CN109703600B - Method and system for calculating train wheel diameter deviation and train - Google Patents

Method and system for calculating train wheel diameter deviation and train Download PDF

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CN109703600B
CN109703600B CN201711007924.4A CN201711007924A CN109703600B CN 109703600 B CN109703600 B CN 109703600B CN 201711007924 A CN201711007924 A CN 201711007924A CN 109703600 B CN109703600 B CN 109703600B
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wheel diameter
diameter deviation
speed
effective
shaft
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阳志雄
周杨
李大双
邹东海
易笛
龙凯亮
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Zhuzhou CRRC Times Electric Co Ltd
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Abstract

The application provides a method for calculating a train wheel diameter deviation, which comprises the following steps: when the driver controller is in a zero position, selecting a set speed as a reference speed, and determining the shaft speed cumulant according to the reference speed; calculating the wheel diameter deviation of each shaft iteratively according to a wheel diameter deviation calculation formula; and when the accumulated amount of the shaft speed reaches a limiting value, determining the effective wheel diameter deviation, and calculating the average value of the effective wheel diameter deviation of each shaft to serve as the final wheel diameter deviation of each shaft. And under the conditions that the speed is determined to be effective and the specific working condition, selecting the set effective speed as a reference, and directly calculating the difference between the diameter of each shaft wheel and the reference shaft through a formula. The error caused by manual setting is avoided, the amplitude limiting value can be freely adjusted, and the wheel diameter deviation can be calculated more conveniently, simply and rapidly. The application also provides a system for calculating the wheel diameter deviation of the train and the train, and the beneficial effects are achieved.

Description

Method and system for calculating train wheel diameter deviation and train
Technical Field
The application relates to the field of wheel-rail vehicles, in particular to a method and a system for calculating the wheel diameter deviation of a train and the train.
Background
The current operation EMUs vehicle all has the preventative protection demand to the wheel footpath deviation, leads to train traction transmission system operation trouble because of the wheel footpath deviation is too big in order to avoid the train operation process. In the long-term operation of the motor train unit, the wheel diameters of the power shaft wheels are different due to various losses such as wheel-rail friction and rotary wheels, and the possibility of errors, inaccuracy or real-time updating exists because the reference wheel diameter acquired by the controller is set and transmitted by the vehicle-mounted network control system in the current vehicle operation. When the traction converter controls the motor to apply force, the actual exertion force of each wheel pair is inconsistent, and the service life of the train wheel pair and the normal operation of the traction converter are further influenced.
The prior technical scheme is as follows:
if the wheel diameter calibration condition of the rail transit train is met, respectively obtaining the wheel diameter error tolerance value increase amplitude of the rail transit train during slipping and idling; obtaining the actual running distance of the wheel slipping train and the corresponding accumulated pulse number; acquiring the actual walking accumulated pulse number of the wheel idling train and the actual distance between the corresponding transponder pairs; calculating a train wheel diameter value according to the fixed pulse number of each period of the speed sensor and the actual distance of the transponder, if the absolute value of the difference between the train wheel diameter value obtained by the calculation in the current round and the wheel diameter value of the last round of calibration train wheel diameter value is smaller than the wheel diameter error tolerance value, successfully calibrating the wheel diameter, otherwise, considering that the calibration fails; if the calibration is successful, the train wheel diameter value is the arithmetic mean of the train wheel diameter value obtained by the calculation of the current round and the wheel diameter value of the last round of calibration; if the calibration fails, the wheel diameter is recalibrated by repeating the steps.
Yet another method, comprising the steps of: (1) firstly, determining an initial value of the train wheel diameter; (2) arranging transponders, selecting two adjacent transponders on a straight line as a reference standard for wheel diameter correction, and measuring the actual distance between the two transponders; (3) the train obtains the running distance in the appointed time according to the measured speed, and the wheel diameter updating value can be obtained according to the ratio of the running distance to the measured actual distance and the wheel diameter initial value; (4) checking the validity of the wheel diameter updating value; (5) and carrying out bad value filtering processing on the updated value of the train wheel diameter. The invention utilizes the transponder system of the subway line standard distribution as the auxiliary equipment for automatically correcting the train wheel diameter, realizes the automatic wheel diameter correction of the train and simultaneously improves the accuracy of speed measurement and positioning of the system.
However, the above solutions have the following disadvantages:
1) the wheel diameter correction needs to manually set a reference wheel diameter value, and if the reference wheel diameter value is set wrongly, the conventional method cannot identify source errors, so that the wheel diameter correction result is wrong, and the real wheel diameter cannot be correctly reflected;
2) when the running conditions of the motor train unit are different, the speed of a reference shaft selected by wheel diameter correction is distorted due to speed change deviation caused by traction and braking, speed mutation caused by idling, sliding and the like, which may exist, and the correction result based on the speed is not credible;
3) the additional increase of related testing equipment such as speed, distance and the like causes cost increase and low cost performance.
Therefore, a method for checking the wheel diameter deviation by considering the working condition and avoiding artificially setting the reference wheel diameter value is needed.
Content of application
The application aims to provide a method for calculating the train wheel diameter deviation, and solves the problems that in the prior art, a manually set reference wheel diameter value is relied on, and various testing devices are used.
In order to solve the technical problem, the application provides a method for calculating the wheel diameter deviation of a train, and the specific technical scheme is as follows:
when the driver controller is in a zero position, selecting a set speed as a reference speed, and determining the shaft speed cumulant according to the reference speed;
calculating the wheel diameter deviation of each shaft iteratively according to a wheel diameter deviation calculation formula;
and when the accumulated amount of the shaft speed reaches a limiting value, determining the effective wheel diameter deviation, and calculating the average value of the effective wheel diameter deviation of each shaft to serve as the final wheel diameter deviation of each shaft.
Wherein before determining the shaft speed accumulation amount from the reference speed, the method further comprises:
and deleting the invalid speed according to the same principle of valid accumulated displacement.
Wherein the determining the effective wheel diameter deviations and calculating an average of the effective wheel diameter deviations for each axle as a final wheel diameter deviation for each axle comprises:
judging whether the wheel diameter deviation is within a preset wheel diameter deviation effective range or not;
if so, taking the wheel diameter deviation as an effective wheel diameter deviation;
and selecting all the effective wheel diameter deviations to calculate an average value as a final wheel diameter deviation.
Wherein, judge whether wheel diameter deviation is before the effective range of preset wheel diameter deviation, still include:
and setting a reference wheel diameter value in the wheel diameter deviation calculation formula by adopting a vehicle.
Wherein the reference speed is a vehicle central control system reference speed or a driven vehicle speed.
The application also provides a system for calculating the wheel diameter deviation of the train, which comprises:
the preparation module is used for selecting a set speed as a reference speed when the driver controller is in a zero position, and determining the shaft speed cumulant according to the reference speed;
the calculation module is used for calculating the wheel diameter deviation of each shaft iteratively according to a wheel diameter deviation calculation formula;
and the determining module is used for determining the effective wheel diameter deviation when the accumulated quantity of the shaft speed reaches a limiting value, and calculating the average value of the effective wheel diameter deviation of each shaft to be used as the final wheel diameter deviation of each shaft.
Wherein the system further comprises:
and the deleting module is used for deleting the invalid shaft speed according to the principle that the effective accumulated displacement is the same.
Wherein the determining module comprises:
the judging unit is used for judging whether the wheel diameter deviation is within a preset wheel diameter deviation effective range or not;
the determining unit is used for taking the wheel diameter deviation as an effective wheel diameter deviation if the wheel diameter deviation is within a preset effective wheel diameter deviation range;
and the final determining unit is used for selecting all the effective wheel diameter deviations to calculate an average value as a final wheel diameter deviation.
Wherein the system further comprises:
and the setting module is used for setting a reference wheel diameter value in the wheel diameter deviation calculation formula by adopting a vehicle.
The application also provides a train, which comprises a processor and a memory, and is characterized in that a computer program is stored in the memory, and the following steps are realized when the processor calls the computer program in the memory:
when the driver controller is in a zero position, selecting a set speed as a reference speed, and determining the shaft speed cumulant according to the reference speed;
when the axle speed cumulant reaches the amplitude limit value, calculating the wheel diameter deviation of each axle iteratively according to a wheel diameter deviation calculation formula;
determining the effective wheel diameter deviations, and calculating the average value of the effective wheel diameter deviations of each shaft as the final wheel diameter deviation of each shaft.
The application provides a method for calculating a train wheel diameter deviation, which comprises the following steps: when the driver controller is in a zero position, selecting a set speed as a reference speed, and determining the shaft speed cumulant according to the reference speed; calculating the wheel diameter deviation of each shaft iteratively according to a wheel diameter deviation calculation formula; and when the accumulated amount of the shaft speed reaches a limiting value, determining the effective wheel diameter deviation, and calculating the average value of the effective wheel diameter deviation of each shaft to serve as the final wheel diameter deviation of each shaft. And under the conditions that the speed is determined to be effective and the specific working condition, selecting the set effective speed as a reference, and directly calculating the difference between the diameter of each shaft wheel and the reference shaft through a formula. The error caused by manual setting is avoided, the amplitude limiting value can be freely adjusted, and the wheel diameter deviation can be calculated more conveniently, simply and rapidly. This application still provides a system and train of calculating train wheel footpath deviation, has above-mentioned beneficial effect, and this here is no longer repeated.
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In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings needed to be used in the description of the embodiments or the prior art will be briefly introduced below, it is obvious that the drawings in the following description are only embodiments of the present application, and for those skilled in the art, other drawings can be obtained according to the provided drawings without creative efforts.
Fig. 1 is a flowchart of a method for calculating a wheel diameter deviation of a train according to an embodiment of the present disclosure;
fig. 2 is a schematic diagram of a data transmission structure of a train network control system and a DCU according to an embodiment of the present application;
fig. 3 is a schematic structural diagram of a system for calculating a train wheel diameter deviation according to an embodiment of the present disclosure.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present application clearer, the technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application, and it is obvious that the described embodiments are some embodiments of the present application, but not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present application.
Referring to fig. 1, fig. 1 is a flowchart of a method for calculating a train wheel diameter deviation according to an embodiment of the present application, and a specific technical solution is as follows:
s101: when the driver controller is in a zero position, selecting a set speed as a reference speed, and determining the shaft speed cumulant according to the reference speed;
it is first noted that the train may not detect wheel diameter deviations in any case. Certain working conditions need to be met, and the wheel diameter deviation detected under different working conditions can cause detection result distortion due to traction or braking. The application therefore emphasizes the detection of the wheel diameter deviation of the train under specific working conditions.
When the train is in a zero position, the train wheel does not actively apply force, and the wheel diameter deviation is preferably detected. Of course, but not limited to, the following conditions may also be included:
1) the controller detects that the speed sensor is in a normal state;
2) the controller detects that the running state of the wheel set is normal and has no speed mutation;
3) the controller does not output a torque command;
4) and the comprehensive reference speed of the motor train unit is greater than a set value.
When the conditions are met, the distortion rate of the detected wheel diameter deviation value is extremely small, and the reliability is high. The comprehensive reference speed of the motor train unit needs to be larger than a set value, and the signal is not stable enough at low speed and is not accurate enough naturally.
And selecting a set speed as a reference speed under the condition that the train state condition is met. For example, referring to fig. 2, fig. 2 is a schematic diagram of a data transmission structure of a train network control system and a DCU. The DCU (drive Control Unit) is a transmission Control unit and is used for an alternating-current transmission locomotive, the train in the figure is a power-dispersed motor train unit, a power car drives wheel sets to move through a traction motor, a bogie, a wheel shaft joint and the like, and a power car controller collects pulse signals of a wheel set speed encoder through a speed sensor and decodes the pulse signals into speed signals. The reference speed may therefore be a speed signal collected by the speed sensor.
It is worth mentioning that the selected reference speed needs to be an effective speed, and for the purposes of this application, an effective speed refers to a speed that can be used as a reference for calculating the deviation of the train wheel diameter. Therefore, before this step, there may also be a step of selecting an effective speed:
and obtaining effective shaft speed cumulant according to the principle that the effective accumulative displacement is the same, and deleting ineffective shaft speed. Eliminating invalid shaft speeds is a conventional technical means and will not be explained here.
According to the principle, the motor train unit is assumed as a whole with hard connection, and the effective accumulated displacement of each element in the motor train unit moving along with the motor train unit is obtained in the same way:
Figure BDA0001444845680000051
wherein the content of the first and second substances,
Figure BDA0001444845680000061
to effectively accumulate the displacement, TnFor the acquisition frequency of the velocity, V and VnIn order to judge the obtained effective speed according to the real-time acquisition speed, the effective shaft speed cumulant can be obtained according to the formula.
Any shaft speed signal can be selected as a reference speed, and the effectiveness of other shaft speeds can be judged. When the other shaft speeds are all valid, the shaft speed is considered to be the reference speed. At which time resynchronization accumulates all other shaft speeds.
In addition to the shaft speed, a speed that can be used as a reference speed, such as a vehicle central control system reference speed, a driven vehicle speed, or the like, may be selected.
S102: calculating the wheel diameter deviation of each shaft iteratively according to a wheel diameter deviation calculation formula;
the wheel diameter deviation calculation formula refers to:
Figure BDA0001444845680000062
in the formula (I), the compound is shown in the specification,
Figure BDA0001444845680000063
is a reference wheel diameter value, DsetIs the reference diameter of the shaft wheel DdifIs the deviation of the wheel diameter, and the wheel diameter,
Figure BDA0001444845680000064
is the actual wheel diameter value.
A preset value can be set for the number of iterations, the calculation is stopped after the preset value is reached, and the "determining the effective wheel diameter deviation" and the subsequent steps in S103 are directly performed.
It should be noted that the present application refers to wheel diameter values
Figure BDA0001444845680000065
The setting mode of (2) is not limited, and the reference wheel diameter value can be obtained on line, and the vehicle can be used for setting the reference wheel diameter value, namely the reference wheel diameter value is not required to be obtained from the outside of the vehicle.
S103: and when the accumulated amount of the shaft speed reaches a limiting value, determining the effective wheel diameter deviation, and calculating the average value of the effective wheel diameter deviation of each shaft to serve as the final wheel diameter deviation of each shaft.
Whether the calculated wheel diameter deviation is valid or not can be obtained by comparing the calculated wheel diameter deviation with a threshold value, and the setting mode of the threshold value is not limited herein. Preferably, the wheel diameter deviation obtained by calculation is compared according to the design parameters of the vehicle wheel set, and whether the wheel diameter deviation is effective or not is judged. If valid, the average is then calculated as the final wheel-set deviation for that axle.
And for invalid data, judging the invalid reason or judging whether the corresponding shaft speed data source is normal according to the number of the invalid data, and further carrying out subsequent overhaul and maintenance work.
In S101, it is mentioned that other shaft speeds are synchronously accumulated, and when the shaft speed accumulation reaches the amplitude limit value, it means that the process of this shaft speed accumulation is finished, and at this time, each shaft speed accumulation value is latched. It is worth mentioning that the process of shaft speed accumulation can be selected to be ended when any shaft speed accumulation reaches the limit value. Any limitation on the setting mode of the clipping value and the specific magnitude should be set by those skilled in the art according to the actual situation.
It will be appreciated that appropriate protective measures may also be taken once a large wheel diameter deviation is detected.
After each verification, corresponding wheel diameter deviation value zero clearing operation can be executed to prepare for next wheel diameter deviation verification.
The embodiment of the application provides a method for detecting the wheel diameter deviation of a train, which can select a set effective speed as a reference under the conditions of determining the speed effectiveness and specific working conditions and directly calculate the difference between the wheel diameter of each shaft and a reference shaft through a formula. The error caused by manual setting is avoided, the amplitude limiting value can be freely adjusted, and the wheel diameter deviation can be calculated more conveniently, simply and rapidly.
The following describes a method for calculating a train wheel diameter deviation provided by an embodiment of the present application, and a system described below and the method for calculating a train wheel diameter deviation described above may be referred to correspondingly.
Referring to fig. 3, fig. 3 is a schematic structural diagram of a system for calculating a train wheel diameter deviation according to an embodiment of the present application, where the system may include:
the preparation module 100 is used for selecting a set speed as a reference speed when the driver controller is in a zero position, and determining the shaft speed cumulant according to the reference speed;
the calculation module 200 is used for calculating the wheel diameter deviation of each shaft iteratively according to a wheel diameter deviation calculation formula;
a determining module 300, configured to determine the effective wheel diameter deviations when the accumulated amount of shaft speed reaches a threshold value, and calculate an average value of the effective wheel diameter deviations of each shaft as a final wheel diameter deviation of each shaft.
Based on the above embodiment, as a preferred embodiment, the system may further include:
and the deleting module is used for deleting the invalid shaft speed according to the principle that the effective accumulated displacement is the same.
Based on the above embodiment, as a preferred embodiment, the determining module 300 may include:
the judging unit is used for judging whether the wheel diameter deviation is within a preset wheel diameter deviation effective range or not;
the determining unit is used for taking the wheel diameter deviation as an effective wheel diameter deviation if the wheel diameter deviation is within a preset effective wheel diameter deviation range;
and the final determining unit is used for selecting all the effective wheel diameter deviations to calculate an average value as a final wheel diameter deviation.
Based on the above embodiment, as a preferred embodiment, the system may further include:
and the setting module is used for setting a reference wheel diameter value in the wheel diameter deviation calculation formula by adopting a vehicle.
The present application further provides a train, which may include a memory and a processor, where the memory stores a computer program, and when the processor calls the computer program in the memory, the steps provided in the foregoing embodiments may be implemented.
The embodiments are described in a progressive manner in the specification, each embodiment focuses on differences from other embodiments, and the same and similar parts among the embodiments are referred to each other. For the system provided by the embodiment, the description is relatively simple because the system corresponds to the method provided by the embodiment, and the relevant points can be referred to the method part for description.
The method and the system for calculating the train wheel diameter deviation and the train provided by the application are described in detail above. The principles and embodiments of the present application are explained herein using specific examples, which are provided only to help understand the method and the core idea of the present application. It should be noted that, for those skilled in the art, it is possible to make several improvements and modifications to the present application without departing from the principle of the present application, and such improvements and modifications also fall within the scope of the claims of the present application.
It is further noted that, in the present specification, relational terms such as first and second, and the like are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising an … …" does not exclude the presence of other identical elements in a process, method, article, or apparatus that comprises the element.

Claims (6)

1. A method for calculating a train wheel diameter deviation is characterized by comprising the following steps:
when the driver controller is in a zero position, selecting a set speed as a reference speed, and determining the shaft speed cumulant according to the reference speed based on the principle that effective accumulated displacement is the same;
calculating the wheel diameter deviation of each shaft iteratively according to a wheel diameter deviation calculation formula;
when the accumulated amount of the shaft speed reaches a limiting value, determining the effective wheel diameter deviation, and calculating the average value of the effective wheel diameter deviation of each shaft to serve as the final wheel diameter deviation of each shaft;
wherein before determining the shaft speed accumulation amount from the reference speed, the method further comprises:
deleting invalid speed according to the principle that the valid accumulated displacement is the same;
wherein the determining the effective wheel diameter deviations and calculating an average of the effective wheel diameter deviations for each axle as a final wheel diameter deviation for each axle comprises:
judging whether the wheel diameter deviation is within a preset wheel diameter deviation effective range or not;
if so, taking the wheel diameter deviation as an effective wheel diameter deviation;
and selecting all the effective wheel diameter deviations to calculate an average value as a final wheel diameter deviation.
2. The method of claim 1, wherein determining whether the wheel diameter deviation is within a predetermined wheel diameter deviation effective range further comprises:
and setting a reference wheel diameter value in the wheel diameter deviation calculation formula by adopting a vehicle.
3. The method of claim 2, wherein the reference speed is a vehicle central control system reference speed or a driven vehicle speed.
4. A system for calculating a train wheel diameter deviation, comprising:
the preparation module is used for selecting a set speed as a reference speed when the driver controller is in a zero position, and determining the shaft speed cumulant according to the reference speed based on the principle that effective accumulated displacement is the same;
the calculation module is used for calculating the wheel diameter deviation of each shaft iteratively according to a wheel diameter deviation calculation formula;
the determining module is used for determining the effective wheel diameter deviation when the accumulated amount of the shaft speed reaches a limiting value, and calculating the average value of the effective wheel diameter deviation of each shaft to serve as the final wheel diameter deviation of each shaft;
the deleting module is used for deleting the invalid shaft speed according to the principle that the effective accumulated displacement is the same;
wherein the determining module comprises:
the judging unit is used for judging whether the wheel diameter deviation is within a preset wheel diameter deviation effective range or not;
the determining unit is used for taking the wheel diameter deviation as an effective wheel diameter deviation if the wheel diameter deviation is within a preset effective wheel diameter deviation range;
and the final determining unit is used for selecting all the effective wheel diameter deviations to calculate an average value as a final wheel diameter deviation.
5. The system of claim 4, further comprising:
and the setting module is used for setting a reference wheel diameter value in the wheel diameter deviation calculation formula by adopting a vehicle.
6. A train comprising a processor and a memory, wherein a computer program is stored in the memory, and wherein the processor when calling the computer program in the memory implements the method according to any of claims 1-3.
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CN114620096B (en) * 2020-12-10 2023-05-09 比亚迪股份有限公司 Processing method after wheel diameter calibration failure, vehicle-mounted controller, train and medium
CN113268489A (en) * 2021-04-23 2021-08-17 天地(常州)自动化股份有限公司 Cumulant synchronization method for host and display of mine vehicle protection device
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