CN109664111A - A kind of processing and testing integrated blade processing lathe - Google Patents
A kind of processing and testing integrated blade processing lathe Download PDFInfo
- Publication number
- CN109664111A CN109664111A CN201910049801.XA CN201910049801A CN109664111A CN 109664111 A CN109664111 A CN 109664111A CN 201910049801 A CN201910049801 A CN 201910049801A CN 109664111 A CN109664111 A CN 109664111A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/04—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass for both machining and other metal-working operations
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q17/00—Arrangements for observing, indicating or measuring on machine tools
- B23Q17/20—Arrangements for observing, indicating or measuring on machine tools for indicating or measuring workpiece characteristics, e.g. contour, dimension, hardness
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q7/00—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting
- B23Q7/003—Cyclically moving conveyors
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Turning (AREA)
- Milling Processes (AREA)
Abstract
The invention discloses a kind of processing and testing integrated blade processing lathes, including machine tooling unit, automatic feed/discharge unit and automatic detection unit, wherein the structure of machine tooling unit is, including pedestal, longitudinal slide rail and horizontal slide rail are provided on pedestal, it is provided with workbench in the horizontal slide rail of pedestal, horizontal rotation platform is vertically arranged on workbench；It is provided with slide in the longitudinal slide rail of pedestal, is fixedly connected with column on slide, sliding is provided with slide plate along the vertical direction on column, is fixedly installed with support on slide plate, is equipped with electro spindle by doublejointed mechanism in support, electro spindle front end is equipped with cutter.The device of the invention is processed by double-station, and the multiple working procedure processing under workpiece clamped one time may be implemented, not only improve processing efficiency, but also guarantee machining accuracy, realize the automatic feed/discharge and On-machine Test of workpiece.
Description
Technical field
The invention belongs to machinery manufacturing technology fields, are related to a kind of processing and testing integrated blade processing lathe.
Background technique
Blade surface is one of most typical free form surface in machine industry, and not only application range is wider, Er Qieqi
Curve form directly affects the working efficiency of blade, such as blower vane, blade of aviation engine, turbine blade, steamer
Machine blade etc..Free form surface is one of most unmanageable curved surface, is generally required on the numerically-controlled machine tool that five axis or more link
It is capable of processing out.Current five-axle linkage machining tool is mainly by three linear motion freedom degrees and two rotary motion freedom degrees
Composition, there are three types of primary placements' modes: 1) workpiece side is single-degree-of-freedom numerical control rotating platform, and cutter side is single-degree-of-freedom numerical control swinging head；
2) workpiece side is two-freedom cradle-type numerical control rotating platform；3) cutter side is the omnipotent yaw of two-freedom V shape.
Blade processing is typically to produce in enormous quantities, and processing efficiency is one of the conspicuous contradiction in production；On the other hand,
Since the free form surface of blade is most unmanageable curved surface, machine tool motion freedom degree and its process flexibility are required to be also highest
, therefore, processing efficiency, processing quality, process flexibility are the outstanding problems in current blade processing.
Summary of the invention
The object of the present invention is to provide a kind of processing and testing integrated blade processing lathes, solve in the prior art
Multi-shaft interlocked blade lathe, it is difficult to the problem of taking into account processing efficiency, processing quality, process flexibility.
The technical solution adopted by the present invention is that a kind of processing and testing integrated blade processing lathe, including machine tooling
Unit, automatic feed/discharge unit and automatic detection unit,
Wherein the structure of machine tooling unit is, including pedestal, longitudinal slide rail and horizontal slide rail is provided on pedestal, the bottom of at
It is provided with workbench in the horizontal slide rail of seat, horizontal rotation platform is vertically arranged on workbench；In the longitudinal slide rail of pedestal
It is provided with slide, column is fixedly connected on slide, is slided along the vertical direction on column and is provided with slide plate, be fixedly mounted on slide plate
There is a support, electro spindle is equipped with by doublejointed mechanism in support, electro spindle front end is equipped with cutter.
Processing and testing integrated blade processing lathe of the invention, it is further characterized in that:
The structure of the automatic feed/discharge unit is, including crossbeam, the both ends of crossbeam be respectively arranged below workpiece into
The product conveyer belt of feeding web and the finished product discharging of material, is set with movement slide plate, movement slide plate in the sliding rail of crossbeam side
Front is equipped with movement ram, and movement ram lower part is equipped with backswing joint, and backswing joint end is provided with fixture.
Movement slide plate, movement ram, backswing joint and the fixture is provided with the driving part of oneself.
The structure of the automatic detection unit is, including detection slide plate, and detection sliding plate sleeve is mounted in the cunning of the crossbeam other side
In rail, the front for detecting slide plate is equipped with detection ram, and detection ram lower part is equipped with detection probe.
The detection slide plate, detection ram are provided with the driving part of oneself.
The structure of the doublejointed mechanism is that support is equipped with the joint A, fixed peace on the rotating shaft in the joint A in support
Equipped with L shape connector, L shape connector outer end is fixedly installed with the joint C, and the revolution shaft lower end in the joint C is fixedly installed with electro spindle.
The workbench, slide, slide plate, the joint A, the joint C are each provided with driving part or rotatable parts.
The invention has the advantages that expanding processing dimension range by the linear motion of lathe, while also making lathe
Structure has good rigidity；The flexibility of robot is combined with the high rigidity of lathe, while in view of Machining of Curved Surface
Complexity integrates automatic feed/discharge and On-machine Test function, has ten freedom degrees, rotary motion freedom degree difference
Positioned at the two sides of workpiece and main tapping, wherein workpiece possesses a rotary motion, the main tapping of two sides respectively gathers around that there are two revolution fortune
It is dynamic, it moves along a straight line far from main tapping and workpiece, is not only convenient for the topology layout and motion control of each moving cell, and ensure that
Lathe overall structure reasonable stress is of great significance to the high-performance processing of spoon of blade convenient for improving complete machine tool performance.
On the other hand, automatic feed/discharge unit is set to realize the automatic feed/discharge of blade workpiece, shortens non-cutting time, improves processing effect
Rate mitigates the labor intensity of worker；Testing agency is set to realize On-machine Test, greatly reduces clamping error, is easy to implement
In machine error correction, Workpiece Machining Accuracy has been effectively ensured, has greatly reduced rejection rate.
Detailed description of the invention
Fig. 1 is the workpiece side of apparatus of the present invention and the example structure schematic diagram of side cutter side；
Fig. 2 is the automatic feed/discharge cellular construction schematic diagram in apparatus of the present invention；
Fig. 3 is the automatic detection unit structural schematic diagram in apparatus of the present invention；
Fig. 4 is the workpiece side of apparatus of the present invention and the example structure schematic diagram of two sides cutter side.
In figure, 1. pedestals, 2. workbench, 3. horizontal rotation platforms, 4. workpiece, 5. cutters, 6. electro spindles, the joint 7.C, 8. is vertical
Column, 9.L shape connector, 10. supports, 11. slide plates, the joint 12.A, 13. slides, 14. tailstocks, 15. feeding webs, 16. is horizontal
Beam, 17. movement rams, 18. movement slide plates, 19. backswing joints, 20. fixtures, 21. product conveyer belts, 22. detection slide plates, 23.
Detect ram, 24. detection probes.
Specific embodiment
Invention is further described in detail with reference to the accompanying drawings and detailed description.
The device of the invention, including machine tooling unit, automatic feed/discharge unit and automatic detection unit, referring to Fig.1, machine
The structure of bed processing unit is, including pedestal 1, is provided with longitudinal slide rail and horizontal slide rail on pedestal 1, sliding in the transverse direction of pedestal 1
Rail (along X to) on be provided with workbench 2 (referred to as workpiece side), be provided with the opposite water in axle center on workbench 2 (along Y-direction) along longitudinal direction
Flat revolving platform 3 and tailstock 14, install alone in horizontal rotation platform 3 workpiece 4 or with the cooperatively clamp standoff workpiece of tailstock 14
4；
It is provided with slide 13 (referred to as cutter side) in the longitudinal slide rail (along Y-direction) of pedestal 1, is fixedly connected on slide 13
Column 8, (along Z-direction), sliding is provided with slide plate 11 along the vertical direction on column 8, and support 10, support are fixedly installed on slide plate 11
Electro spindle 6 is equipped with by doublejointed mechanism in 10,6 front end of electro spindle is equipped with cutter 5；
The structure of doublejointed mechanism is that support is equipped with the joint A 12, fixed peace on the rotating shaft in the joint A 12 in support 10
Equipped with L shape connector 9,9 outer end of L shape connector is fixedly installed with the joint C 7, and the revolution shaft lower end in the joint C 7 is fixedly installed with electricity
Main shaft 6；
The rotating shaft in the joint A 12 and the rotating shaft in the joint C 7 are to be arranged vertically, and are convenient for numerical control programming；
Above-mentioned workbench 2, slide 13, slide plate 11, the joint A 12, the joint C 7 are each provided with driving part or rotation section
Part.
Workpiece 4 drives the rotary motion B done around Y-axis by horizontal rotation platform 3, and tailstock 14 can cooperate branch in the other end
Support workpiece 4；Workbench 2 drives workpiece 4 to be X to linear motion by horizontal rotation platform 3 and tailstock 14, to realize workpiece side
Two freedom of motion；
Cutter 5 does rotary cutting main motion by the drive of electro spindle 6；Returning around Z axis is done with cutter 5 by the joint C 7
Transport dynamic C；Realize that cutter 5 surrounds the rotary motion A of X-axis by the joint A 12；By slide plate 11 along the Z-direction band cutter of column 8
5 realize vertical line feed motion；The linear motion along Y-direction is done with cutter 5 by slide 13, to realize cutter side
Y, two rotary motions of the linear motion and A, C of Z both direction.
Above-mentioned component is arranged on same pedestal 1, wherein the layout of three linear motion axis X, Y, Z have lathe knot
The layout of the high rigidity of structure, three rotary motion axis A, B, C has the flexibility of robot, especially distributes a rotary motion
It is excessive so as to avoid revolute joint and weaken the influence of structural rigidity to workpiece 4；In addition, moving along a straight line far from workpiece 4 and knife
Tool 5, ensure that integrally-built high rigidity；Rotary motion realizes the flexibility of processing, more close to 5 two sides of workpiece 4 and cutter
Spoon of blade processing is adapted to well.
Referring to Fig. 2, automatic feed/discharge unit is also configured with above workbench 2, the structure of automatic feed/discharge unit is to wrap
The crossbeam 16 as mounting body is included, (crossbeam 16 can use planer type structure), the both ends of crossbeam 16 have been respectively arranged below
The product conveyer belt 21 for feeding web 15 and the finished product discharging that workpiece 4 is fed, is set with movement in the sliding rail of 16 side of crossbeam
Slide plate 18,18 front of movement slide plate are equipped with movement ram 17, and 17 lower part of movement ram is equipped with backswing joint 19, backswing joint
19 ends are provided with fixture 20, for removing by the clamping of workpiece 4 input to be processed or by the finished product processed；
Movement slide plate 18, movement ram 17, backswing joint 19 and fixture 20 are provided with the driving part of oneself, coordinate to match
It closes and realizes automatic feed/discharge.
The automatic feed/discharge cell operation process is that sliding rail of the movement slide plate 18 on crossbeam 16 is moved to feed end, is moved
Fortune ram 17, which moves up, drives fixture 20 to rise, and close to feeding web 15,90 ° of 19 backswing of backswing joint makes fixture 20 be placed in water
It is flat, pass through 20 grabbing workpiece 4 of fixture.Then sliding rail of the movement slide plate 18 on crossbeam 16 is moved to middle position, movement ram
17 move down, and make the workpiece 4 of crawl close to Working position, and backswing joint 19 swings 90 °, so that workpiece 4 is placed in horizontal position, by workpiece
4 send to machine tooling position, and workpiece 4 is met at machine tooling, and home is moved on movement ram 17 and waits discharging order.Work
After part 4 completes processing, movement slide plate 18 drives movement ram 17 to be moved to Working position, takes out manufactured workpiece 4, passes through
Movement slide plate 18 is moved to 16 discharge end of crossbeam, and movement ram 17 drives workpiece 4 to move up, and backswing joint 19, which swings 90 °, makes workpiece 4
It is placed in 21 input and output material of product conveyer belt, completes the circulation of a workpiece 4.
Referring to Fig. 3, the structure of automatic detection unit is, including detection slide plate 22, and it is another that detection slide plate 22 is sleeved on crossbeam 16
In the sliding rail of side, the front of detection slide plate 22 is equipped with detection ram 23, and detection 23 lower part of ram is equipped with detection probe 24,
For the detection to free form surface on workpiece 4；
Detection slide plate 22, detection ram 23 are provided with the driving part of oneself, and cooperation realizes automatic detection.
The course of work of the automatic detection unit is to detect sliding rail of the slide plate 22 on crossbeam 16 to move left and right, then pass through
Detection ram 23 moves up and down, thus drive detection probe 24 close to workpiece 4, meanwhile, workbench 2 drives workpiece 4 close to inspection
Probing head 24 moves the detection for realizing free form surface on workpiece 4 by these three, and detection probe 24 is slided in detection after measurement
The Detection task that home waits next workpiece 4 is returned under the drive of plate 22 and detection ram 23.
Referring to Fig. 4, the identical cutter side (structure) of a pair of of structure can also be arranged on workpiece side (structure) both sides, this two
Cutter side (structure) is processed using different cutters, so that two different processing stations are formed, such as side cutter side (knot
Structure) it is roughing, other side cutter side (structure) is finishing；Or side cutter side (structure) is blade Machining of Curved Surface, separately
Side cutter side (structure) is blade root machining etc..
The above-mentioned all driving parts or rotatable parts of the present invention are connect with master controller, realize harmonious work
Make, the processing of workpiece 4 is completed in cooperation.
In machine tool structure of the invention, cutter 5 selects milling cutter, grinding wheel or polishing wheel, realizes milling by different cutters
Processing, grinding or rubbing down processing etc., are arranged by the double-station of two cutter side structures, can be realized 4 clamped one time of workpiece
Multiple working procedure processing is completed, processing efficiency and machining accuracy are improved.
Claims (7)
1. a kind of processing and testing integrated blade processing lathe, it is characterised in that: including machine tooling unit, automatic feed/discharge
Unit and automatic detection unit,
Wherein the structure of machine tooling unit is, including pedestal (1), and pedestal is provided with longitudinal slide rail and horizontal slide rail on (1),
It is provided in the horizontal slide rail of pedestal (1) workbench (2), horizontal rotation platform (3) is vertically arranged on workbench (2)；The bottom of at
It is provided with slide (13), is fixedly connected on slide (13) column (8), along vertical side on column (8) in the longitudinal slide rail of seat (1)
It is provided with slide plate (11), is fixedly installed on slide plate (11) support (10) to sliding, support is pacified in (10) by doublejointed mechanism
Equipped with electro spindle (6), electro spindle (6) front end is equipped with cutter (5).
2. processing and testing integrated blade processing lathe according to claim 1, it is characterised in that: it is described it is automatic into
The structure of discharging unit is, including crossbeam (16), and the charging that the both ends of crossbeam (16) are respectively arranged below workpiece (4) charging is defeated
The product conveyer belt (21) of band (15) and finished product discharging is sent, is set with movement slide plate (18), moves in the sliding rail of crossbeam (16) side
Fortune slide plate (18) front is equipped with movement ram (17), and movement ram (17) lower part is equipped with backswing joint (19), backswing joint
(19) end is provided with fixture (20).
3. processing and testing integrated blade processing lathe according to claim 2, it is characterised in that: the movement is sliding
Plate (18), movement ram (17), backswing joint (19) and fixture (20) are provided with the driving part of oneself.
4. processing and testing integrated blade processing lathe according to claim 1, it is characterised in that: the automatic inspection
The structure for surveying unit is, including detection slide plate (22), and detection slide plate (22) is sleeved in the sliding rail of crossbeam (16) other side, detects
The front of slide plate (22) is equipped with detection ram (23), and detection ram (23) lower part is equipped with detection probe (24).
5. processing and testing integrated blade processing lathe according to claim 4, it is characterised in that: the detection is sliding
Plate (22), detection ram (23) are provided with the driving part of oneself.
6. processing and testing integrated blade processing lathe according to claim 1, it is characterised in that: the doublejointed
The structure of mechanism is that support is equipped with the joint A (12) in support (10), and L shape company is fixedly installed on the rotating shaft of the joint A (12)
Fitting (9), L shape connector (9) outer end are fixedly installed with the joint C (7), and the revolution shaft lower end of the joint C (7) is fixedly installed with electric master
Axis (6).
7. processing and testing integrated blade processing lathe according to claim 6, it is characterised in that: the workbench
(2), slide (13), slide plate (11), the joint A (12), the joint C (7) are each provided with driving part or rotatable parts.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910049801.XA CN109664111B (en) | 2019-01-18 | 2019-01-18 | Processing detects blade machine tool of integration |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910049801.XA CN109664111B (en) | 2019-01-18 | 2019-01-18 | Processing detects blade machine tool of integration |
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| CN109664111A true CN109664111A (en) | 2019-04-23 |
| CN109664111B CN109664111B (en) | 2021-11-02 |
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Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110561176A (en) * | 2019-08-16 | 2019-12-13 | 科德数控股份有限公司 | Automatic five vertical machining systems of unloading of going up |
| CN110936174A (en) * | 2019-11-27 | 2020-03-31 | 中国航发沈阳黎明航空发动机有限责任公司 | Design method of compressor blade digital full-automatic production line |
| CN113231828A (en) * | 2021-04-26 | 2021-08-10 | 大连理工大学 | Milling, grinding and polishing in-situ imaging integrated intelligent equipment and processing method |
| CN114161224A (en) * | 2021-11-18 | 2022-03-11 | 富曜半导体(昆山)有限公司 | External pre-adjusting and correcting device |
| CN114603359A (en) * | 2022-04-14 | 2022-06-10 | 湖南宁庆航空航天智能装备有限公司 | New energy battery tray machining center and machining method applying same |
| CN115055994A (en) * | 2022-06-23 | 2022-09-16 | 北京机科国创轻量化科学研究院有限公司烟台分公司 | Material reduction and detection all-in-one machine and material reduction and detection method |
| CN115106892A (en) * | 2022-07-25 | 2022-09-27 | 北京博鲁斯潘精密机床有限公司 | High-speed grinding system for blade tips of rotor blades of aero-engine |
| CN115139133A (en) * | 2022-06-16 | 2022-10-04 | 杭州亚太智能装备有限公司 | Feeding and discharging structure of flexible blade processing robot |
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Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110561176A (en) * | 2019-08-16 | 2019-12-13 | 科德数控股份有限公司 | Automatic five vertical machining systems of unloading of going up |
| CN110936174A (en) * | 2019-11-27 | 2020-03-31 | 中国航发沈阳黎明航空发动机有限责任公司 | Design method of compressor blade digital full-automatic production line |
| CN113231828A (en) * | 2021-04-26 | 2021-08-10 | 大连理工大学 | Milling, grinding and polishing in-situ imaging integrated intelligent equipment and processing method |
| CN113231828B (en) * | 2021-04-26 | 2022-05-24 | 大连理工大学 | Milling, grinding and polishing in-situ imaging integrated intelligent equipment and processing method |
| CN114161224A (en) * | 2021-11-18 | 2022-03-11 | 富曜半导体(昆山)有限公司 | External pre-adjusting and correcting device |
| CN114603359A (en) * | 2022-04-14 | 2022-06-10 | 湖南宁庆航空航天智能装备有限公司 | New energy battery tray machining center and machining method applying same |
| CN114603359B (en) * | 2022-04-14 | 2022-11-29 | 湖南宁庆航空航天智能装备有限公司 | New energy battery tray machining center and machining method applying same |
| CN115139133A (en) * | 2022-06-16 | 2022-10-04 | 杭州亚太智能装备有限公司 | Feeding and discharging structure of flexible blade processing robot |
| CN115055994A (en) * | 2022-06-23 | 2022-09-16 | 北京机科国创轻量化科学研究院有限公司烟台分公司 | Material reduction and detection all-in-one machine and material reduction and detection method |
| CN115106892A (en) * | 2022-07-25 | 2022-09-27 | 北京博鲁斯潘精密机床有限公司 | High-speed grinding system for blade tips of rotor blades of aero-engine |
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| CN109664111B (en) | 2021-11-02 |
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