CN109665851A - The preparation method of multistage twin structure silicon nitride high-temperature ceramic materials - Google Patents

The preparation method of multistage twin structure silicon nitride high-temperature ceramic materials Download PDF

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CN109665851A
CN109665851A CN201910146084.2A CN201910146084A CN109665851A CN 109665851 A CN109665851 A CN 109665851A CN 201910146084 A CN201910146084 A CN 201910146084A CN 109665851 A CN109665851 A CN 109665851A
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silicon nitride
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ceramic materials
twin structure
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艾桃桃
董洪峰
李文虎
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Hunan Weishang Technology Co ltd
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Shaanxi University of Technology
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Abstract

The invention discloses a kind of preparation methods of multistage twin structure silicon nitride high-temperature ceramic materials, first heavy impulse handles simple substance silica flour, it reacts to obtain nano silicon nitride powders with nitrogen again, then plus glueballsization and degreasing form to obtain cold pressing green body, finally molding blank high pressure high temperature is sintered, finally obtains multistage twin structure silicon nitride high-temperature ceramic materials.The method has Composition Control precision height, and technology stability and repeatability are relatively by force, it can be achieved that the high temperature Strengthening and Toughening of silicon nitride ceramic material.

Description

The preparation method of multistage twin structure silicon nitride high-temperature ceramic materials
Technical field
The present invention relates to refractory ceramics preparation technical field, in particular to a kind of multistage twin silicon nitride high-temperature ceramic materials Preparation method.
Background technique
Silicon nitride ceramics is a kind of high temperature resistant structure ceramics, and high temperature obdurability is the most heavy of restriction its high-temperature field application Want one of index.Silicon nitride ceramics is mainly prepared using traditional powder low pressure sintering method, higher firing temperature (> 1500 DEG C) crystal grain is made seriously to grow up, commonly add grain inhibitor, the method for superfines raw material has the inhibiting effect of crystal grain Limit.Therefore, a kind of new method is found, silicon nitride ceramics crystal grain is refined, it is most important to improve its high temperature obdurability.
Summary of the invention
The present invention be directed to common approach to be difficult to solve the problems, such as the research and development field status for causing performance to weaken of growing up because of crystal grain, A kind of preparation method of multistage twin silicon nitride high-temperature ceramic materials is provided.The method has Composition Control precision high, and technique is steady It is qualitative and repeated relatively by force, it can be achieved that the high temperature Strengthening and Toughening of silicon nitride ceramic material.
To achieve the above objectives, the present invention, which adopts the following technical scheme that, is achieved:
A kind of preparation method of multistage twin structure silicon nitride high-temperature ceramic materials, comprising the following steps:
1) simple substance silica flour is subjected to high-frequency percussion processing, then high―temperature nuclei in a nitrogen atmosphere, obtains nano-silicon nitride Powder;
2) by nano silicon nitride powders ball adding glue and it is centrifuged nodularization, and carries out degreasing, after degreasing in two-way weight device Molding, obtains polycrystalline silicon nitride green body;
3) molding blank is placed in super-pressure in four-way superpressure heat collector to form by a firing, finally obtains multistage twin structure Silicon nitride high-temperature ceramic materials.
As a further improvement of the present invention, in step 1), high-frequency percussion processing uses three-dimensional eddy current resonance ball-grinding machine, 150~300 revs/min of the speed of mainshaft, 6~12 hertz of vibration frequency.
As a further improvement of the present invention, in step 1), high―temperature nuclei carries out in high temperature process furnances, and nitrogen flow is 100~240 ml/mins, keep the temperature 100~120 minutes, 4~6 DEG C/minute of temperature rate by 1520~1590 DEG C of synthesis temperature.
As a further improvement of the present invention, in step 2), nodularization glue is polyvinyl butyral alcoholic solution, nanometer nitrogen The mass ratio of SiClx powder and nodularization glue is (86.3~94.3): (5.7~13.7).
As a further improvement of the present invention, in step 2), skimming temp is 500~530 DEG C, cold moudling pressure 250 ~280MPa.
As a further improvement of the present invention, in step 3), high pressure forms by a firing 5.4~11.2GPa of pressure, temperature 1640 ~1750 DEG C, keep the temperature 20~40 minutes.
As a further improvement of the present invention, silicon nitride material obtained has multistage twin structure, and the impact of material is tough Property >=13.2MPam1/2, microhardness >=38GPa, bending strength >=1160MPa, 1000 DEG C of compression strength >=2650MPa.
Compared with prior art, the invention has the characteristics that and advantage:
Elder generation's heavy impulse of the present invention handles simple substance silica flour, reacts to obtain nano silicon nitride powders with nitrogen, then plus glueballsization simultaneously Degreasing forms to obtain cold pressing green body, is finally sintered molding blank high pressure high temperature;Wherein silicon powder obtains after heavy impulse is handled Nano particle containing a large amount of dislocations provides basic lattice defect for subsequent synthesis twin nano-silicon nitride powder, obtains I grade of nanometer Twin structure.Spheroidising provides powder size and shape basis for improving powder flowbility, for high-densit green body.Super-pressure On the one hand high temperature sintering technique accelerates blank Densification, II grade of micron twin and whole on the other hand can be formed inside nodularization powder III grade of micron twin structure of a green body.By introduce it is nanocrystalline with design multistage twin structure, give full play to nanocrystalline big The tough sexual clorminance of surface and twin structure is that crystal grain is inhibited to grow up, strengthen the key means of performance.Nitridation produced by the present invention Silicon materials have multistage twin structure, impact flexibility >=13.2MPam of material1/2, microhardness >=38GPa, bending strength >=1160MPa, high temperature (1000 DEG C) compression strength >=2650MPa.
Further, during preparing silicon nitride ceramic material, the present invention is to solve have addition grain inhibitor, ultra-fine Powder raw material etc. is difficult to effectively solve the problems, such as to grow up because of crystal grain that performance is caused to weaken, but uses synthesis of nanopowder, powder Nodularization and multistage twin structure design, research shock treatment parameter, spheroidizing process, moulding process and silicon nitride ceramics obdurability, The relationship of mechanical behavior under high temperature, it may be assumed that for multistage twin structure silicon nitride high-temperature ceramic materials, keep compared with high-strength tenacity and high temperature The best shock treatment parameter of mechanical property, spheroidizing process, moulding process.The method has Composition Control precision high, and technique is steady It is qualitative and repeated relatively by force, it can be achieved that the high temperature Strengthening and Toughening of silicon nitride ceramic material.
Specific embodiment
A kind of preparation method of multistage twin structure silicon nitride high-temperature ceramic materials of the present invention, includes the following steps:
(1) using three-dimensional eddy current resonance ball-grinding machine to simple substance silica flour carry out high-frequency percussion processing, the speed of mainshaft 150~ It 300 revs/min, 6~12 hertz of vibration frequency, is then synthesized in nitrogen atmosphere high temperature process furnances, nitrogen flow is 100~240 Ml/min, keeps the temperature 100~120 minutes, 4~6 DEG C/minute of temperature rate, obtains a nanometer nitrogen by 1520~1590 DEG C of synthesis temperature SiClx powder;
(2) nano silicon nitride powders are added into glue and is centrifuged nodularization, nodularization glue is that 35mol/L polyvinyl butyral alcohol is molten Liquid, arogel mass ratio are (86.3~94.3): (5.7~13.7) form in two-way weight device after degreasing, and skimming temp is 500~530 DEG C, 250~280MPa of cold moudling pressure.Obtain polycrystalline silicon nitride green body;
(3) molding blank super-pressure in four-way superpressure heat collector is placed in form by a firing, briquetting pressure 5.4~ 11.2GPa, keeps the temperature 20~40 minutes, finally obtains multistage twin structure silicon nitride refractory ceramics material by 1640~1750 DEG C of temperature Material.
The obdurability and high-temperature behavior of the silicon nitride ceramic material of following embodiment preparation are as shown in table 1.
Embodiment 1
(1) using three-dimensional eddy current resonance ball-grinding machine to simple substance silica flour carry out high-frequency percussion processing, 150 turns of the speed of mainshaft/ Point, it 6 hertz of vibration frequency, is then synthesized in nitrogen atmosphere high temperature process furnances, nitrogen flow is 240 ml/mins, synthesis temperature 1520 DEG C, 100 minutes are kept the temperature, 5 DEG C/minute of temperature rate, obtains nano silicon nitride powders;
(2) nano silicon nitride powders are added into glue and is centrifuged nodularization, nodularization glue is that 35mol/L polyvinyl butyral alcohol is molten Liquid, arogel mass ratio are 87:13, are formed in two-way weight device after degreasing, and skimming temp is 500 DEG C, cold moudling pressure 280MPa obtains polycrystalline silicon nitride green body;
(3) molding blank is placed in super-pressure in four-way superpressure heat collector to form by a firing, briquetting pressure 11.2GPa, temperature 1640 DEG C of degree keeps the temperature 30 minutes, finally obtains multistage twin structure silicon nitride high-temperature ceramic materials.
Embodiment 2
(1) using three-dimensional eddy current resonance ball-grinding machine to simple substance silica flour carry out high-frequency percussion processing, 170 turns of the speed of mainshaft/ Point, it 7 hertz of vibration frequency, is then synthesized in nitrogen atmosphere high temperature process furnances, nitrogen flow is 120 ml/mins, synthesis temperature 1530 DEG C, 100 minutes are kept the temperature, 5 DEG C/minute of temperature rate, obtains nano silicon nitride powders;
(2) nano silicon nitride powders are added into glue and is centrifuged nodularization, nodularization glue is that 35mol/L polyvinyl butyral alcohol is molten Liquid, arogel mass ratio are 88:12, are formed in two-way weight device after degreasing, and skimming temp is 520 DEG C, cold moudling pressure 250MPa obtains polycrystalline silicon nitride green body;
(3) molding blank is placed in super-pressure in four-way superpressure heat collector to form by a firing, briquetting pressure 5.9GPa, temperature 1650 DEG C, 20 minutes are kept the temperature, multistage twin structure silicon nitride high-temperature ceramic materials are finally obtained.
Embodiment 3
(1) using three-dimensional eddy current resonance ball-grinding machine to simple substance silica flour carry out high-frequency percussion processing, 170 turns of the speed of mainshaft/ Point, it 8 hertz of vibration frequency, is then synthesized in nitrogen atmosphere high temperature process furnances, nitrogen flow is 160 ml/mins, synthesis temperature 1560 DEG C, 120 minutes are kept the temperature, 4 DEG C/minute of temperature rate, obtains nano silicon nitride powders;
(2) nano silicon nitride powders are added into glue and is centrifuged nodularization, nodularization glue is that 35mol/L polyvinyl butyral alcohol is molten Liquid, arogel mass ratio are 89:11, are formed in two-way weight device after degreasing, and skimming temp is 520 DEG C, cold moudling pressure 230MPa obtains polycrystalline silicon nitride green body;
(3) molding blank is placed in super-pressure in four-way superpressure heat collector to form by a firing, briquetting pressure 7.2GPa, temperature 1680 DEG C, 30 minutes are kept the temperature, multistage twin structure silicon nitride high-temperature ceramic materials are finally obtained.
Embodiment 4
(1) using three-dimensional eddy current resonance ball-grinding machine to simple substance silica flour carry out high-frequency percussion processing, 210 turns of the speed of mainshaft/ Point, it 9 hertz of vibration frequency, is then synthesized in nitrogen atmosphere high temperature process furnances, nitrogen flow is 190 ml/mins, synthesis temperature 1570 DEG C, 100 minutes are kept the temperature, 5 DEG C/minute of temperature rate, obtains nano silicon nitride powders;
(2) nano silicon nitride powders are added into glue and is centrifuged nodularization, nodularization glue is that 35mol/L polyvinyl butyral alcohol is molten Liquid, arogel mass ratio are 90:10, are formed in two-way weight device after degreasing, and skimming temp is 500 DEG C, cold moudling pressure 280MPa obtains polycrystalline silicon nitride green body;
(3) molding blank is placed in super-pressure in four-way superpressure heat collector to form by a firing, briquetting pressure 8.2GPa, temperature 1690 DEG C, 30 minutes are kept the temperature, multistage twin structure silicon nitride high-temperature ceramic materials are finally obtained.
The performance parameter that Examples 1 to 4 prepares silicon nitride material is shown in Table 1:
Table 1
From upper table, it can be concluded that, silicon nitride material prepared by the present invention has multistage twin structure, the impact flexibility of material ≥13.2MPa·m1/2, microhardness >=38GPa, bending strength >=1160MPa, high temperature (1000 DEG C) compression strength >= 2650MPa。
Embodiment 5
(1) using three-dimensional eddy current resonance ball-grinding machine to simple substance silica flour carry out high-frequency percussion processing, 220 turns of the speed of mainshaft/ Point, it 10 hertz of vibration frequency, is then synthesized in nitrogen atmosphere high temperature process furnances, nitrogen flow is 190 ml/mins, synthesis temperature 1580 DEG C of degree keeps the temperature 100 minutes, 5 DEG C/minute of temperature rate, obtains nano silicon nitride powders;
(2) nano silicon nitride powders are added into glue and is centrifuged nodularization, nodularization glue is that 35mol/L polyvinyl butyral alcohol is molten Liquid, arogel mass ratio are 87.4:12.6, are formed in two-way weight device after degreasing, and skimming temp is 500 DEG C, cold moudling Pressure 280MPa obtains polycrystalline silicon nitride green body;
(3) molding blank is placed in super-pressure in four-way superpressure heat collector to form by a firing, briquetting pressure 9.4GPa, temperature 1700 DEG C, 40 minutes are kept the temperature, multistage twin structure silicon nitride high-temperature ceramic materials are finally obtained.
Embodiment 6
(1) using three-dimensional eddy current resonance ball-grinding machine to simple substance silica flour carry out high-frequency percussion processing, 270 turns of the speed of mainshaft/ Point, it 11 hertz of vibration frequency, is then synthesized in nitrogen atmosphere high temperature process furnances, nitrogen flow is 210 ml/mins, synthesis temperature 1590 DEG C of degree keeps the temperature 100 minutes, 5 DEG C/minute of temperature rate, obtains nano silicon nitride powders;
(2) nano silicon nitride powders are added into glue and is centrifuged nodularization, nodularization glue is that 35mol/L polyvinyl butyral alcohol is molten Liquid, arogel mass ratio are 88.5:11.5, are formed in two-way weight device after degreasing, and skimming temp is 500 DEG C, cold moudling Pressure 280MPa obtains polycrystalline silicon nitride green body;
(3) molding blank is placed in super-pressure in four-way superpressure heat collector to form by a firing, briquetting pressure 11.2GPa, temperature 1750 DEG C of degree keeps the temperature 30 minutes, finally obtains multistage twin structure silicon nitride high-temperature ceramic materials.
Embodiment 7
(1) using three-dimensional eddy current resonance ball-grinding machine to simple substance silica flour carry out high-frequency percussion processing, 280 turns of the speed of mainshaft/ Point, it 12 hertz of vibration frequency, is then synthesized in nitrogen atmosphere high temperature process furnances, nitrogen flow is 210 ml/mins, synthesis temperature 1580 DEG C of degree keeps the temperature 100 minutes, 5 DEG C/minute of temperature rate, obtains nano silicon nitride powders;
(2) nano silicon nitride powders are added into glue and is centrifuged nodularization, nodularization glue is that 35mol/L polyvinyl butyral alcohol is molten Liquid, arogel mass ratio are 94.3:5.7, are formed in two-way weight device after degreasing, and skimming temp is 500 DEG C, cold moudling pressure Power 280MPa obtains polycrystalline silicon nitride green body;
(3) molding blank is placed in super-pressure in four-way superpressure heat collector to form by a firing, briquetting pressure 7GPa, temperature 1730 DEG C, 30 minutes are kept the temperature, multistage twin structure silicon nitride high-temperature ceramic materials are finally obtained.
Embodiment 8
(1) using three-dimensional eddy current resonance ball-grinding machine to simple substance silica flour carry out high-frequency percussion processing, 250 turns of the speed of mainshaft/ Point, it 7 hertz of vibration frequency, is then synthesized in nitrogen atmosphere high temperature process furnances, nitrogen flow is 190 ml/mins, synthesis temperature 1560 DEG C, 100 minutes are kept the temperature, 5 DEG C/minute of temperature rate, obtains nano silicon nitride powders;
(2) nano silicon nitride powders are added into glue and is centrifuged nodularization, nodularization glue is that 35mol/L polyvinyl butyral alcohol is molten Liquid, arogel mass ratio are 90.6:9.4, are formed in two-way weight device after degreasing, and skimming temp is 500 DEG C, cold moudling pressure Power 280MPa obtains polycrystalline silicon nitride green body;
(3) molding blank is placed in super-pressure in four-way superpressure heat collector to form by a firing, briquetting pressure 8GPa, temperature 1680 DEG C, 30 minutes are kept the temperature, multistage twin structure silicon nitride high-temperature ceramic materials are finally obtained.
Embodiment 9
(1) using three-dimensional eddy current resonance ball-grinding machine to simple substance silica flour carry out high-frequency percussion processing, 300 turns of the speed of mainshaft/ Point, it 7 hertz of vibration frequency, is then synthesized in nitrogen atmosphere high temperature process furnances, nitrogen flow is 190 ml/mins, synthesis temperature 1560 DEG C, 100 minutes are kept the temperature, 4 DEG C/minute of temperature rate, obtains nano silicon nitride powders;
(2) nano silicon nitride powders are added into glue and is centrifuged nodularization, nodularization glue is that 35mol/L polyvinyl butyral alcohol is molten Liquid, arogel mass ratio are 86.3:13.7, are formed in two-way weight device after degreasing, and skimming temp is 530 DEG C, cold moudling Pressure 250MPa obtains polycrystalline silicon nitride green body;
(3) molding blank is placed in super-pressure in four-way superpressure heat collector to form by a firing, briquetting pressure 5.4GPa, temperature 1680 DEG C, 20 minutes are kept the temperature, multistage twin structure silicon nitride high-temperature ceramic materials are finally obtained.
The above is only a preferred embodiment of the present invention, it is noted that for the ordinary skill people of the art For member, without departing from the principle of the present invention, it can also make several improvements and retouch, these improvements and modifications are also answered It is considered as protection scope of the present invention.

Claims (7)

1. a kind of preparation method of multistage twin structure silicon nitride high-temperature ceramic materials, which comprises the following steps:
1) simple substance silica flour is subjected to high-frequency percussion processing, then high―temperature nuclei in a nitrogen atmosphere, obtains nano silicon nitride powders;
2) by nano silicon nitride powders ball adding glue and it is centrifuged nodularization, and carries out degreasing, formed in two-way weight device after degreasing, Obtain polycrystalline silicon nitride green body;
3) molding blank is placed in super-pressure in four-way superpressure heat collector to form by a firing, finally obtains multistage twin structure nitridation Silicon high-temperature ceramic materials.
2. the preparation method of multistage twin structure silicon nitride high-temperature ceramic materials as described in claim 1, which is characterized in that step It is rapid 1) in, high-frequency percussion processing use three-dimensional eddy current resonance ball-grinding machine, 150~300 revs/min of the speed of mainshaft, vibration frequency 6~ 12 hertz.
3. the preparation method of multistage twin structure silicon nitride high-temperature ceramic materials as described in claim 1, which is characterized in that step It is rapid 1) in, high―temperature nuclei carries out in high temperature process furnances, nitrogen flow be 100~240 ml/mins, synthesis temperature 1520~ 1590 DEG C, keep the temperature 100~120 minutes, 4~6 DEG C/minute of temperature rate.
4. the preparation method of multistage twin structure silicon nitride high-temperature ceramic materials as described in claim 1, which is characterized in that step It is rapid 2) in, nodularization glue is polyvinyl butyral alcoholic solution, the mass ratio of nano silicon nitride powders and nodularization glue be (86.3~ 94.3): (5.7~13.7).
5. the preparation method of multistage twin structure silicon nitride high-temperature ceramic materials as described in claim 1, which is characterized in that step It is rapid 2) in, skimming temp be 500~530 DEG C, 250~280MPa of cold moudling pressure.
6. the preparation method of multistage twin structure silicon nitride high-temperature ceramic materials as described in claim 1, which is characterized in that step It is rapid 3) in, high pressure forms by a firing 5.4~11.2GPa of pressure, 1640~1750 DEG C of temperature, keeps the temperature 20~40 minutes.
7. the preparation method of the multistage twin structure silicon nitride high-temperature ceramic materials as described in claim 1 to 5 any one, It is characterized in that, silicon nitride material obtained has multistage twin structure, impact flexibility >=13.2MPam of material1/2, micro- hard Degree >=38GPa, bending strength >=1160MPa, 1000 DEG C of compression strength >=2650MPa.
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CN110550942A (en) * 2019-09-16 2019-12-10 陕西理工大学 Preparation method of nano twin crystal silicon dioxide piezoelectric material

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