CN109706558B - Cotton fiber opening device - Google Patents
Cotton fiber opening device Download PDFInfo
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- CN109706558B CN109706558B CN201910099149.2A CN201910099149A CN109706558B CN 109706558 B CN109706558 B CN 109706558B CN 201910099149 A CN201910099149 A CN 201910099149A CN 109706558 B CN109706558 B CN 109706558B
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Abstract
The invention provides a cotton fiber opening device, which belongs to the technical field of textile material detection equipment and comprises a box body, wherein the box body is provided with a feeding hole; the opening mechanism is arranged at the rear side in the box body and used for opening cotton ball fibers into cotton fibers; the cotton mixing mechanism is arranged on the front side in the box body and used for mixing and carding the opened cotton fibers in order; and the power mechanism is arranged at the bottom side or the side of the box body and is used for providing power for the opening mechanism and the cotton mixing mechanism. The opening mechanism opens the cotton fibers to be detected and conveys the cotton fibers to the cotton mixing mechanism, and the cotton mixing mechanism combs and mixes the opened cotton fibers to prepare smooth and ordered thin cotton sheets to be drafted, so that convenience is provided for a subsequent sample preparation process.
Description
Technical Field
The invention belongs to the technical field of textile material detection equipment, and particularly relates to a cotton fiber opening device.
Background
Opening is the process of opening and removing impurities from the compacted and entangled fiber raw materials. Various fiber raw materials for spinning, such as raw cotton, wool, chemical short fibers, cotton, hemp, terylene, rag and the like, are mostly transported to a textile mill in a form of baling and baling, in order to spin spun yarns with excellent quality, the raw materials are firstly loosened, various impurities are removed, uniform mixing is carried out, and the loosening quality of the fiber raw materials has important influence on the quality of semi-products and finished yarns, material saving and the like.
The length of cotton fiber is the distance between two ends of the fiber when the fiber is straightened, and is one of the important physical properties of cotton fiber. The length of cotton fiber is mainly determined by factors such as cotton variety, growth conditions, primary processing and the like. The length of cotton fiber is closely related to the quality of finished yarn and the spinning process. The cotton fiber has long length, good uniformity and less short staple, so the resultant yarn has high strength, uniform yarn evenness, smooth yarn surface and less hairiness. The length of cotton fibers is not uniform, and the length and distribution of cotton fibers are generally indicated by indicators such as the main body length, the quality length, the uniformity, and the flock rate. Bulk length refers to the length of the fiber that is the most abundant in cotton fibers. The quality length is the average length of the portion of the fiber that is longer than the length of the body and is used to determine the roller gauge in the spinning process. Flock fraction refers to the weight (or number) of fibers having a length shorter than a certain length limit as a percentage of the total weight (or number) of the fibers. Generally, when the short pile exceeds 15%, the resultant yarn strength and evenness become remarkably poor. In addition, there are length indicators such as the length of a hand pull, the length of a span, etc.
The short fibers with the length of below 16 mm are called cotton linters, and the lower the content of the cotton linters in the raw cotton is, the higher the utilization rate of the raw cotton is; too high a content of cotton linters in the raw cotton reduces the spinning yield, reduces the production efficiency and increases the production cost.
Therefore, the rapid and accurate detection of the short fiber rate of cotton fibers is an urgent need for the production and processing of raw cotton, 5-20 g of cotton fibers need to be rapidly opened before the test, and the rapid sample preparation is a very critical process, and two methods are mainly adopted at home and abroad at present: firstly, the Y111A type hand-operated fiber drawing device has low efficiency, the sample preparation process needs about 15-30 minutes, the time is long, and the efficiency is low; the second is the HVI tester in the United states, which has a process operating time of about 5 minutes, but is too damaging to cotton fibers, about 30-50%. Therefore, it is very important to design and develop a sample preparation device for rapidly detecting the short fiber rate of cotton fibers.
Disclosure of Invention
The invention aims to provide a cotton fiber opening device, and aims to solve the technical problems that the conventional cotton fiber rapid detection sample preparation device is long in time, low in efficiency and too large in damage to cotton fibers.
In order to achieve the purpose, the invention adopts the technical scheme that: there is provided a cotton fiber opening device comprising:
the box body is provided with a feeding hole;
the opening mechanism is arranged on the rear side in the box body and used for opening cotton ball fibers into cotton fibers;
the cotton mixing mechanism is arranged on the front side in the box body and used for mixing and carding the opened cotton fibers in order; and
and the power mechanism is arranged at the bottom side or the side of the box body and is used for providing power for the opening mechanism and the cotton mixing mechanism.
Further, still include:
the air source is arranged at the rear side of the opening mechanism and is used for opening and moving the cotton cluster fibers forwards; and
and the bushing plate is positioned on the rear side of the opening mechanism and connected with the air source, and a plurality of air holes are formed in the bushing plate.
Further, still include: the needle plate is arranged on the top plate of the box body and positioned between the opening mechanism and the cotton mixing mechanism, the needle plate comprises a needle plate support and a plurality of needle bodies arranged in a row on the needle plate support, and the needle bodies are used for carding cotton fibers opened by the opening mechanism.
Further, the opening mechanism includes:
a licker-in is arranged;
the front licker-in is positioned below the upper licker-in; and
the back licker-in is positioned at the back side of the front licker-in;
the upper licker-in, the front licker-in and the rear licker-in are rotationally connected with the box body;
a plurality of first columnar teeth are arranged on the periphery of the upper licker-in, a plurality of second columnar teeth are arranged on the periphery of the front licker-in, and a plurality of third columnar teeth are arranged on the periphery of the rear licker-in;
when the gear is rotated, the first columnar teeth and the second columnar teeth pass through in a staggered mode, and the third columnar teeth and the second columnar teeth pass through in a staggered mode.
Furthermore, a plurality of rows of first columnar teeth are arranged on the periphery of the upper licker-in, each row of first columnar teeth are arranged at equal intervals along the circumferential direction of the upper licker-in, and each row of first columnar teeth and the axis of the upper licker-in form an included angle; each row of the second cylindrical teeth are arranged at equal intervals along the circumferential direction of the front licker-in, and each row of the second cylindrical teeth and the axis of the front licker-in form an included angle; each row of the third columnar teeth are arranged at equal intervals along the circumferential direction of the back licker-in, and each row of the third columnar teeth and the axis of the back licker-in are arranged at an included angle.
Furthermore, the cotton mixing mechanism comprises a cotton mixing front roller and a cotton mixing rear roller, and the cotton mixing front roller and the cotton mixing rear roller are used for combing the opened cotton fibers in order under the combined action.
Further, the rotating directions of the upper licker-in and the cotton mixing rear roller are both clockwise, and the rotating directions of the rear licker-in, the front licker-in and the cotton mixing front roller are anticlockwise; the rotational speed of the front takerin cylinder is greater than the rotational speed of the rear takerin cylinder.
Furthermore, the cotton mixing mechanism also comprises a cotton mixing box, and the cotton mixing front roller and the cotton mixing rear roller are arranged in the cotton mixing box; the cotton mixing front roller and the cotton mixing rear roller are straight-line rollers; the cotton mixing box is of a funnel-shaped structure.
Further, still include: the frame is arranged at the bottom of the box body and used for supporting the box body.
Furthermore, the upper licker-in is arranged on an upper licker-in shaft, the front licker-in is arranged on a front licker-in shaft, and the rear licker-in is arranged on a rear licker-in shaft;
the power mechanism comprises a first motor and a second motor, and an output shaft of the first motor is connected with the rear licker-in shaft through a first synchronous belt; one side of the box body is provided with a first gear connected with the upper licker-in shaft and a second gear meshed with the first gear and connected with the rear licker-in shaft; a second synchronous belt connected with the front licker-in shaft and the rear licker-in shaft is arranged on the other side of the box body; and the output shaft of the second motor is connected with the roller shaft of the cotton mixing front roller through a third synchronous belt.
The cotton fiber opening device provided by the invention has the beneficial effects that: compared with the prior art, the opening mechanism of the cotton fiber opening device opens the cotton fibers to be detected and conveys the cotton fibers to the cotton mixing mechanism, the cotton mixing mechanism combs and mixes the opened cotton fibers to form smooth and ordered thin cotton sheets to be drafted, and convenience is provided for a subsequent sample preparation process.
Drawings
In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings needed for the embodiments or the prior art descriptions will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art to obtain other drawings without creative efforts.
FIG. 1 is an opening schematic diagram of a cotton fiber opening device provided by an embodiment of the invention;
FIG. 2 is a schematic structural diagram of a cotton fiber opening device provided by an embodiment of the invention;
FIG. 3 is a front view of a cotton fiber opening device provided in an embodiment of the present invention;
FIG. 4 is a left side view of a cotton fiber opening device provided in an embodiment of the present invention;
FIG. 5 is a top view of a cotton fiber opening device provided in an embodiment of the present invention;
fig. 6 is an internal structure view of a cotton fiber opening apparatus provided in an embodiment of the present invention;
FIG. 7 is a view showing an exploded view of a cotton fiber opening apparatus according to an embodiment of the present invention;
FIG. 8 is a schematic structural diagram of a box body of the cotton fiber opening device provided by the embodiment of the invention;
fig. 9 is a schematic view of the internal structure of a box body of the cotton fiber opening device provided by the embodiment of the invention;
fig. 10 is an exploded view showing a cabinet of a cotton fiber opening apparatus according to an embodiment of the present invention;
FIG. 11 is a schematic structural diagram of an opening mechanism of a cotton fiber opening device provided by an embodiment of the invention;
fig. 12 is an exploded view of an upper taker-in roller of the cotton fiber opening device according to an embodiment of the present invention;
FIG. 13 is a schematic structural diagram of a cotton mixing mechanism of the cotton fiber opening device provided in the embodiment of the present invention;
FIG. 14 is a schematic diagram of the internal structure of the cotton mixing mechanism of the cotton fiber opening device provided in the embodiment of the present invention;
FIG. 15 is a schematic structural diagram and a partially enlarged view of a cotton mixing mechanism of the cotton fiber opening device according to an embodiment of the present invention;
FIG. 16 is an exploded view of a cotton mixing mechanism of the cotton fiber opening device according to an embodiment of the present invention;
fig. 17 is a schematic structural diagram of a frame of a cotton fiber opening device provided in an embodiment of the present invention;
fig. 18 is an exploded view of a frame of a cotton fiber opening apparatus according to an embodiment of the present invention;
fig. 19 is a first schematic structural diagram of a power mechanism of the cotton fiber opening device according to the embodiment of the present invention;
fig. 20 is a second schematic structural diagram of a power mechanism of the cotton fiber opening device according to the embodiment of the present invention;
fig. 21 is an exploded view of a power mechanism of a cotton fiber opening device according to an embodiment of the present invention.
In the figure: 1. a box body; 1-1, a box body bottom plate; 1-2, a left side plate of the box body; 1-3, a box top plate; 1-4, needle plate; 1-5, a top cover; 1-6, a bushing; 1-7, a right side plate of the box body; 1-8, a box body rear plate; 1-9, a front plate of the box body; 2. an opening mechanism; 2-1, arranging a licker-in; 2-2, mounting a licker-in shaft; 2-3, a front licker-in; 2-4, a front roller shaft; 2-5, a back licker-in shaft; 2-6, a back licker-in; 2-7, first columnar teeth; 2-8, second cylindrical teeth; 2-9, third columnar teeth; 3. a cotton mixing mechanism; 3-1, mixing the cotton front plate; 3-2, mixing cotton left side plate; 3-3, mixing cotton back plates; 3-4, mixing cotton right side plate; 3-5, a sliding block; 3-6, mixing cotton with a front roller; 3-7, mixing cotton and then rolling; 3-8, a spring; 4. a frame; 4-1, a rack top plate; 4-2, a left side plate of the frame; 4-3, a frame bottom plate; 4-4, a right side plate of the frame; 5. a power mechanism; 5-1, a second gear; 5-2, a first gear; 5-3, a first synchronous belt; 5-4, a first motor side plate; 5-5, a first motor bottom plate; 5-6, a first motor reducer; 5-7, a first synchronous pulley; 5-8, a second synchronous belt; 5-9, a second synchronous belt pulley; 5-10, a second motor; 5-11, a second motor side plate; 5-12, a second motor bottom plate; 5-13, a third synchronous belt pulley; 5-14, a third synchronous belt; 5-15, a first motor; 6. cotton ball fibers; 7. a first-grade thick cotton piece; 9 thin cotton sheets; 10. and (4) a gas source.
Detailed Description
In order to make the technical problems, technical solutions and advantageous effects to be solved by the present invention more clearly apparent, the present invention is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
Referring to fig. 1 to 21, the cotton fiber opening device provided in the present invention will now be described. The cotton fiber opening device is a textile material detecting instrument, is not equivalent to textile production equipment, and is suitable for opening of small quantitative cotton fiber, and is particularly suitable for opening of 5-20 grams of cotton fiber, and comprises:
the box body 1 is provided with a feeding hole;
the opening mechanism 2 is arranged at the rear side in the box body 1 and is used for opening the cotton ball fibers 6 into cotton fibers;
the cotton mixing mechanism 3 is arranged on the front side in the box body 1 and used for mixing and carding the opened cotton fibers in order; and
and the power mechanism 5 plays a role in transmission, is arranged at the bottom side or the side of the box body 1 and is used for providing power for the opening mechanism 2 and the cotton mixing mechanism 3 so as to ensure the stable operation of the device.
The box body 1 comprises a box body bottom plate 1-1, box body side plates, a box body top plate 1-3 and a top cover 1-5 which is arranged above the feeding hole and detachably connected with the box body top plate 1-3; the box body side plate comprises a box body left side plate 1-2, a box body right side plate 1-7, a box body front plate 1-9 and a box body rear plate 1-8; the main function of the box body 1 is to provide a favorable working environment for opening the cotton ball fibers 6 and provide support for mounting and fixing other parts; the top cover 1-5 can be opened for throwing the cotton ball fiber 6 so as to put the cotton ball to be opened into the box body 1, and the opening work can be started by closing the top cover 1-5.
During the use, to wait to detect little quantitative cotton group fibre 6 and put into box 1 from the feed inlet, power unit 5 drive opens mechanism 2 and opens cotton group fibre 6, comb and form the thick cotton piece 7 of the one-level that simply combs preliminary opening, the thick cotton piece 7 of one-level through simple combing nevertheless is orderly whole loose, the thick cotton piece 7 of one-level is carried to mixing cotton mechanism 3, mix cotton mechanism 3 and mainly play the mixing action, mix processing with thick cotton piece 7 of one-level and comb orderly, through mixing 3 lower part ejection of compact outputs of cotton mechanism, form the thin cotton piece 9 of treating the draft, it provides convenience to make appearance process for subsequent processing.
The cotton fiber opening device provided by the invention has the beneficial effects that: compared with the prior art, the opening mechanism of the cotton fiber opening device opens the cotton fibers to be detected and conveys the cotton fibers to the cotton mixing mechanism, the cotton mixing mechanism combs and mixes the opened cotton fibers to form smooth and ordered thin cotton sheets to be drafted, and convenience is provided for a subsequent sample preparation process.
As an embodiment of the cotton fiber opening device provided in the present invention, please refer to fig. 1 to 10, which further includes: the air source 10 is arranged at the rear side of the opening mechanism and is used for opening and moving the cotton cluster fibers forwards; the bushing plate 1-6 is positioned at the rear side of the opening mechanism 2 and is connected with the air source 10, a plurality of vent holes are formed in the bushing plate 1-6, a mounting hole of the bushing plate 1-6 is formed in a top plate 1-3 of the box body, the bushing plate 1-6 is connected with the air source 10, and a sealing baffle or a sealing strip is arranged between the bushing plate 1-6 and the box body 1, so that air flow is concentrated in the box body 1 and moves forwards in a certain direction; opening mechanism 2 and carrying out the maximum limit and tear cotton ball fibre 6 simultaneously, blow cotton fibre forward through the powerful air current that bushing 1-6 are concentrated and Buddha, the air current produces the effect of tearing of a flexibility to one-level thick cotton piece 7 on the one hand, makes opening of cotton ball fibre 6 more careful, and on the other hand also plays the transport effect, and one-level thick cotton piece 7 moves forward under the effect of air current, makes transport efficiency higher.
As an embodiment of the cotton fiber opening device provided in the present invention, please refer to fig. 1 to 10, which further includes: the needle plate 1-4 is arranged on the top plate 1-3 of the box body and is positioned between the opening mechanism 2 and the cotton mixing mechanism 3, and the needle plate 1-4 comprises a needle plate support and a plurality of needle bodies arranged in rows on the needle plate support and is used for carding cotton fibers opened by the opening mechanism 2; the box top plate 1-3 is provided with mounting holes of needle plates 1-4, needle bodies of the needle plates 1-4 are metal needles which are arranged on the needle plates 1-4 in a row at equal intervals, the primary thick cotton sheets 7 are primarily carded to form secondary thick cotton sheets 8 which are carded orderly, and the secondary thick cotton sheets enter the cotton mixing mechanism 3 to be further mixed and carded.
In this embodiment, set up air supply 10 and open the air current and open with machinery and combine together, open mechanism 2 and air current simultaneously act on cotton group fibre 6, utilize the air current to carry out further opening to tiny cotton fibre when opening mechanism 2 carries out machinery and opens, will entangle cotton group fibre 6 together and become loose cotton fibre, pass through faller 1-4 carding effect formation ordered cotton fibre to improve conveying efficiency.
Referring to fig. 1 to 10, an embodiment of a cotton fiber opening device provided in the present invention includes: 2-1 of an upper licker-in; the front licker-in 2-3 is positioned below the upper licker-in 2-1; and a rear taker-in cylinder 2-6 located at the rear side of the front taker-in cylinder 2-3; the upper licker-in 2-1, the front licker-in 2-3 and the rear licker-in 2-6 are rotationally connected with the box body 1; a plurality of first columnar teeth 2-7 are arranged on the periphery of the upper licker-in 2-1, a plurality of second columnar teeth 2-8 are arranged on the periphery of the front licker-in 2-3, and a plurality of third columnar teeth 2-9 are arranged on the periphery of the rear licker-in 2-6; the rear licker-in shaft 2-5 is a driving roller and drives the upper licker-in shaft 2-2 and the front licker-in shaft 2-4 to rotate; when the licker-in rotates, the first columnar teeth 2-7 and the second columnar teeth 2-8 pass through in a staggered mode, the third columnar teeth 2-9 and the second columnar teeth 2-8 pass through in a staggered mode, the power mechanism 5 drives the rear licker-in 2-6 to rotate anticlockwise, the rear licker-in 2-6 drives the front licker-in 2-3 to rotate anticlockwise, and the upper licker-in 2-1 to rotate clockwise; the rear licker-in 2-6 and the front licker-in 2-3 rotate anticlockwise to extrude the cotton ball fiber 6 forwards, the front licker-in 2-3, the rear licker-in 2-6 and the upper licker-in 2-1 have the functions of tearing and conveying the cotton ball fiber 6 together when rotating, the opening, the carding and the conveying of the cotton ball fiber 6 are completed, and the primary thick cotton piece 7 which is simply carded and preliminarily opened is formed.
Furthermore, the first columnar teeth 2-7 of each row are arranged at equal intervals along the circumferential direction of the upper licker-in 2-1, and each row of the first columnar teeth 2-7 and the axis of the upper licker-in 2-1 form an included angle; each row of the second cylindrical teeth 2-8 is arranged at equal intervals along the circumferential direction of the front licker-in 2-3, and each row of the second cylindrical teeth 2-8 and the axis of the front licker-in 2-3 form an included angle; each row of the third columnar teeth 2-9 is arranged at equal intervals along the circumferential direction of the back licker-in 2-6, and each row of the third columnar teeth 2-9 and the axis of the back licker-in 2-6 form an included angle; the first columnar teeth 2-7 and the columns form included angles with the upper licker-in 2-1, each row of first columnar teeth 2-7 are arranged on the upper licker-in 2-1 in a 45-degree inclined mode, and the distance between every two rows of first columnar teeth 2-7 is 3-5 cm; the arrangement mode of the second cylindrical teeth 2-8 and the third cylindrical teeth 2-9 is the same as that of the first cylindrical teeth 2-7 on the licker-in 2-1; the cylindrical teeth between every two groups of licker-in rollers are arranged in a crossed mode, the opening range is greatly increased due to the crossed arrangement, and preferably, six rows of the cylindrical teeth on each group of licker-in rollers are arranged. The raw cotton processing capacity of the licker-in is improved to the maximum extent.
Referring to fig. 1 to 10, as a specific embodiment of the cotton fiber opening device provided by the present invention, the cotton mixing mechanism 3 includes a front cotton mixing roller 3-6 and a rear cotton mixing roller 3-7, and the front cotton mixing roller 3-6 and the rear cotton mixing roller 3-7 cooperate to comb the secondary thick cotton pieces 8 combed by the needle plates 1-4 in order.
As a specific embodiment of the cotton fiber opening device provided by the present invention, please refer to fig. 1 to 10, wherein the rotation directions of the upper licker-in 2-1 and the cotton-mixing rear roller 3-7 are both clockwise, and the rotation directions of the rear licker-in 2-6, the front licker-in 2-3 and the cotton-mixing front roller 3-6 are counterclockwise; the rotating speed of the front licker-in is greater than that of the rear licker-in, the rotating directions of the upper licker-in 2-1 and the cotton mixing rear roller 3-7 are both clockwise, and the rotating directions of the rear licker-in 2-6, the front licker-in 2-3 and the cotton mixing front roller 3-6 are anticlockwise; the meshing movement directions of the upper licker-in 2-1 and the front licker-in 2-3 are opposite, the meshing movement directions of the front licker-in 2-3 and the rear licker-in 2-6 are the same, but the speed difference exists, the rotating speed of the front licker-in 2-3 is larger than that of the rear licker-in 2-6, the upper licker-in 2-1, the front licker-in 2-3 and the rear licker-in 2-6 have the functions of tearing and conveying cotton group fibers 6 while rotating, opening, carding and conveying of the cotton group fibers 6 are completed, and a primary thick cotton sheet 7 which is simply carded and preliminarily opened is formed.
Further, the cotton mixing mechanism 3 also comprises a cotton mixing box, and the front cotton mixing roller 3-6 and the rear cotton mixing roller 3-7 are arranged in the cotton mixing box; the cotton mixing front roller 3-6 and the cotton mixing rear roller 3-7 are straight-line rollers; the cotton mixing box is of a funnel-shaped structure with a large upper part and a small lower part; wherein the cotton mixing box comprises a cotton mixing front plate 3-1, a cotton mixing left side plate 3-2, a cotton mixing rear side plate 3-3 and a cotton mixing right side plate 3-4; two ends of the cotton mixing front roller 3-6 are provided with sliding blocks 3-5, and a spring is arranged between the sliding blocks 3-5 and the cotton mixing box; the cotton mixing front roller 3-6 and the cotton mixing rear roller 3-7 are straight grain rollers, and the straight grain rollers can extrude and mix cotton fibers to prepare a thin cotton sheet 9 to be drafted from a secondary thick cotton sheet.
As an embodiment of the cotton fiber opening device provided in the present invention, please refer to fig. 1 to 10, which further includes: the frame 4 is arranged at the bottom of the box body 1 and used for supporting the box body 1, the frame 4 comprises a frame top plate 4-1, a frame left side plate 4-2, a frame bottom plate 4-3 and a frame right side plate 4-4, the power mechanism 5 is arranged in the frame 4, the frame 4 mainly plays a role in supporting and positioning, a positioning place is provided for the power mechanism 5, and meanwhile, the whole cotton fiber opening device integrally reaches a certain height, so that the operation of workers is facilitated.
As a specific embodiment of the cotton fiber opening device provided by the present invention, please refer to fig. 1 to 10, wherein the upper licker-in 2-1 is arranged on an upper licker-in shaft 2-2, the front licker-in 2-3 is arranged on a front licker-in shaft 2-4, and the rear licker-in 2-6 is arranged on a rear licker-in shaft 2-5; the power mechanism 5 comprises a first motor 5-15 and a second motor 5-10, an output shaft of the first motor 5-15 is connected with the rear licker-in shaft 2-6 through a first synchronous belt 5-3, wherein the first synchronous belt 5-3 is connected with the rear licker-in shaft 2-5 through a first synchronous belt wheel 5-7; (ii) a A first gear 5-2 connected with the upper licker-in shaft 2-2 and a second gear 5-1 meshed with the first gear 5-2 and connected with the front licker-in shaft 2-4 are arranged on one side of the box body 1; a second synchronous belt 5-8 and a second synchronous belt wheel 5-9 which are connected with the front licker-in shaft 2-4 and the rear licker-in shaft 2-5 are arranged on the other side of the box body; the first motor 5-15 is connected with one end of the back licker-in shaft 2-5 through the first synchronous belt 5-3 to drive the back licker-in 2-6 to rotate, the other end of the back licker-in shaft 2-5 is connected with the other end of the front licker-in shaft 2-4 through the second synchronous belt 5-8 to drive the front licker-in 2-3 to rotate in the same direction, one end of the front licker-in shaft 2-4 is connected with the second gear 5-1, one end of the upper licker-in shaft 2-2 is connected with the first gear 5-2, the first gear 5-2 is engaged with the second gear 5-1, the first motor 5-15 drives the back licker-in 2-6, the front licker-in 2-3 and the upper licker-in 2-1 to rotate through the first synchronous belt 5-3, the second synchronous belt 5-8, the first gear 5-2 and the second gear 5-1; the output shaft of the second motor 5-10 is connected with the roller shaft of the cotton mixing front roller 3-6 through a third synchronous belt 5-14 and a third synchronous belt wheel 5-13, and the second motor 5-10 drives the cotton mixing front roller 3-6 and the cotton mixing rear roller 3-7 to rotate through the third synchronous belt 5-14 and the synchronous belt wheel.
In the embodiment, a first motor 5-15 and a second motor 5-10 are arranged in a rack 4, a first motor side plate 5-4, a first motor bottom plate 5-5 and a first motor reducer 5-6 are arranged at the first motor 5-15, and a second motor side plate 5-11 and a second motor bottom plate 5-12 are arranged at the second motor 5-10; the frame 4 mainly plays a role in supporting and positioning, not only provides positioning places for the first motors 5-15 and the second motors 5-10, but also enables the whole device to reach a certain height, and is convenient for workers to operate.
As a specific embodiment of the cotton fiber opening device provided by the present invention, please refer to fig. 1 to 10, further, the first motor 5-15 and the second motor 5-10 are both speed reduction motors, which have high efficiency and reliability, low energy consumption, long service life, simple maintenance and low cost.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents and improvements made within the spirit and principle of the present invention are intended to be included within the scope of the present invention.
Claims (8)
1. Cotton fiber opens device, its characterized in that includes:
the box body is provided with a feeding hole;
the opening mechanism is arranged on the rear side in the box body and used for opening cotton ball fibers into cotton fibers;
the cotton mixing mechanism is arranged on the front side in the box body and used for mixing and carding the opened cotton fibers in order; and
the power mechanism is arranged at the bottom side or the side of the box body and is used for providing power for the opening mechanism and the cotton mixing mechanism;
the air source is arranged at the rear side of the opening mechanism and is used for opening and moving the cotton cluster fibers forwards; and
the bushing plate is positioned on the rear side of the opening mechanism and is connected with the air source, and a plurality of vent holes are formed in the bushing plate;
the needle plate is arranged on the top plate of the box body and positioned between the opening mechanism and the cotton mixing mechanism, the needle plate comprises a needle plate support and a plurality of needle bodies arranged in a row on the needle plate support, and the needle bodies are used for carding cotton fibers opened by the opening mechanism.
2. The cotton fiber opening device according to claim 1, wherein the opening mechanism comprises:
a licker-in is arranged;
the front licker-in is positioned below the upper licker-in; and
the back licker-in is positioned at the back side of the front licker-in;
the upper licker-in, the front licker-in and the rear licker-in are rotationally connected with the box body;
a plurality of first columnar teeth are arranged on the periphery of the upper licker-in, a plurality of second columnar teeth are arranged on the periphery of the front licker-in, and a plurality of third columnar teeth are arranged on the periphery of the rear licker-in;
when the gear is rotated, the first columnar teeth and the second columnar teeth pass through in a staggered mode, and the third columnar teeth and the second columnar teeth pass through in a staggered mode.
3. The cotton fiber opening device according to claim 2, wherein a plurality of rows of first cylindrical teeth are arranged on the periphery of the upper licker-in, each row of first cylindrical teeth are arranged at equal intervals along the circumferential direction of the upper licker-in, and each row of first cylindrical teeth and the axis of the upper licker-in form an included angle; each row of the second cylindrical teeth are arranged at equal intervals along the circumferential direction of the front licker-in, and each row of the second cylindrical teeth and the axis of the front licker-in form an included angle; each row of the third columnar teeth are arranged at equal intervals along the circumferential direction of the back licker-in, and each row of the third columnar teeth and the axis of the back licker-in are arranged at an included angle.
4. The cotton fiber opening device according to claim 3, wherein the cotton mixing mechanism comprises a cotton mixing front roller and a cotton mixing rear roller, and the cotton mixing front roller and the cotton mixing rear roller work together to comb the opened cotton fibers in order.
5. The cotton fiber opening device according to claim 4, wherein the rotation directions of the upper licker-in and the cotton mixing rear roller are both clockwise, and the rotation directions of the rear licker-in, the front licker-in and the cotton mixing front roller are counterclockwise; the rotational speed of the front takerin cylinder is greater than the rotational speed of the rear takerin cylinder.
6. The cotton fiber opening device according to claim 5, wherein the cotton mixing mechanism further comprises a cotton mixing box, the front cotton mixing roller and the rear cotton mixing roller are arranged inside the cotton mixing box; the cotton mixing front roller and the cotton mixing rear roller are straight-line rollers; the cotton mixing box is of a funnel-shaped structure.
7. The cotton fiber opening apparatus of claim 6, further comprising: the frame is arranged at the bottom of the box body and used for supporting the box body.
8. The cotton fiber opening device according to claim 7, wherein the upper licker-in is provided on an upper licker-in shaft, the front licker-in is provided on a front licker-in shaft, and the rear licker-in is provided on a rear licker-in shaft;
the power mechanism comprises a first motor and a second motor, and an output shaft of the first motor is connected with the rear licker-in shaft through a first synchronous belt; one side of the box body is provided with a first gear connected with the upper licker-in shaft and a second gear meshed with the first gear and connected with the rear licker-in shaft; a second synchronous belt connected with the front licker-in shaft and the rear licker-in shaft is arranged on the other side of the box body; and the output shaft of the second motor is connected with the roller shaft of the cotton mixing front roller through a third synchronous belt.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910099149.2A CN109706558B (en) | 2019-01-31 | 2019-01-31 | Cotton fiber opening device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910099149.2A CN109706558B (en) | 2019-01-31 | 2019-01-31 | Cotton fiber opening device |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN109706558A CN109706558A (en) | 2019-05-03 |
| CN109706558B true CN109706558B (en) | 2021-04-27 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910099149.2A Expired - Fee Related CN109706558B (en) | 2019-01-31 | 2019-01-31 | Cotton fiber opening device |
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| Country | Link |
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| CN (1) | CN109706558B (en) |
Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110699780A (en) * | 2019-11-13 | 2020-01-17 | 徐州久源纺织有限公司 | Cotton opening device |
| CN111962159A (en) * | 2020-08-27 | 2020-11-20 | 望江汇通纺织有限公司 | Cotton smashing device |
| CN112535922A (en) * | 2020-12-16 | 2021-03-23 | 温州冰锡环保科技有限公司 | Preparation treatment process of air filter cotton |
Citations (5)
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|---|---|---|---|---|
| DE102010034779A1 (en) * | 2010-08-18 | 2012-02-23 | Hubert Hergeth | Machine for opening fiber flakes, has pair of feed rolls cooperating with fast-running aperture roll, where speeds of oppositely clamped feel rolls acting on fiber flakes are different from each other |
| CN206428362U (en) * | 2017-01-15 | 2017-08-22 | 惠州富昌棉业纤维制品有限公司 | A kind of Novel opener |
| CN207047403U (en) * | 2017-06-28 | 2018-02-27 | 华瑞（中国）缝纫线有限公司 | A kind of opener of modified form |
| CN107988661A (en) * | 2018-01-21 | 2018-05-04 | 胡和萍 | A kind of cotton textiles opener |
| CN207685420U (en) * | 2018-01-03 | 2018-08-03 | 青岛世誉双羊机械制造有限公司 | A kind of scutcher with functions/drying |
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2019
- 2019-01-31 CN CN201910099149.2A patent/CN109706558B/en not_active Expired - Fee Related
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE102010034779A1 (en) * | 2010-08-18 | 2012-02-23 | Hubert Hergeth | Machine for opening fiber flakes, has pair of feed rolls cooperating with fast-running aperture roll, where speeds of oppositely clamped feel rolls acting on fiber flakes are different from each other |
| CN206428362U (en) * | 2017-01-15 | 2017-08-22 | 惠州富昌棉业纤维制品有限公司 | A kind of Novel opener |
| CN207047403U (en) * | 2017-06-28 | 2018-02-27 | 华瑞（中国）缝纫线有限公司 | A kind of opener of modified form |
| CN207685420U (en) * | 2018-01-03 | 2018-08-03 | 青岛世誉双羊机械制造有限公司 | A kind of scutcher with functions/drying |
| CN107988661A (en) * | 2018-01-21 | 2018-05-04 | 胡和萍 | A kind of cotton textiles opener |
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| CN109706558A (en) | 2019-05-03 |
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Granted publication date: 20210427 |