CN109678468A - 一种三元正极LiNi0.5Co0.2Mn0.3O2材料的制备及烧结方法 - Google Patents

一种三元正极LiNi0.5Co0.2Mn0.3O2材料的制备及烧结方法 Download PDF

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CN109678468A
CN109678468A CN201711010524.9A CN201711010524A CN109678468A CN 109678468 A CN109678468 A CN 109678468A CN 201711010524 A CN201711010524 A CN 201711010524A CN 109678468 A CN109678468 A CN 109678468A
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刘欢
尚福亮
杨海涛
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Shenzhen University
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Abstract

一种高密度LiNi0.5Co0.2Mn0.3O2材料的制备。本发明属于非金属元素及其化合物。本发明公开了一种新的LiNi0.5Co0.2Mn0.3O2材料制备技术。把市售的LiNi0.5Co0.2Mn0.3O2粉末和成型剂PEG(聚乙二醇)经过充分混合、成型、烧结可制备出致密度超过97.1%,抗弯强度超过100MPa,显微硬度大于320HV500,电阻率小于5×10‑2Ω·cm的LiNi0.5Co0.2Mn0.3O2材料。这种LiNi0.5Co0.2Mn0.3O2材料,可制成溅射镀膜靶材,利用该种靶材通过磁控溅射镀出的LiNi0.5Co0.2Mn0.3O2正极材料制备的全固态锂离子薄膜电池,在便携式工具、太阳能电池板、数码产品、新能源电动汽车动力等领域有着广泛的应用。

Description

一种三元正极LiNi0.5Co0.2Mn0.3O2材料的制备及烧结方法
技术领域
本发明属于无机非金属元素及其化合物。
背景技术
三元正极材料LiNi0.5Co0.2Mn0.3O2薄膜作为新型电极材料,综合了镍酸锂,钴酸锂,锰酸锂三者的优点。LiNi0.5Co0.2Mn0.3O2材料与LiCoO2同为a-NaFeO2型层状结构,属于R3m空问,放电范围较宽(2.5~4.6eV),是目前研究的热点。三元正极LiNi0.5Co0.2Mn0.3O2薄膜热稳定性好、制备简单、价格低廉毒性相对较低,适合大规模工业化生产,有望成为新一代正极薄膜材料,替代目前使用较多的钴酸锂正极材料。以三元LiNi0.5Co0.2Mn0.3O2为正极材料制备的全固态薄膜锂电池具有更高安全系数,更高能量密度,更长循环使用寿命,广泛应用于便携式工具、数码产品、航空航天等领域,另外作为替代能源的储能装置,全固态薄膜锂电池具有更小的体积、更高的能力密度和安全性、无记忆效应直接应用于电动车及混合动力车。
LiNi0.5Co0.2Mn0.3O2材料的制备方法主要有:物理气相沉积法、共沉淀法、溶胶-凝胶法、超声喷雾热分解法、喷雾干燥法以及高温固相法等。由于物理气相沉积制备的薄膜与基体的结合强度高、沉积效率高、工艺成熟稳定而被广泛应用。而用物理气相沉积制备三元正极 LiNi0.5Co0.2Mn0.3O2薄膜需要使用高密度靶材,通过能量束轰击靶材将其气化,再沉积到基底表面形成三元正极LiNi0.5Co0.2Mn0.3O2薄膜。
发明内容
本发明公开了一种三元正极LiNi0.5Co0.2Mn0.3O2陶瓷靶材的制备工艺流程。把市售LiNi0.5Co0.2Mn0.3O2粉末,按球∶料比为10∶1,水∶料比3∶1加入去离子水制成混合料浆,湿磨72h后加入5wt%的PEG-2000溶液,继续湿磨2h后,干燥过筛,然后造粒、成型、烧结。在1100℃-1200℃温度下烧结,可制备出致密度超过97.1%,抗弯强度超过100MPa,显微硬度320HV500,电阻率小于5×10-2Ω·cm的LiNi0.5Co0.2Mn0.3O2靶材。利用三元正极LiNi0.5Co0.2Mn0.3O2薄膜制备的全固态薄膜锂电池具有充放电性能稳定、比容量大、安全性好、循环使用寿命长等优点,小到手机电池,微型用电器,大到太阳能电池板,汽车动力来源,都有着极其广泛的应用,是新一代全固态锂离子电池正极薄膜材料,有望取代传统的钴酸锂、锰酸锂正极材料,在新能源汽车动力领域,正显示出巨大的应用前景和市场。
本发明详细研究并掌握了掺杂比、球磨参数、烧结温度等对LiNi0.5Co0.2Mn0.3O2烧结致密化过程的变化规律,从而可制备出高性能的烧结LiNi0.5Co0.2Mn0.3O2材料。这种材料可经济、高效的制成各种复杂形状的产品,主要是溅射镀膜用的靶材。
附图说明
下面结合附图对本发明作进一步说明:
附图1:一种三元正极LiNi0.5Co0.2Mn0.3O2陶瓷靶材的制备工艺流程图。
下面结合附图对本发明作进一步说明:
如附图1所示,本发明的三元正极LiNi0.5Co0.2Mn0.3O2陶瓷靶材的制备工艺流程图:先将市售 LiNi0.5Co0.2Mn0.3O2粉末和成型剂加入到球磨机中于水溶液中湿磨混合,充分混合均匀后,经干燥过筛得到充分混合的LiNi0.5Co0.2Mn0.3O2粉体,然后成型(干压、冷等静压、注射成型等),得到生坯,经脱成型剂后,即可进行常压烧结,得到高强度高密度的LiNi0.5Co0.2Mn0.3O2烧结材料。
本发明的优点在于运用粉末冶金的方法,通过对LiNi0.5Co0.2Mn0.3O2粉末采用常压烧结方法,可制备出高性能的LiNi0.5Co0.2Mn0.3O2陶瓷靶材,设备成熟,工艺简单,易于大规模工业化生产,采用磁控溅射的方法镀出的LiNi0.5Co0.2Mn0.3O2膜制备出的全固态薄膜锂电池,放电比容量高,循环使用寿命长,稳定性好,安全性好,环境污染更小。
具体实施方式:
实例1:LiNi0.5Co0.2Mn0.3O2粉体的制备
将市***为99.9%LiNi0.5Co0.2Mn0.3O2粉末按质量比球∶料比10∶1混合加入5wt%聚乙二醇 (PEG),在水溶液中置于球磨机中湿磨48-72h,干燥过筛后,得到各种粉料充分混合、粒径分布均匀、成型性好LiNi0.5Co0.2Mn0.3O2粉体。
实例2:LiNi0.5Co0.2Mn0.3O2粉体1000℃烧结
将制备的LiNi0.5Co0.2Mn0.3O2粉体,在100-200MPa压力下压制成型,脱成型剂后,在高温炉内1000℃下以每分钟3度升温速率常压烧结5小时,随炉冷却。这样制得的烧结LiNi0.5Co0.2Mn0.3O2靶材,密度大于4.2g/cm3,相对密度≥91.2%,抗弯强度大于75MPa,显微硬度大于290HV500,电阻率小于1.0×10-1Ω·cm。
实例3:LiNi0.5Co0.2Mn0.3O2粉体1050℃烧结
将制备的LiNi0.5Co0.2Mn0.3O2粉,在100-200MPa压力下压制成型,脱成型剂后,在高温炉内 1200℃下以每分钟3度升温速率常压烧结5小时,随炉冷却。这样制得的烧结LiNi0.5Co0.2Mn0.3O2靶材,密度大于4.54g/cm3,相对密度≥97.1%,抗弯强度大于100MPa,显微硬度大于320HV500,电阻率小于5×10-2Ω·cm。
实例4:LiNi0.5Co0.2Mn0.3O2粉体1100℃烧结
将制备的LiNi0.5Co0.2Mn0.3O2粉,在100-200MPa压力下压制成型,脱成型剂后,在高温炉内1200℃下以每分钟3度升温速率常压烧结5小时,随炉冷却。这样制得的烧结LiNi0.5Co0.2Mn0.3O2靶材,密度大于4.43g/cm3,相对密度≥96.3%,抗弯强度大于90MPa,显微硬度大于330HV500。电阻率小于8×10-2Ω·cm。

Claims (3)

1.一种高密度LiNi0.5Co0.2Mn0.3O2材料的制备,实验采用球磨(加成型剂)-卸料-干燥-过筛-干压成型-烧结的制备工艺流程,可制备出密度达4.54g/cm3,抗弯强度大于100MPa,显微硬度大于320HV500,电阻率小于5.0×10-2Ω·cm的高性能靶材。
2.对权利要求1所述的LiNi0.5Co0.2Mn0.3O2粉体的烧结,可采用常压烧结工艺,也可将权利要求1所述的LiNi0.5Co0.2Mn0.3O2粉体采用热等静压烧结而得到致密LiNi0.5Co0.2Mn0.3O2材料。
3.利用权利要求1所述LiNi0.5Co0.2Mn0.3O2粉体制备的LiNi0.5Co0.2Mn0.3O2材料,可按照需要制成各种陶瓷制品,主要是溅射镀膜用的靶材,也可用于制造其它多种锂离子电池的电极材料。
CN201711010524.9A 2017-10-18 2017-10-18 一种三元正极LiNi0.5Co0.2Mn0.3O2材料的制备及烧结方法 Pending CN109678468A (zh)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111146402A (zh) * 2019-12-31 2020-05-12 无锡晶石新型能源股份有限公司 一种凝胶成型工艺烧结制备锂电正极材料的方法
CN112599735A (zh) * 2020-12-11 2021-04-02 合肥国轩高科动力能源有限公司 一种改性ncm622三元正极材料及其制备方法

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111146402A (zh) * 2019-12-31 2020-05-12 无锡晶石新型能源股份有限公司 一种凝胶成型工艺烧结制备锂电正极材料的方法
CN112599735A (zh) * 2020-12-11 2021-04-02 合肥国轩高科动力能源有限公司 一种改性ncm622三元正极材料及其制备方法
CN112599735B (zh) * 2020-12-11 2022-02-18 合肥国轩高科动力能源有限公司 一种改性ncm622三元正极材料及其制备方法

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Application publication date: 20190426