CN109702182A - A kind of full-automatic mucking machine - Google Patents
A kind of full-automatic mucking machine Download PDFInfo
- Publication number
- CN109702182A CN109702182A CN201910165712.1A CN201910165712A CN109702182A CN 109702182 A CN109702182 A CN 109702182A CN 201910165712 A CN201910165712 A CN 201910165712A CN 109702182 A CN109702182 A CN 109702182A
- Authority
- CN
- China
- Prior art keywords
- skimming
- mechanical arm
- full
- automatic
- control cabinet
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims abstract description 22
- 229910052782 aluminium Inorganic materials 0.000 claims abstract description 22
- 238000007670 refining Methods 0.000 claims abstract description 16
- 239000004411 aluminium Substances 0.000 claims abstract description 15
- 230000000694 effects Effects 0.000 claims abstract description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 8
- 239000007788 liquid Substances 0.000 claims description 5
- 238000009434 installation Methods 0.000 claims description 2
- 238000002844 melting Methods 0.000 abstract description 13
- 230000008018 melting Effects 0.000 abstract description 13
- 238000000034 method Methods 0.000 abstract description 6
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 abstract description 5
- 239000003546 flue gas Substances 0.000 abstract description 5
- 238000004519 manufacturing process Methods 0.000 abstract description 4
- 238000004904 shortening Methods 0.000 abstract description 4
- 239000002893 slag Substances 0.000 abstract description 3
- 239000002699 waste material Substances 0.000 description 3
- 238000004140 cleaning Methods 0.000 description 2
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 description 2
- 238000003723 Smelting Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000009472 formulation Methods 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
- 230000037431 insertion Effects 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000004886 process control Methods 0.000 description 1
- 239000000779 smoke Substances 0.000 description 1
Landscapes
- Vertical, Hearth, Or Arc Furnaces (AREA)
- Waste-Gas Treatment And Other Accessory Devices For Furnaces (AREA)
Abstract
The invention discloses a kind of full-automatic mucking machines, belong to aluminium melting furnace field, including control cabinet and mechanical arm of skimming, the control cabinet top is equipped with horizontal rotating table, and horizontal rotating table internal activity is equipped with mechanical arm of skimming, and horizontal rotating table side wall is equipped with lifting motor, lifting motor top is connected with mechanical arm of skimming, mechanical arm one end skim equipped with moving telescopic chain, the mechanical arm other end of skimming is equipped with the pickpocket that skims, and mechanical arm of skimming is equipped with automatic refining bar.The present invention can be automatically performed slag skimming process by program setting, and the far super manual type of completed dialing rate of skimming, simultaneously because full-automatic refining and slagging-off equipment are able to carry out remote operation, staff's easy harm by high temperature and flue gas at the scene is avoided, provides personal safety and health reassurance to staff.Have the promotion of highly significant to product quality, reduce the rejection rate of enterprise simultaneously because the working time shortening, also improve the production efficiency of enterprise, can for enterprise promoted economic benefit.
Description
Technical field
The present invention relates to a kind of aluminium melting furnace field, specifically a kind of full-automatic mucking machine.
Background technique
The cleaning waste slag of existing aluminium melting furnace is by manually carrying out by hand, and existing inefficiency of skimming, slag-removing time is too long,
It is easy to cause energy waste manual working simultaneously to be unable to satisfy the technological operation requirement of actual field formulation.Manually carry out refining and
Skim work when, face the harm of high temperature and flue gas, simultaneously because severe working environment influences, worker in actual operation can
Occur not requiring to be refined according to technique, causes refining powder not merge comprehensively with aluminum solutions completely, be easy to appear product
Quality problems.Manually when skimming, since high temperature influences, it is easy staff is allowed to occur when skimming that dross processing is not clean just to put aluminium
Water is also easy to appear quality problems, while be easy to causeing dross adhesion to aluminium melting furnace furnace wall, comes to subsequent aluminium melting furnace cleaning tape
It influences, clinker is excessively also easy to influence the actually active volume of aluminium melting furnace, causes energy waste.
It is existing manually to skim and refinery practice, it is easy to appear and skims not clean and be unable to satisfy refinery practice requirement, work people
Member faces live high temperature and flue gas harm, exists simultaneously the too long disadvantage of slag-removing time.
Summary of the invention
For existing problem, the purpose of the present invention is to provide a kind of full-automatic mucking machines, to solve above-mentioned background skill
The problem of being proposed in art.
To achieve the above object, the invention provides the following technical scheme:
A kind of full-automatic mucking machine, including control cabinet and mechanical arm of skimming, the control cabinet top is equipped with horizontal rotating table, horizontal
Turntable internal activity is equipped with mechanical arm of skimming, and horizontal rotating table side wall is equipped with lifting motor, lifting motor top and mucking machine
The connection of tool arm, equipped with moving telescopic chain, the mechanical arm other end of skimming is equipped with the pickpocket that skims, machinery of skimming for mechanical arm one end of skimming
Arm is equipped with automatic refining bar.
As a further solution of the present invention: the control cabinet is equipped with chamber door.
As a further solution of the present invention: the control cabinet is mounted on mobile base vehicle.
As a further solution of the present invention: installation control panel and control circuit inside the control cabinet.
As a further solution of the present invention: the control panel of the control cabinet and the aluminum water liquid level inside aluminium melting furnace
Automatic checkout system connection, control panel and calculating mechatronics.
As a further solution of the present invention: the control panel of the control cabinet is connected by electric wire with mobile base vehicle.
As a further solution of the present invention: the control panel of the control cabinet passes through electric wire and horizontal rotating table, lifting
Motor connection.
Compared with prior art, the beneficial effects of the present invention are: the present invention can be automatically performed and be skimmed by program setting
Technique, and the far super manual type of completed dialing rate of skimming are kept away simultaneously because full-automatic refining and slagging-off equipment are able to carry out remote operation
Staff's easy harm by high temperature and flue gas at the scene is exempted from, has provided personal safety to staff and health is protected
Card.Have the promotion of highly significant to product quality, reduce the rejection rate of enterprise simultaneously because the working time shortening, also promoted
The production efficiency of enterprise can promote economic benefit for enterprise.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of full-automatic mucking machine.
In figure: 1, control cabinet, 2, horizontal rotating table, 3, lifting motor, 4, mechanical arm of skimming, 5, skim pickpocket, 6, mobile
Pedestal vehicle, 7, automatic refining bar.
Specific embodiment
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete
Site preparation description, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.It is based on
Embodiment in the present invention, it is obtained by those of ordinary skill in the art without making creative efforts every other
Embodiment shall fall within the protection scope of the present invention.
Embodiment one: referring to Fig. 1, a kind of full-automatic mucking machine, including control cabinet 1 and mechanical arm 4 of skimming, the control
Case 1 is mounted on mobile base vehicle 6, and the movement of whole device is controlled by mobile base vehicle 6, facilitates and is moved to device properly
Position and direction, skim to aluminium melting furnace inside, facilitate processing.The control panel of the control cabinet 1 passes through electric wire and shifting
Dynamic pedestal vehicle 6 connects, and facilitates moving distance and the direction of control mobile base vehicle 6, conducive to the use of control device.
Control panel and control circuit are installed inside control cabinet 1, facilitate the work of control whole device, is conducive to use.Control
1 top of case processed is equipped with horizontal rotating table 2, and 2 internal activity of horizontal rotating table is equipped with mechanical arm 4 of skimming, and 4 one end of mechanical arm of skimming is set
There is moving telescopic chain, 4 other end of mechanical arm of skimming is equipped with the pickpocket 5 that skims, and mechanical arm 4 of skimming is equipped with automatic refining bar 7, water
Flat 2 side wall of turntable is equipped with lifting motor 3,3 top of lifting motor and the connection of mechanical arm 4 of skimming, and passes through controlled level turntable 2
Rotation, facilitate control to skim the direction and position of mechanical arm 4, under the lifting that mechanical arm 4 of skimming is controlled by lifting motor 3
It falls, conveniently skims, be conducive to use, shortened by the elongation that moving telescopic chain controls mechanical arm 4 of skimming, control is facilitated to skim
Hand 5 is protruded into inside aluminium melting furnace and is skimmed, and facilitates processing, avoids the harm of high temperature and flue gas, provides the person to staff
Safety and health reassurance.There is the promotion of highly significant to product quality, reduces the rejection rate of enterprise simultaneously because the working time
Shortening, also improve the production efficiency of enterprise, can for enterprise promoted economic benefit.The control panel of control cabinet 1 passes through electric wire
With horizontal rotating table 2, lifting motor 3 connect, facilitate control skim mechanical arm 4 work when position, angle and retracted position, side
Just it uses.
The control panel of control cabinet 1 is connected with the aluminum water liquid level automatic checkout system inside aluminium melting furnace, passes through aluminum water
Liquid level automatic checkout system detects that the aluminum water liquid level inside aluminium melting furnace, control panel are connected with computer, then
By obtaining refining that needs carry out after calculating and height of skimming, facilitate adjusting skim mechanical arm 4 position and angle, while side
Just control mechanical arm 4 of skimming protrudes into length inside aluminium melting furnace, convenient to be skimmed automatically to aluminium melting furnace inside, after skimming
Equipment automatically returns to holding fix, waits movement next time, is easy to use.
By horizontal rotatable platform 2 and mobile base vehicle 6, drive the transverse shifting of automatic refining bar 7 and angle mobile, from
Dynamic refining bar 6 controls automatic refining bar by moving telescopic chain and enters the length in furnace, the control refining bar insertion of lifting motor 3
To the subsurface depth of aluminum water, the movement technique refined by process control.
Original refining and slag skimming process need live every smelting furnace to need to be equipped with staff 2, while in practical behaviour
It is influenced due to staff by hot environment and smoke pollution in work, product matter can not be easy to cause according to technological operation
Measure unqualified, slag-removing time is too long to cut to pull out and not clean also product quality is be easy to cause to influence.Using automatically skimming and refining equipment
Afterwards, scene can not have to there are staff, only need to control room, there are 1 staff, personnel's wage of enterprise is paid straight
Reduction by 90% is connect, simultaneously because equipment is run according to program setting, so there is the promotion of highly significant to product quality,
Reduce the rejection rate of enterprise simultaneously because the working time shortening, also improve the production efficiency of enterprise, can for enterprise promoted
Economic benefit.
Embodiment two: control cabinet 1 is equipped with chamber door, the convenient control circuit etc. to its inside on the basis of example 1
It carries out detection and checks maintenance and replacement, be easy to use.
In conclusion preferable case study on implementation only of the invention, has above made in detail the better embodiment of this patent
Describe in detail bright, but this patent is not limited to the above embodiment, and is not limited the scope of protection of the present invention, in the common of this field
Technical staff within the scope of knowledge, can also make a variety of changes under the premise of not departing from this patent objective.Therefore
It is intended to include all changes that fall within the meaning and scope of the equivalent elements of the claims in the present invention.It should not be by right
Any appended drawing reference in it is required that is construed as limiting the claims involved.
In addition, it should be understood that although this specification is described in terms of embodiments, but not each embodiment is only wrapped
Containing an independent technical solution, this description of the specification is merely for the sake of clarity, and those skilled in the art should
It considers the specification as a whole, the technical solutions in the various embodiments may also be suitably combined, forms those skilled in the art
The other embodiments being understood that.
Claims (7)
1. a kind of full-automatic mucking machine, including control cabinet (1) and mechanical arm of skimming (4), which is characterized in that the control cabinet (1)
Top is equipped with horizontal rotating table (2), and horizontal rotating table (2) internal activity is equipped with and skims mechanical arm (4), horizontal rotating table (2) side
Wall is equipped with lifting motor (3), and lifting motor (3) top and mechanical arm (4) connection of skimming, mechanical arm of skimming (4) one end, which is equipped with, to be moved
Dynamic stretching chain, mechanical arm of skimming (4) other end are equipped with the pickpocket that skims, and mechanical arm of skimming (4) is equipped with automatic refining bar (7).
2. full-automatic mucking machine according to claim 1, which is characterized in that the control cabinet (1) is equipped with chamber door.
3. full-automatic mucking machine according to claim 2, which is characterized in that the control cabinet (1) is mounted on mobile base
On vehicle (6).
4. full-automatic mucking machine according to claim 1 to 3, which is characterized in that installation inside the control cabinet (1)
Control panel and control circuit.
5. full-automatic mucking machine according to claim 4, which is characterized in that the control panel of the control cabinet (1) and molten
The aluminum water liquid level automatic checkout system of aluminium furnace interior connects, control panel and calculating mechatronics.
6. full-automatic mucking machine according to claim 5, which is characterized in that the control panel of the control cabinet (1) passes through
Electric wire and mobile base vehicle (6) connection.
7. full-automatic mucking machine according to claim 5, which is characterized in that the control panel of the control cabinet (1) passes through
Electric wire and horizontal rotating table (2), lifting motor (3) connection.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910165712.1A CN109702182A (en) | 2019-03-06 | 2019-03-06 | A kind of full-automatic mucking machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910165712.1A CN109702182A (en) | 2019-03-06 | 2019-03-06 | A kind of full-automatic mucking machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN109702182A true CN109702182A (en) | 2019-05-03 |
Family
ID=66266247
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910165712.1A Pending CN109702182A (en) | 2019-03-06 | 2019-03-06 | A kind of full-automatic mucking machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN109702182A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114318029A (en) * | 2021-12-29 | 2022-04-12 | 江苏鼎胜新能源材料股份有限公司 | Automatic refining slag removing equipment for aluminum alloy smelting |
| CN115323183A (en) * | 2022-07-27 | 2022-11-11 | 甘肃东兴铝业有限公司 | Automatic refining device and method for aluminum alloy |
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|---|---|---|---|---|
| FR2852022A1 (en) * | 2003-03-04 | 2004-09-10 | Ile Barbe Davene Soc Civ | Scouring of slag from the top of a bath of molten metal in a metallurgical vessel involves using a wave of water cooled air with an associated maneuvering device as the raking device |
| CN201762372U (en) * | 2010-09-02 | 2011-03-16 | 宝钢工程技术集团有限公司 | Hot metal pretreatment device for slag expelling by blowing |
| CN102847931A (en) * | 2012-09-28 | 2013-01-02 | 莱芜钢铁集团有限公司 | Slag removing machine |
| CN202779778U (en) * | 2012-09-24 | 2013-03-13 | 湖北万山宏业汽车零部件有限公司 | Slagging-off device |
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| CN206504638U (en) * | 2016-11-28 | 2017-09-19 | 山东济钢合金材料科技有限公司 | A kind of aluminium melting furnace is skimmed agitating device automatically |
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-
2019
- 2019-03-06 CN CN201910165712.1A patent/CN109702182A/en active Pending
Patent Citations (8)
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|---|---|---|---|---|
| FR2852022A1 (en) * | 2003-03-04 | 2004-09-10 | Ile Barbe Davene Soc Civ | Scouring of slag from the top of a bath of molten metal in a metallurgical vessel involves using a wave of water cooled air with an associated maneuvering device as the raking device |
| CN201762372U (en) * | 2010-09-02 | 2011-03-16 | 宝钢工程技术集团有限公司 | Hot metal pretreatment device for slag expelling by blowing |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114318029A (en) * | 2021-12-29 | 2022-04-12 | 江苏鼎胜新能源材料股份有限公司 | Automatic refining slag removing equipment for aluminum alloy smelting |
| CN115323183A (en) * | 2022-07-27 | 2022-11-11 | 甘肃东兴铝业有限公司 | Automatic refining device and method for aluminum alloy |
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