CN109666383A - Solar heat-absorbing coating and preparation method and application thereof - Google Patents

Solar heat-absorbing coating and preparation method and application thereof Download PDF

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Publication number
CN109666383A
CN109666383A CN201710970178.2A CN201710970178A CN109666383A CN 109666383 A CN109666383 A CN 109666383A CN 201710970178 A CN201710970178 A CN 201710970178A CN 109666383 A CN109666383 A CN 109666383A
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Prior art keywords
coating
corrosion
heat
solar
solar energy
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CN201710970178.2A
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CN109666383B (en
Inventor
庄长宇
蒋建平
韩冰
门广岳
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Qingdao Economic And Technology Development District Haier Water Heater Co ltd
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Qingdao Economic And Technology Development District Haier Water Heater Co ltd
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    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D167/00Coating compositions based on polyesters obtained by reactions forming a carboxylic ester link in the main chain; Coating compositions based on derivatives of such polymers
    • C09D167/02Polyesters derived from dicarboxylic acids and dihydroxy compounds
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D163/00Coating compositions based on epoxy resins; Coating compositions based on derivatives of epoxy resins
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D5/00Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
    • C09D5/08Anti-corrosive paints
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D5/00Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
    • C09D5/32Radiation-absorbing paints
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/18Oxygen-containing compounds, e.g. metal carbonyls
    • C08K3/20Oxides; Hydroxides
    • C08K3/22Oxides; Hydroxides of metals
    • C08K2003/2237Oxides; Hydroxides of metals of titanium
    • C08K2003/2241Titanium dioxide
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/18Oxygen-containing compounds, e.g. metal carbonyls
    • C08K3/24Acids; Salts thereof
    • C08K3/26Carbonates; Bicarbonates
    • C08K2003/265Calcium, strontium or barium carbonate
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/30Sulfur-, selenium- or tellurium-containing compounds
    • C08K2003/3009Sulfides
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/34Silicon-containing compounds
    • C08K3/36Silica
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2205/00Polymer mixtures characterised by other features
    • C08L2205/03Polymer mixtures characterised by other features containing three or more polymers in a blend

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  • Chemical & Material Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Wood Science & Technology (AREA)
  • Organic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Paints Or Removers (AREA)

Abstract

The invention discloses a solar heat-absorbing coating and a preparation method and application thereof, belonging to the technical field of solar heat-absorbing materials. The solar heat-absorbing coating comprises the following raw materials in percentage by weight: 60-70% of polyethylene terephthalate resin, 5-15% of vinyl chloride-vinyl isobutyl ether, 5-15% of adhesive, 5-12% of black heat-absorbing material and 0-1% of anti-aging agent; the invention also provides a preparation method of the solar heat-absorbing coating, which is obtained by crushing, mixing, extruding, tabletting and crushing the raw materials. The solar heat-absorbing coating is a black epoxy resin coating, has the advantages of good heat-absorbing effect, high heat-absorbing efficiency, aging resistance, long service life, environmental protection, no pollution, simple preparation method and low cost, and when the solar heat-absorbing coating is applied to a solar water heater, the water temperature is increased by 2-3 ℃, the temperature rise speed is increased by about 8 percent, and the heat loss is reduced by 10-20 percent.

Description

A kind of solar energy heat absorbing coating and its preparation method and application
Technical field
The invention belongs to the technical field of solar energy heat absorbing material, a kind of solar energy heat absorbing coating and its preparation are particularly related to Methods and applications.
Background technique
Solar water heater is the heating device for converting solar energy to thermal energy, by water from low-temperature heat to high temperature, with Meet hot water needs of the people in life, production.The structure of solar water heater mainly includes heat collector, water tank and bracket Deng related spare and accessory parts, solar energy is converted into thermal energy by heat collector by solar water heater, thus to the cold water in water tank into Row heating, to obtain hot water.
As shown in Figure 1 and Figure 2, the heat collector of existing solar water heater is usually the heat absorbing sheet for having certain wide cut (11) it is welded with the positive displacement runner being made of pipeline (22), heat absorbing sheet (11) absorbs the logical heat transfer of sunlight and passes heat The medium being directed in pipeline (22), completes the absorption of solar energy.This heat collector is due to being that the coating on heat absorbing sheet (11) leads to It crosses pad to connect with pipeline (22), contact as linear structure, contact area is small, heat sufficiently cannot be conducted to medium.And And the medium pipeline (22) that existing heat collector is welded is thinner, diameter is small, can only have circulatory function, cannot achieve heat accumulation Function, thermal efficiency utilization rate are low.Meanwhile the matching of existing solar energy heat absorbing coating formulation is unreasonable, heat absorption efficiency is low, and heat passes It is slow to lead rate, causes heat waste.
Summary of the invention
The object of the present invention is to provide a kind of solar energy heat absorbing coating and its preparation method and application, solve the prior art Middle solar energy heat absorbing coating heat absorption efficiency is low and heat conduction velocity is slow and the problem of cause heat waste.
A kind of solar energy heat absorbing coating of the invention, is mainly realized by the following technical programs: including with The raw material of lower weight percentage: polyethylene terephthalate resin 60-70%, vinyl chloride-ethylene isobutyl ether 5-15% glue Mixture 5-15%, black absorbing material 5-12%, age resister 0-1%.Solar energy heat absorbing coating of the invention includes poly- to benzene Dicarboxylic acid ethyl ester resin, vinyl chloride-ethylene isobutyl ether, adhesive, black absorbing material and age resister are a kind of black Epoxy coating, endothermic effect is good, and heat absorption efficiency is high, and ageing-resistant, long service life, paint ingredient is environment friendly and pollution-free, cost It is low.
Embodiment as one preferred, described adhesive are acrylic resin modified polyorganosiloxane.Propylene of the present invention Acid resin modified polyorganosiloxane is as adhesive, and excellent performance, using effect is good, is conducive to the attachment of solar energy heat absorbing coating, Its adhesive force is enhanced, its service life is extended.
Embodiment as one preferred, the black absorbing material are any one in barium sulphide or ferrous sulfide Or two kinds.The present invention using the sulphur barium salt or sulphur molysite or two kinds of mixture of technical grade as black absorbing material, both Substance source is wide, cheap, and performance is stablized, and endothermic effect is good, and weatherability and UV resistant performance are good, economical and practical.
Embodiment as one preferred, the black absorbing material are barium sulphide or ferrous sulfide according to 2-10:1's The mixture of weight ratio composition.Present invention preferably uses sulphur barium salts and sulphur molysite according to the weight ratio composition of 2-10:1, i.e. sulphur barium Percentage composition of the salt in entire formula is about 4-10%, and percentage composition of the sulphur barium salt in entire formula is about 1-2%;It is this The black absorbing material of composition is matched, more preferably, performance is more stable for endothermic effect, and it is unattenuated using absorbent properties for a long time, The service life is longer.
Embodiment as one preferred, the age resister are aluminosilicate.Using aluminosilicate as anti-aging Agent, anti-aging property is good, good with other materials compatibilities, it is easier to form uniform coating, composite material preferably adheres to In substrate surface, product bulk life time is improved.
A kind of preparation method of solar energy heat absorbing coating of the invention, is mainly realized by the following technical programs : the following steps are included: 1) taking polyethylene terephthalate resin, it is ground into the particle that size is 3-5mm, it is spare;2) chlorine is taken Ethylene-vinyl isobutyl ether, adhesive, black absorbing material and age resister are added in particle obtained by step 1), mix 1- 5min;3) mixture obtained by step 2) being added in single screw rod or double screw extruder and is squeezed, machine cavity temperature is 75-85 DEG C, Extruder head temperature is 90-96 DEG C, and mean residence time is no more than 1min, and cooling, tabletting machine is cooling, crushes, obtains solar energy Heat-absorbing paint.
A kind of solar absorber of the invention, is mainly realized: by the following technical programs including by gold Belong to heat absorption flow channel made of material, the inner surface of the heat absorption flow channel is equipped with the first corrosion-inhibiting coating, the heat absorption flow channel it is outer Surface is equipped with the second corrosion-inhibiting coating, is additionally provided with absorber coatings, the absorber coatings on the outer surface of second corrosion-inhibiting coating The solar energy heat absorbing coating preparation as described according to claim 1 any one of -5 forms.Solar energy heat absorbing coating passes through packet It includes the methods of vacuum sputtering, electrochemistry and spraying and forms one layer of absorber coatings on the surface of heat absorption flow channel.
The present invention uses metal heat absorption flow channel, improves the heat absorption efficiency of heat absorption flow channel, is able to bear pressure, bearing capacity Up to 0.75MPa, can fetch water as electric heater by tap water pressure, the installation and use of used solar water heater Mode is more flexible;The inside and outside of heat absorption flow channel is all made of corrosion-inhibiting coating protection, increases the antiseptic property of metal heat absorption flow channel; Absorber coatings are set on the corrosion-inhibiting coating of outer layer, and absorber coatings and heat absorption flow channel are face contact, considerably increase heat transfer area, heat Amount improves heat transfer efficiency using sufficiently.Metal heat absorption flow channel had not only been used as heat absorbing sheet but also had become the circulation passage of medium, this Kind positive displacement heat absorption flow channel not only has ringing, also has the function of heat accumulation.
Embodiment as one preferred, first corrosion-inhibiting coating and second corrosion-inhibiting coating include following heavy Measure the raw material of percentage composition: bisphenol A type epoxy resin 60-65%, epoxy curing agent 5-10%, calcium carbonate 20-25%, titanium White powder 5-8%, white carbon black 2-3%, age resister 0-1%.Corrosion-inhibiting coating of the invention includes bisphenol A type epoxy resin, epoxy Resin curing agent, calcium carbonate, titanium dioxide, white carbon black and age resister, the corrosion-inhibiting coating high temperature resistant, water-fast, good weatherability, moreover it is possible to It is anti-aging, using the water-fast epoxy resin corrosion-inhibiting coating of this heatproof, the anti-corrosion energy of metal heat absorption flow channel can be further enhanced Power improves its service life, and the bearing capacity of the heat absorption flow channel reaches 0.75MPa, and adhesion strength is greater than 5MPa;Meanwhile the anti-corrosion The use of coating also avoids pollution of the metal heat absorption circulation to water quality in it, and use is safe.
The system of coating used in embodiment as one preferred, first corrosion-inhibiting coating and second corrosion-inhibiting coating Preparation Method is ground into the particle that size is 3-5mm the following steps are included: 1) take bisphenol A type epoxy resin, spare;2) ring is taken Oxygen resin curing agent, calcium carbonate, titanium dioxide, white carbon black and age resister are added in particle obtained by step 1), mix 1- 5min;3) mixture obtained by step 2) being added in single screw rod or double screw extruder and is squeezed, machine cavity temperature is 75-85 DEG C, Extruder head temperature is 90-96 DEG C, and mean residence time is no more than 1min, and cooling, tabletting machine is cooling, crushes, and obtains anti-corrosion painting Coating used in layer.First corrosion-inhibiting coating and the second corrosion-inhibiting coating are corrosion-inhibiting coating, the coating of the corrosion-inhibiting coating be it is powdered, One layer of coating can be formed on the surface of heat absorption flow channel by including the methods of vacuum sputtering, electrochemistry and spraying.
The present invention uses metal heat absorption flow channel, and the inside and outside of heat absorption flow channel is all made of corrosion-inhibiting coating protection, the anti-corrosion of outer layer Absorber coatings are set on coating, and absorber coatings and heat absorption flow channel are face contact, considerably increase heat transfer area, heat utilization is filled Point, improve heat transfer efficiency.The heat absorption flow channel is round tube or polygonal tube, and the diameter of the round tube is greater than 100mm.This The heat absorption flow channel contour structures of invention are the various structures such as round, rectangular, pentagon, hexagon in addition to laminated structure, the It includes that the techniques such as vacuum sputtering, electrochemistry, spraying are arranged to heat absorption that one corrosion-inhibiting coating, the second corrosion-inhibiting coating and absorber coatings, which use, On the surface of runner;Heat absorption flow channel of the invention is positive displacement, using big heat absorption flow channel, not only has water circulatory function, also has There is heat accumulation effect, water tank is omitted in gained water heater, reduces the spare and accessory parts of water heater, reduces the cost of water heater.
A kind of solar water heater of the invention, is mainly realized by the following technical programs: including water inlet Pipe and outlet pipe are equipped with solar absorber described in multiple any of the above one between the water inlet pipe and the outlet pipe, It is series connection between multiple solar absorbers.
The water inlet pipe and outlet pipe of water heater of the invention are directly connected to the solar absorber, and cold water is inhaled in solar energy Hot internal, i.e., the heat that the transmitting of absorption heat absorption flow channel comes increases temperature and becomes hot water, and is stored in heat absorption flow channel;When need When wanting hot water, the valve on outlet pipe is directly opened, can be used;It is series arrangement between multiple heat absorption flow channels, cold water is gradually Heating, to reach the temperature of setting, which is omitted water tank, reduces the spare and accessory parts of water heater, reduces hot water The cost of device can fetch water as electric heater by tap water pressure, and the installation of the solar water heater and usage mode are more Add flexibly, is conducive to promote the use of.
Compared with prior art, the beneficial effects of the present invention are: solar energy heat absorbing coating of the invention is a kind of black ring Oxygen cold coating, endothermic effect is good, and heat absorption efficiency is high, and ageing-resistant, long service life, environment friendly and pollution-free, preparation method is simple, at This is low.Solar absorber of the invention uses metal heat absorption flow channel, improves the heat absorption efficiency of heat absorption flow channel, is able to bear pressure Power, bearing capacity reach 0.75MPa, and the inside and outside of heat absorption flow channel is all made of corrosion-inhibiting coating and is protected, and enhance metal heat absorption stream The antiseptic property in road improves the service life of metal heat absorption flow channel;Absorber coatings are directly set on the corrosion-inhibiting coating of outer layer, are absorbed Coating and heat absorption flow channel are face contact, considerably increase heat transfer area, are conducive to heat and conduct to medium, and heat utilization is abundant, Increase heat transfer efficiency.Heat absorbing sheet is omitted in absorber of the invention, reduces the welding procedure of heat absorbing sheet and pipeline, letter Process flow is changed, also, the metal heat absorption flow channel is positive displacement, not only there is water circulatory function, also there is heat accumulation effect, institute It obtains water heater and water tank is omitted, reduce the spare and accessory parts of water heater, reduce the cost of water heater, it can be as electric heater one Sample is fetched water by tap water pressure, and the installation of the solar water heater and usage mode are more flexible, are conducive to promote the use of.
Detailed description of the invention
In order to more clearly explain the embodiment of the invention or the technical proposal in the existing technology, to embodiment or will show below There is attached drawing needed in technical description to be briefly described, it should be apparent that, the accompanying drawings in the following description is only this Some embodiments of invention for those of ordinary skill in the art without creative efforts, can be with It obtains other drawings based on these drawings.
Fig. 1 is the schematic perspective view of heat collector in the prior art;
Fig. 2 is the planar structure schematic diagram of water heater in the prior art;
Fig. 3 is the partial profile structure of one embodiment of the invention;
Fig. 4 is the lateral schematic cross-sectional view of Fig. 3;
Fig. 5 is the planar structure schematic diagram of water heater of the present invention;
Fig. 6 be in water heater of the present invention and common water heater under identical conditions water temperature trend chart;
In figure: the first erosion resistant coating of 1-;2- heat absorption flow channel;The second erosion resistant coating of 3-;4- absorber coatings;5- water inlet pipe;6- water outlet Pipe;7- absorber;11- heat absorbing sheet;22- pipeline;33- water tank;Water heater BB- of the invention;DD- common water heater.
Specific embodiment
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete Site preparation description, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.It is based on Embodiment in the present invention, it is obtained by those of ordinary skill in the art without making creative efforts every other Embodiment shall fall within the protection scope of the present invention.
A kind of solar energy heat absorbing coating of the invention, the raw material including following weight percentage: poly terephthalic acid second Ester resin 60-70%, vinyl chloride-ethylene isobutyl ether 5-15%, adhesive 5-15%, black absorbing material 5-12% are anti-ageing Agent 0-1%.
Preferably, adhesive is acrylic resin modified polyorganosiloxane.
Specifically, black absorbing material is any one in barium sulphide or ferrous sulfide or two kinds.
Further, black absorbing material is the mixing that barium sulphide or ferrous sulfide are formed according to the weight ratio of 2-10:1 Object.
More specifically, age resister is aluminosilicate.
The preparation method of a kind of solar energy heat absorbing coating of the invention, comprising the following steps: 1) take poly terephthalic acid second Ester resin is ground into the particle that size is 3-5mm, spare;2) vinyl chloride-ethylene isobutyl ether, adhesive, black heat absorption material are taken Material and age resister are added in particle obtained by step 1), mix 1-5min;3) mixture obtained by step 2) is added to single spiral shell It is squeezed in bar or double screw extruder, machine cavity temperature is 75-85 DEG C, and extruder head temperature is 90-96 DEG C, and mean residence time does not surpass 1min is crossed, cooling, tabletting machine is cooling, crushes, obtains solar energy heat absorbing coating.
A kind of solar absorber of the invention, refering to attached drawing 3, attached drawing 4 and attached drawing 5, including made of metal material Heat absorption flow channel 2, the inner surface of heat absorption flow channel 2 are equipped with the first corrosion-inhibiting coating 1, and it is anti-that the outer surface of heat absorption flow channel 2 is equipped with second Rotten coating 3 is additionally provided with absorber coatings 4 on the outer surface of second corrosion-inhibiting coating 3, and absorber coatings 4 are as described in any of the above one Solar energy heat absorbing coating preparation forms.
It is further preferred that the first corrosion-inhibiting coating 1 and the second corrosion-inhibiting coating 3 include the original of following weight percentage Material: bisphenol A type epoxy resin 60-65%, epoxy curing agent 5-10%, calcium carbonate 20-25%, titanium dioxide 5-8%, hard charcoal Black 2-3%, age resister 0-1%.
Further, the preparation method of coating used in first corrosion-inhibiting coating 1 and second corrosion-inhibiting coating 3 is wrapped It includes following steps: 1) taking bisphenol A type epoxy resin, be ground into the particle that size is 3-5mm, it is spare;2) extracting epoxy resin solidifies Agent, calcium carbonate, titanium dioxide, white carbon black and age resister are added in particle obtained by step 1), mix 1-5min;3) by step 2) gained mixture, which is added in single screw rod or double screw extruder, squeezes, and machine cavity temperature is 75-85 DEG C, and extruder head temperature is 90-96 DEG C, mean residence time is no more than 1min, and cooling, tabletting machine is cooling, crushes, obtains coating used in corrosion-inhibiting coating.
In addition, heat absorption flow channel 2 is round tube or polygonal tube, the diameter of round tube is greater than 100mm.
A kind of solar water heater of the invention, refering to attached drawing 6, including water inlet pipe 5 and outlet pipe 6, water inlet pipe 5 and water outlet It is equipped with multiple above-mentioned solar absorbers 7 between pipe 6, is to be connected in series between multiple solar absorbers 7.
Embodiment one
The manufacturing method of solar water heater of the invention the following steps are included:
1) solar energy heat absorbing coating used in absorber coatings 4 is prepared
A, weigh raw material according to following weight percentage: polyethylene terephthalate resin 60%, vinyl chloride-ethylene is different Butyl ether 15%, adhesive 15%, black absorbing material 10%;
B, polyethylene terephthalate resin is taken, the particle that size is 3mm is ground into, it is spare;
C, vinyl chloride-ethylene isobutyl ether, adhesive, black absorbing material and age resister are taken, above-mentioned particle is added to In, mix 1min;
D, said mixture is added in single screw extrusion machine and is squeezed, machine cavity temperature is 75 DEG C, and extruder head temperature is 90 DEG C, mean residence time is no more than 1min, cooling, tabletting machine, and it is cooling, it crushes, obtains the suction of solar energy used in absorber coatings 4 Hot coating, it is spare.
2) absorber 7 is manufactured
1., take metal substrate, thickness is about 0.8mm, scale material, edge rolling, straight seam welding, the smooth no concave-convex of inner surface, end Mouth rolling muscle, derusting, grease removal, phosphatization, drying;
2., using commercial anticorrosive coating inside and outside said metal substrates equal spraying corrosion resistant coating, formed the first anti-corrosion Layer 1 and the second erosion resistant coating 3, the thickness of erosion resistant coating is about 60 μm, then, hot setting;
3., using coating used in absorber coatings 4 obtained by step 1), spray and absorb in 2 outer surface of heat absorption flow channel of step 2. Coating used in coating 4 forms absorber coatings 4, and then, hot setting is interim to pack, spare.
3) water heater is assembled
The absorber 7 that step 2) manufactures is connected to each other, is sealed, water inlet pipe 5 and outlet pipe 6 is connected, is assembled into water heater.
Embodiment two
The manufacturing method of solar water heater of the invention the following steps are included:
1) solar energy heat absorbing coating used in absorber coatings 4 is prepared
A, weigh raw material according to following weight percentage: polyethylene terephthalate resin 70%, vinyl chloride-ethylene is different Butyl ether 5%, acrylic resin modified polyorganosiloxane 12%, barium sulphide 10%, ferrous sulfide 2%, aluminosilicate 1%, wherein Adhesive is acrylic resin modified polyorganosiloxane, and black absorbing material is barium sulphide, and age resister is aluminosilicate;
B, polyethylene terephthalate resin is taken, the particle that size is 5mm is ground into, it is spare;
C, vinyl chloride-ethylene isobutyl ether, adhesive, black absorbing material and age resister are taken, above-mentioned particle is added to In, mix 5min;
D, said mixture is added in double screw extruder and is squeezed, machine cavity temperature is 85 DEG C, and extruder head temperature is 95 DEG C, mean residence time 40s is cooling, and tabletting machine is cooling, crushes, and obtains the painting of solar energy heat absorbing used in absorber coatings 4 Material, it is spare.
2) anticorrosive paint used in corrosion-inhibiting coating is prepared
A, raw material is weighed according to following weight percentage: bisphenol A type epoxy resin 60%, epoxy curing agent 10%, calcium carbonate 20%, titanium dioxide 6%, white carbon black 3%, aluminosilicate 1%;
B, bisphenol A type epoxy resin is taken, the particle that size is 3mm is ground into, it is spare;
C, extracting epoxy resin curing agent, calcium carbonate, titanium dioxide, white carbon black and age resister are added in above-mentioned particle, are mixed Close 5min;
D, said mixture is added in double screw extruder and is squeezed, machine cavity temperature is 85 DEG C, and extruder head temperature is 90 DEG C, mean residence time is no more than 1min, cooling, tabletting machine, and it is cooling, it crushes, obtains anticorrosive paint used in corrosion-inhibiting coating.
3) absorber 7 is manufactured
1., take metal substrate, thickness is about 0.8mm, scale material, edge rolling, straight seam welding, the smooth no concave-convex of inner surface, end Mouth rolling muscle, derusting, grease removal, phosphatization, drying;
2., using anticorrosive paint equal spraying corrosion resistant coating inside and outside said metal substrates obtained by step 2), form the One erosion resistant coating 1 and the second erosion resistant coating 3, the thickness of erosion resistant coating are about 100 μm, then, hot setting;
3., using coating used in absorber coatings 4 obtained by step 1), spray and absorb in 2 outer surface of heat absorption flow channel of step 2. Coating used in coating 4 forms absorber coatings 4, and then, hot setting is interim to pack, spare.
4) water heater is assembled
The absorber 7 that step 3) manufactures is connected to each other, is sealed, water inlet pipe 5 and outlet pipe 6 is connected, is assembled into water heater.
Embodiment three
The manufacturing method of solar water heater of the invention the following steps are included:
1) solar energy heat absorbing coating used in absorber coatings 4 is prepared
A, weigh raw material according to following weight percentage: polyethylene terephthalate resin 65%, vinyl chloride-ethylene is different Butyl ether 12.5%, adhesive 12%, black absorbing material 10%, age resister 0.5%, wherein adhesive is acrylic acid tree Rouge modified polyorganosiloxane, black absorbing material are ferrous sulfide, and age resister is aluminosilicate;
B, polyethylene terephthalate resin is taken, the particle that size is 4mm is ground into, it is spare;
C, vinyl chloride-ethylene isobutyl ether, adhesive, black absorbing material and age resister are taken, above-mentioned particle is added to In, mix 3min;
D, said mixture is added in single screw extrusion machine and is squeezed, machine cavity temperature is 80 DEG C, and extruder head temperature is 96 DEG C, mean residence time is no more than 1min, cooling, tabletting machine, and it is cooling, it crushes, obtains the suction of solar energy used in absorber coatings 4 Hot coating, it is spare.
2) anticorrosive paint used in corrosion-inhibiting coating is prepared
A, raw material is weighed according to following weight percentage: bisphenol A type epoxy resin 65%, epoxy curing agent 5%, Calcium carbonate 20%, titanium dioxide 8%, white carbon black 2%;
B, bisphenol A type epoxy resin is taken, the particle that size is 5mm is ground into, it is spare;
C, extracting epoxy resin curing agent, calcium carbonate, titanium dioxide, white carbon black and age resister are added in above-mentioned particle, are mixed Close 1min;
D, said mixture is added in double screw extruder and is squeezed, machine cavity temperature is 75 DEG C, and extruder head temperature is 96 DEG C, mean residence time 30s is cooling, and tabletting machine is cooling, crushes, obtains anticorrosive paint used in corrosion-inhibiting coating.
3) absorber 7 is manufactured
1., take metal substrate, thickness is about 0.8mm, scale material, edge rolling, straight seam welding, the smooth no concave-convex of inner surface, end Mouth rolling muscle, derusting, grease removal, phosphatization, drying;
2., using anticorrosive paint equal spraying corrosion resistant coating inside and outside said metal substrates obtained by step 2), form the One erosion resistant coating 1 and the second erosion resistant coating 3, the thickness of erosion resistant coating are about 70 μm, then, hot setting;
3., using coating used in absorber coatings 4 obtained by step 1), spray and absorb in 2 outer surface of heat absorption flow channel of step 2. Coating used in coating 4 forms absorber coatings 4, and then, hot setting is interim to pack, spare.
4) water heater is assembled
The absorber 7 that step 3) manufactures is connected to each other, is sealed, water inlet pipe 5 and outlet pipe 6 is connected, is assembled into water heater.
Example IV
The manufacturing method of solar water heater of the invention the following steps are included:
1) solar energy heat absorbing coating used in absorber coatings 4 is prepared
A, weigh raw material according to following weight percentage: polyethylene terephthalate resin 70%, vinyl chloride-ethylene is different Butyl ether 15%, acrylic resin modified polyorganosiloxane 9%, barium sulphide 4%, ferrous sulfide 1%, aluminosilicate 1%;
B, polyethylene terephthalate resin is taken, the particle that size is 5mm is ground into, is added in high-speed mixer, it is spare;
C, vinyl chloride-ethylene isobutyl ether, adhesive, black absorbing material and age resister are taken, above-mentioned particle is added to In, 5min is mixed in a high speed mixer;
D, said mixture is added in double screw extruder and is squeezed, machine cavity temperature is 75 DEG C, and extruder head temperature is 95 DEG C, mean residence time is no more than 1min, cooling, tabletting machine, and it is cooling, it crushes, obtains the suction of solar energy used in absorber coatings 4 Hot coating, it is spare.
2) anticorrosive paint used in corrosion-inhibiting coating is prepared
A, raw material is weighed according to following weight percentage: bisphenol A type epoxy resin 62%, epoxy curing agent 6%, Calcium carbonate 22%, titanium dioxide 7%, white carbon black 2.5%, aluminosilicate 0.5%;
B, bisphenol A type epoxy resin is taken, the particle that size is 4mm is ground into, is added in high-speed mixer, it is spare;
C, extracting epoxy resin curing agent, calcium carbonate, titanium dioxide, white carbon black and age resister are added in above-mentioned particle, 3min is mixed in high-speed mixer;
D, said mixture is added in double screw extruder and is squeezed, machine cavity temperature is 80 DEG C, and extruder head temperature is 95 DEG C, mean residence time is no more than 1min, cooling, tabletting machine, and it is cooling, it crushes, obtains anticorrosive paint used in corrosion-inhibiting coating.
3) absorber 7 is manufactured
1., take metal substrate, thickness is about 0.8mm, scale material, edge rolling, straight seam welding, the smooth no concave-convex of inner surface, end Mouth rolling muscle, derusting, grease removal, phosphatization, drying;
2., using anticorrosive paint equal spraying corrosion resistant coating inside and outside said metal substrates obtained by step 2), form the One erosion resistant coating 1 and the second erosion resistant coating 3, the thickness of erosion resistant coating are about 90 μm, then, hot setting;
3., using coating used in absorber coatings 4 obtained by step 1), spray and absorb in 2 outer surface of heat absorption flow channel of step 2. Coating used in coating 4 forms absorber coatings 4, and then, hot setting is interim to pack, spare.
4) water heater is assembled
The absorber 7 that step 3) manufactures is connected to each other, is sealed, water inlet pipe 5 and outlet pipe 6 is connected, is assembled into water heater.
Embodiment five
The manufacturing method of solar absorber 7 of the invention the following steps are included:
1) solar energy heat absorbing coating used in absorber coatings 4 is prepared
A, weigh raw material according to following weight percentage: polyethylene terephthalate resin 68%, vinyl chloride-ethylene is different Butyl ether 15%, adhesive 5%, black absorbing material 11.8%, age resister 0.2%, wherein adhesive is acrylic resin Modified polyorganosiloxane, black absorbing material are that barium sulphide and ferrous sulfide are mixed according to the weight ratio of 2:1, and age resister is Aluminosilicate;
B, polyethylene terephthalate resin is taken, the particle that size is 3mm is ground into, is added in high-speed mixer, it is spare;
C, vinyl chloride-ethylene isobutyl ether, adhesive, black absorbing material and age resister are taken, above-mentioned particle is added to In, 2min is mixed in a high speed mixer;
D, said mixture is added in single screw extrusion machine and is squeezed, machine cavity temperature is 85 DEG C, and extruder head temperature is 95 DEG C, mean residence time is no more than 1min, cooling, tabletting machine, and it is cooling, it crushes, obtains the suction of solar energy used in absorber coatings 4 Hot coating, it is spare.
2) anticorrosive paint used in corrosion-inhibiting coating is prepared
A, raw material is weighed according to following weight percentage: bisphenol A type epoxy resin 60%, epoxy curing agent 7%, Calcium carbonate 25%, titanium dioxide 5%, white carbon black 2.2%, aluminosilicate 0.8%;
B, bisphenol A type epoxy resin is taken, the particle that size is 3mm is ground into, is added in high-speed mixer, it is spare;
C, extracting epoxy resin curing agent, calcium carbonate, titanium dioxide, white carbon black and age resister are added in above-mentioned particle, 2min is mixed in high-speed mixer;
D, said mixture is added in double screw extruder and is squeezed, machine cavity temperature is 80 DEG C, and extruder head temperature is 95 DEG C, mean residence time is no more than 1min, cooling, tabletting machine, and it is cooling, it crushes, obtains anticorrosive paint used in corrosion-inhibiting coating.
3) absorber 7 is manufactured
1., take metal substrate, thickness is about 0.8mm, scale material, edge rolling, straight seam welding, the smooth no concave-convex of inner surface, end Mouth rolling muscle, derusting, grease removal, phosphatization, drying;
2., using commercial anticorrosive coating inside and outside said metal substrates equal spraying corrosion resistant coating, formed the first anti-corrosion Layer 1 and the second erosion resistant coating 3, the thickness of erosion resistant coating is about 80 μm, then, hot setting;
3., using coating used in absorber coatings 4 obtained by step 1), spray and absorb in 2 outer surface of heat absorption flow channel of step 2. Coating used in coating 4 forms absorber coatings 4, absorbs, transmitting, and then, hot setting is interim to pack, spare.
4) water heater is assembled
The absorber 7 that step 3) manufactures is connected to each other, is sealed, water inlet pipe 5 and outlet pipe 6 is connected, is assembled into water heater.
Metal substrate for heat absorption flow channel 2 of the invention is the sheet metals such as copper sheet, aluminium sheet or stainless steel, surface spraying Direct spraying absorber coatings 4 after erosion resistant coating.The embodiment of the present invention one to absorber 7 prepared by embodiment five is round tube, when So, which is also possible to other polygonal tubes;Absorber coatings 4 of the invention are that face shape contacts with heat absorption flow channel 2, are contacted Area is big, is more advantageous to heat and conducts to medium;Meanwhile 2 inner wall of heat absorption flow channel is additionally provided with high-temperature resistant anti-corrosive coating, diameter exists 100mm or more is positive displacement runner, plays the role of storing heat, heat collector and water tank is made to be integrated in one.Since heat passes through Heat absorption flow channel 2 is directly conducted to after its internal domestic water obtains hot water and directly uses, and reduces traditional solar water Device makes heat transfer increase conduction efficiency to the process of water tank by pipeline circulation, and thermal loss reduces 10-20%.
Water heater and existing commercially available common water heater prepared by method of the invention contains same amount of water, same It (absorbs solar energy in from morning 7:30 to afternoon 16:00) respectively, every the temperature of water in 30min measurement once its, draws Water temperature change curve, as shown in Fig. 6, the temperature ramp-up rate of water is more in water heater of the invention it can be seen from attached drawing 6 Fastly, fast 2 DEG C of temperature ramp-up rate or so of water in average specific common water heater, the final temperature ratio of water in water heater of the invention The temperature of water is 2-3 DEG C high in common water heater, and overall temperature rise speed improves 8% or so.
Compared with attached drawing 1 and the attached prior art shown in Fig. 2, the beneficial effects of the present invention are: solar energy of the invention is inhaled Hot coating is a kind of black epoxy coating, and endothermic effect is good, and heat absorption efficiency is high, ageing-resistant, long service life, and environmental protection is without dirt Dye, preparation method is simple, at low cost.Solar absorber of the invention uses metal heat absorption flow channel 2, improves heat absorption flow channel 2 Heat absorption efficiency, be able to bear pressure, bearing capacity reaches 0.75MPa, and the inside and outside of heat absorption flow channel 2 is all made of corrosion-inhibiting coating progress Protection enhances the antiseptic property of metal heat absorption flow channel 2, improves the service life of metal heat absorption flow channel 2;The corrosion-inhibiting coating of outer layer Upper that absorber coatings 4 are directly arranged, absorber coatings 4 and heat absorption flow channel 2 are face contact, considerably increase heat transfer area, are conducive to heat To medium, heat utilization is abundant, increases heat transfer efficiency for amount conduction;Absorber coatings 4 of the invention are a kind of black epoxy Resinous coat, endothermic effect is good, and heat absorption efficiency is high, and ageing-resistant, long service life is environment friendly and pollution-free, at low cost;Heat of the invention Heat absorbing sheet 11 is omitted in hydrophone, reduces the welding procedure of heat absorbing sheet 11 Yu pipeline 22, simplifies process flow, also, the gold Category heat absorption flow channel 2 is positive displacement, not only has water circulatory function, also has heat accumulation effect, water tank 33 is omitted, reduces heat The spare and accessory parts of hydrophone reduce the cost of water heater, can fetch water as electric heater by tap water pressure, the solar heat The installation of hydrophone and usage mode are more flexible, are conducive to promote the use of.
The foregoing is merely illustrative of the preferred embodiments of the present invention, is not intended to limit the invention, all in essence of the invention Within mind and principle, any modification, equivalent replacement, improvement and so on be should all be included in the protection scope of the present invention.

Claims (10)

1. a kind of solar energy heat absorbing coating, which is characterized in that the raw material including following weight percentage:
Polyethylene terephthalate resin 60-70%, vinyl chloride-ethylene isobutyl ether 5-15%, adhesive 5-15%, black are inhaled Hot material 5-12%, age resister 0-1%.
2. solar energy heat absorbing coating according to claim 1, it is characterised in that:
Described adhesive is acrylic resin modified polyorganosiloxane.
3. solar energy heat absorbing coating according to claim 1, it is characterised in that:
The black absorbing material is any one or two kinds in barium sulphide or ferrous sulfide.
4. solar energy heat absorbing coating according to claim 3, it is characterised in that:
The black absorbing material is the mixture that barium sulphide and ferrous sulfide are formed according to the weight ratio of 2-10:1.
5. solar energy heat absorbing coating according to claim 1, it is characterised in that:
The age resister is aluminosilicate.
6. the preparation method of solar energy heat absorbing coating described in any one of -5 according to claim 1, which is characterized in that including Following steps:
1) polyethylene terephthalate resin is taken, the particle that size is 3-5mm is ground into, it is spare;
2) vinyl chloride-ethylene isobutyl ether, adhesive, black absorbing material and age resister are taken, step 1) gained is added to In grain, 1-5min is mixed;
3) mixture obtained by step 2) is added in single screw rod or double screw extruder and is squeezed, machine cavity temperature is 75-85 DEG C, is squeezed Temperature of lifting one's head is 90-96 DEG C, and mean residence time is no more than 1min, and cooling, tabletting machine is cooling, crushes, and obtains solar energy suction Hot coating.
7. a kind of solar absorber, it is characterised in that:
Including the heat absorption flow channel made of metal material, the inner surface of the heat absorption flow channel is equipped with the first corrosion-inhibiting coating, described The outer surface of heat absorption flow channel is equipped with the second corrosion-inhibiting coating, is additionally provided with absorber coatings on the outer surface of second corrosion-inhibiting coating, Absorber coatings solar energy heat absorbing coating preparation as described according to claim 1 any one of -5 forms.
8. solar absorber according to claim 7, it is characterised in that:
First corrosion-inhibiting coating and second corrosion-inhibiting coating include the raw material of following weight percentage: bisphenol-A type ring Oxygen resin 60-65%, epoxy curing agent 5-10%, calcium carbonate 20-25%, titanium dioxide 5-8%, white carbon black 2-3% are anti-ageing Agent 0-1%.
9. solar absorber according to claim 7, it is characterised in that: first corrosion-inhibiting coating and described second is prevented The preparation method of coating used in rotten coating the following steps are included:
1) bisphenol A type epoxy resin is taken, the particle that size is 3-5mm is ground into, it is spare;
2) extracting epoxy resin curing agent, calcium carbonate, titanium dioxide, white carbon black and age resister are added in particle obtained by step 1), Mix 1-5min;
3) mixture obtained by step 2) is added in single screw rod or double screw extruder and is squeezed, machine cavity temperature is 75-85 DEG C, is squeezed Temperature of lifting one's head is 90-96 DEG C, and mean residence time is no more than 1min, and cooling, tabletting machine is cooling, crushes, obtains corrosion-inhibiting coating Coating used.
10. a kind of solar water heater, including water inlet pipe and outlet pipe, it is characterised in that: the water inlet pipe and the outlet pipe Between be equipped with multiple solar absorbers according to claim 7, connect between multiple solar absorbers for series connection It connects.
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