placed on the dispensing position of coil block.
After the fitting for completing coil block on card, it can be received by the receiving mechanism being arranged in the second rack 120
Material.Receiving mechanism can realize the rewinding of card by sucker suction etc..
The above description is only an embodiment of the present invention, is not intended to limit the scope of the invention, all to utilize this hair
Equivalent structure or equivalent flow shift made by bright specification and accompanying drawing content is applied directly or indirectly in other relevant skills
Art field, is included within the scope of the present invention.
Claims (10)
1. a kind of automatic coil winding machine, which is characterized in that including the first rack, at least one may be rotatably mounted at first rack
On turntable, be mounted in first rack chip discharging vibrating disk, winding mechanism, chip fetching/laying machine structure, butt-joint mechanism,
Coil transport mechanism and coil storage platform；
The turntable is circumferentially with spaced apart coiling station, welding post, lifts station and rewinding station, the turntable
It is equipped between its circumferentially spaced coil die head component, every two adjacent coil die head components equipped with multiple
The support base of positioning support is carried out to enameled wire；
In the coiling station, the winding mechanism is corresponding above a coil die head component, passed through for enameled wire and incite somebody to action
Enameled wire is around overlaying on the coil die head component to form coil；Turntable rotation drives thereon around being covered with described in coil
Coil die head component turns to the welding post；
In the welding post, the chip of chip discharging vibrating disk is placed on the coil die head group by the chip fetching/laying machine structure
Connect on part and with coil, chip and coil are welded together to form coil block by the butt-joint mechanism；The turntable rotation
Drive has the coil die head component of coil block to turn to thereon lifts station；
Station is being lifted, the coil die head component jacks up coil block thereon；The turntable rotation drives wired thereon
The coil die head component of coil assembly turns to rewinding station；
In rewinding station, coil block is taken out from the coil die head component and is transported to described by the coil transport mechanism
In coil storage platform.
2. automatic coil winding machine according to claim 1, which is characterized in that the coil die head component is described including being mounted on
Firm banking on turntable, setting can be moved up and down on the fixed base and for enameled wire around overlay on its periphery collet,
The heating coil for being set in the guide sleeve of the collet periphery, being set in the guide sleeve periphery；
The periphery of the guide sleeve is equipped with the chip lodging bench for chip placement；Multiple jacking blocks are embedded on the guide sleeve,
Circumferentially-spaced distribution of multiple jacking blocks along the guide sleeve；
Station is lifted described, the jacking block moves up ejects the coil block on the coil die head component upwards.
3. automatic coil winding machine according to claim 2, which is characterized in that the lower end of the collet and the firm banking it
Between be equipped with drive the collet to move up the buffer spring for protruding the guide sleeve.
4. automatic coil winding machine according to claim 1, which is characterized in that the winding mechanism includes being mounted on described first
Bracket in rack, along bracket wire-winding unit moving up and down；
The wire-winding unit includes rotation axis, the turnbarrel being rotatably set in the rotation axis, the coaxially connected rotation
Rotaring sleeve and the circular seat rotated with the turnbarrel；The lower end of the rotation axis, which is equipped with, can be pressed in down the coil die head group
Part upper control line circle is around the coil forming pressing plate for covering thickness；The circular seat is located at the periphery of the coil forming pressing plate；
The circular seat is equipped with outlet hole, and the outlet hole is connected with the inner passage of the turnbarrel, rotation axis, shape
Pass through the passing channel being pierced by for enameled wire.
5. automatic coil winding machine according to claim 1, which is characterized in that it is additionally provided with thread drawing mechanism in first rack,
The thread drawing mechanism includes clamping two line ends of the coil respectively and two line ends being pulled to contact with chip to be welded
Two anchor clamps；
Coil is located in the thread depressing mechanism on the coil die head component when being additionally provided with bracing wire on the turntable；The line-pressing machine
Structure includes line pressing rod and the crimping lifting cylinder for connecting line pressing rod；The crimping lifting cylinder drives and moves down on the line pressing rod
It moves to the top surface of the coil die head component, coil is limited on the coil die head component.
6. automatic coil winding machine according to claim 1, which is characterized in that the coil transport mechanism includes being arranged described
The first transmission guide rail, cooperation between turntable and coil storage platform can be led in first transmission guide rail and along the first transmission
Sliding block that rail moves back and forth can move back and forth the coil suction piece of setting on the slide block up and down.
7. automatic coil winding machine according to claim 1, which is characterized in that the automatic coil winding machine further include be mounted on it is described
Thread cutting mechanism in first rack and between the coiling station and welding post；
The thread cutting mechanism include pedestal equipped with sliding rail, on the cooperation sliding rail and can move back and forth along sliding rail close to or far from
The support shaft of the turntable, is arranged in the finger section of the finger cylinder finger cylinder being arranged in the support shaft
Scissors；The scissors is opened and closed with the finger section of the finger cylinder, and the enameled wire for passing through the support base is cut.
8. automatic coil winding machine according to claim 1-7, which is characterized in that the automatic coil winding machine further includes setting
Set the damping tension device in the end of incoming cables of the winding mechanism；
The automatic coil winding machine further includes the Coil Detector mechanism that conduction detection is carried out to the coil block for completing welding.
9. a kind of coiling is bonded all-in-one machine, which is characterized in that including the described in any item automatic coil winding machines of claim 1-8, also
Including make-up machine coil block being arranged on card；The side of the automatic coil winding machine is arranged in the make-up machine；
The make-up machine includes the second rack, be mounted on card transport platform in second rack, card amendment platform, will card
A card of the top is drawn and is sent to card the card separating mechanism corrected on platform, carries out a little to card in piece transport platform
The glue applying mechanism of glue, from the automatic coil winding machine line taking coil assembly and coil block is placed on the card dispensing position on
Crawl placement mechanism.
10. coiling according to claim 9 is bonded all-in-one machine, which is characterized in that the card separating mechanism includes setting
Supporting frame above the card transport platform can move up and down the support being mounted on support frame as described above body by sliding bar
Plate, several card suckers being arranged at intervals in the support plate, connection and the liter for driving the support plate to move back and forth up and down
Sending down abnormally ascending cylinder；The suction end of the card sucker is towards the card transport platform；
The crawl placement mechanism includes the second transmission guide rail, can move back and forth along second transmission guide rail and be disposed thereon
Movable plate, the coil adsorption plate being arranged on the movable plate are arranged on the movable plate and connect the driving coil and inhale
The driving cylinder that attached plate moves up and down.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910082529.5A CN109712803B (en) | 2019-01-28 | 2019-01-28 | Automatic winding machine and winding and laminating integrated machine |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910082529.5A CN109712803B (en) | 2019-01-28 | 2019-01-28 | Automatic winding machine and winding and laminating integrated machine |
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| CN109712803A true CN109712803A (en) | 2019-05-03 |
| CN109712803B CN109712803B (en) | 2023-12-26 |
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| CN201910082529.5A Active CN109712803B (en) | 2019-01-28 | 2019-01-28 | Automatic winding machine and winding and laminating integrated machine |
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| CN111332868A (en) * | 2020-02-26 | 2020-06-26 | 张海燕 | Novel winding machine |
| CN112530690A (en) * | 2020-11-27 | 2021-03-19 | 赣州和信诚电子有限公司 | Iron core winding device for transformer production and processing |
| CN112564430A (en) * | 2020-12-07 | 2021-03-26 | 李唐焱 | Automatic assembling device for motor |
| CN112621065A (en) * | 2020-12-11 | 2021-04-09 | 东莞普莱信智能技术有限公司 | Multi-station full-automatic winding spot welding machine |
| CN113936909A (en) * | 2021-09-17 | 2022-01-14 | 厦门航天思尔特机器人***股份公司 | Production equipment for press-fitting coil |
| CN114360891A (en) * | 2021-12-07 | 2022-04-15 | 康威通信技术股份有限公司 | Winding tool and method for wireless charging coil |
| CN115132486A (en) * | 2022-08-31 | 2022-09-30 | 深圳市迈翔科技有限公司 | Coil depainting electric welding device |
| CN117295002A (en) * | 2023-11-23 | 2023-12-26 | 成都西亿达电子科技有限公司 | Coil winding and shaping device for emergency loudspeaker |
| CN117497321A (en) * | 2023-11-07 | 2024-02-02 | 安徽兆晟新能源科技有限公司 | Foil winding machine for reactor production |
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| CN113936909A (en) * | 2021-09-17 | 2022-01-14 | 厦门航天思尔特机器人***股份公司 | Production equipment for press-fitting coil |
| CN113936909B (en) * | 2021-09-17 | 2024-05-03 | 厦门航天思尔特机器人***股份公司 | Production equipment for press-fitting coil |
| CN114360891B (en) * | 2021-12-07 | 2024-04-16 | 康威通信技术股份有限公司 | Winding tool and method for wireless charging coil |
| CN114360891A (en) * | 2021-12-07 | 2022-04-15 | 康威通信技术股份有限公司 | Winding tool and method for wireless charging coil |
| CN115132486A (en) * | 2022-08-31 | 2022-09-30 | 深圳市迈翔科技有限公司 | Coil depainting electric welding device |
| CN115132486B (en) * | 2022-08-31 | 2022-11-25 | 深圳市迈翔科技有限公司 | Coil depainting electric welding device |
| CN117497321A (en) * | 2023-11-07 | 2024-02-02 | 安徽兆晟新能源科技有限公司 | Foil winding machine for reactor production |
| CN117497321B (en) * | 2023-11-07 | 2024-04-05 | 安徽兆晟新能源科技有限公司 | Foil winding machine for reactor production |
| CN117295002B (en) * | 2023-11-23 | 2024-01-23 | 成都西亿达电子科技有限公司 | Coil winding and shaping device for emergency loudspeaker |
| CN117295002A (en) * | 2023-11-23 | 2023-12-26 | 成都西亿达电子科技有限公司 | Coil winding and shaping device for emergency loudspeaker |
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