CN109654938A - A kind of the condenser on-line cleaning device and cleaning method of supercavity high-pressure water jet - Google Patents
A kind of the condenser on-line cleaning device and cleaning method of supercavity high-pressure water jet Download PDFInfo
- Publication number
- CN109654938A CN109654938A CN201811230766.3A CN201811230766A CN109654938A CN 109654938 A CN109654938 A CN 109654938A CN 201811230766 A CN201811230766 A CN 201811230766A CN 109654938 A CN109654938 A CN 109654938A
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- Prior art keywords
- supercavity
- condenser
- pressure water
- cleaning
- water jet
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28G—CLEANING OF INTERNAL OR EXTERNAL SURFACES OF HEAT-EXCHANGE OR HEAT-TRANSFER CONDUITS, e.g. WATER TUBES OR BOILERS
- F28G1/00—Non-rotary, e.g. reciprocated, appliances
- F28G1/16—Non-rotary, e.g. reciprocated, appliances using jets of fluid for removing debris
- F28G1/163—Non-rotary, e.g. reciprocated, appliances using jets of fluid for removing debris from internal surfaces of heat exchange conduits
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28G—CLEANING OF INTERNAL OR EXTERNAL SURFACES OF HEAT-EXCHANGE OR HEAT-TRANSFER CONDUITS, e.g. WATER TUBES OR BOILERS
- F28G15/00—Details
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28G—CLEANING OF INTERNAL OR EXTERNAL SURFACES OF HEAT-EXCHANGE OR HEAT-TRANSFER CONDUITS, e.g. WATER TUBES OR BOILERS
- F28G15/00—Details
- F28G15/003—Control arrangements
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28G—CLEANING OF INTERNAL OR EXTERNAL SURFACES OF HEAT-EXCHANGE OR HEAT-TRANSFER CONDUITS, e.g. WATER TUBES OR BOILERS
- F28G15/00—Details
- F28G15/08—Locating position of cleaning appliances within conduits
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- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Cleaning In General (AREA)
- Cleaning By Liquid Or Steam (AREA)
Abstract
The invention discloses a kind of condenser on-line cleaning device of supercavity high-pressure water jet and cleaning method, which includes wiper mechanism and positioning mechanism interconnected;The wiper mechanism includes docking adapter and supercavity generator interconnected, and supercavity generator is toroidal cavity, and outer ring is used for the conveying of compressed air, is inside equipped with high-pressure water jet spray head;The positioning mechanism includes sliding rail, sliding block and the hydraulic feed device controlled by two-dimentional robot positioning system, the propulsion end connection sliding block of hydraulic feed device, and sliding block is set on sliding rail.The supercavity for running through whole heat exchange tube of condenser when gas trap clear using the device first with the blowout of supercavity generator, recycles ultra-high pressure water fluid jet to rinse.The device may insure cleaning effect, and enter heat exchange tube of condenser without rigid mount, be the condenser on-line cleaning technology of pollution-free, pure physics, realize the energy conservation of thermal power plant/nuclear power plant cold end.
Description
Technical field
The invention belongs to condenser cleaning technique fields, and in particular to a kind of condenser of supercavity high-pressure water jet is online
Cleaning device and cleaning method.
Background technique
Condenser is power plant's main auxiliary equipment, and Cold source, the quality of condenser working performance are played in thermodynamic cycle
Directly influence the heat-economy of system.
With the development of China's electric utility, large quantities of coastal, riverine power plant (including nuclear power plant) are built, this kind of power plant
Condenser mostly uses greatly open type cooling, i.e., directly uses the water from natural water body (rivers,lakes and seas) as circulating water condensing
Device.Since the water intaking source of recirculated water comes from natural water, some microorganisms, shellfish and algae will lead in heat exchange tube of condenser
Wall is bred, and forms biomass dirt.Furthermore the silt in natural water also will form argillo arenaceous dirt.The presence of Condenser Fouling
It is huge on the energy-saving and emission-reduction of power plant influence, such as thickness is only the schmutzband of 0.2mm, will make clean steam condensation heat transfer coefficient
20%~25% is reduced, power plant's degree electricity mark coal consumption rises 2g~4g/kwh.
At present in world wide, effective on-line cleaning is never had for the cooling condenser biomass dirt of this kind of open type
Means, therefore many coastal, riverine power plant can only at most hinder the formation of dirt using some means, once fouling is not effective
Means confrontation.This can not only cause the on-road efficiency of power plant to decline, even more a kind of security risk.
The method of the on-line cleaning country generallyd use is that glueballs is launched into condenser, is exchanged heat using glueballs and condenser
The friction effect of tube wall drives away dirt.But the cleaning effect of rubber ball cleaning and not fully up to expectations, and glueballs jettison system has
When puzzlement also by ball collecting rate problem, therefore, it is difficult to fundamentally solve the problems, such as Condenser Fouling.
Condenser robot, thermal power plant on-line cleaning is the emerging technology of rising in recent years, can more efficiently realize electricity
The on-line cleaning of factory's condenser.Condenser robot, the country, which cleans, at present mainly three classes method, but the equal nothing of these three types of methods
Method effectively and safely fights the biomass dirt of open type condenser.The first kind is to be than this intelligent technology limited with Xuzhou
Heat exchange tube of condenser inner machine people's chemical cleaning technique of representative, this kind of chemical cleaning technique can not be used in open type unit, former
Because being that the recirculated water of open type unit comes from natural water, discharge must also drain back into rivers,lakes and seas.If using chemical substance into
Row cleaning, chemical substance enter natural environment be it is unavoidable, this necessarily causes serious ecological pollution.Second class is with length
It is representative that husky electric power institute and Zhengzhou match, which be company, and robot sprays water with high pressure cleaning technique heat exchange tube of condenser outside.The technology
Belong to physical cleaning, but no matter sprayed using high-pressure water jet or sprayed using water pump, is limited to the huge viscous of underwater fluid
Property, energy is decayed quickly after water-jet goes out, and the physics scouring effect for exchanging heat pipe inner wall is very limited, therefore it only sinks in pipe
Long-pending silt class has expeling effect, completely ineffective for pipe endogenous substance dirt.Third class is with China Mining University and Nanjing
Ke Yuan joint-stock company is representative, and heat exchange tube of condenser inner machine people's the Technolgy of High Pressure Water jet Cleaning, the technology also belongs to physics
Cleaning.But the fatal problem of the technology is: the rigid cleaning sprayer that one is connected to hose must be sent into condenser heat exchange
Pipe, the security risks such as stuck in heat exchange tube of condenser or booster that there are cleaning sprayers.
In conclusion at present there is various deficiencies, electric power row in existing all kinds of condenser robot on-line cleaning technologies
Industry needs the technology of a new generation to solve the above problems.
Summary of the invention
The technical issues of solution: it the purpose of the present invention is being directed to condenser open type unit biomass Fouling Cleaning, and provides
A kind of condenser on-line cleaning device and cleaning method using supercavity high-pressure water jet, the device may insure cleaning effect
Fruit, and enter heat exchange tube of condenser without rigid mount, it is the condenser on-line cleaning technology of pollution-free, pure physics, realizes fire
The cold end energy conservation of power plant/nuclear power plant.
Technical solution: a kind of condenser on-line cleaning device of supercavity high-pressure water jet, including cleaning interconnected
Mechanism and positioning mechanism;
The wiper mechanism includes docking adapter and supercavity generator interconnected, and supercavity generator is toroidal cavity, outside
Ring is used for the conveying of compressed air, is inside equipped with high-pressure water jet spray head, high-pressure water jet spray head and high pressure water generating device phase
Even;
The positioning mechanism includes sliding rail, sliding block and the hydraulic feed device controlled by two-dimentional robot positioning system, hydraulic thrust
Into the propulsion end connection sliding block of device, sliding block is set on sliding rail;
The wiper mechanism and positioning mechanism are to be connected by supercavity generator with sliding block.
Further, it is equipped with gasket on the docking adapter surface, gasket center is provided with centre bore, and center-hole diameter is
3-6mm。
Further, it is equipped with pressure tap in the junction of docking adapter and supercavity generator, be placed in pressure tap and pressure
Hose is pressed in the connected survey of detector.
Cleaning method based on above-mentioned on-line cleaning device, comprising the following steps:
Step 1, two-dimentional robot positioning system to heat exchange tube of condenser nozzle positioning after, hydraulic feed device push sliding block along
Sliding rail movement, slipper push wiper mechanism movement, docks docking adapter with heat exchanger tube nozzle;
Step 2, after docking, supercavity generator detects pressure, judgement to docking adapter injecting compressed air, by pressure detector
Whether docking adapter docks success with heat exchanger tube, if docking adapter docks the injection for successfully starting high-pressure water jet with heat exchanger tube, starts
The physical cleaning for exchanging heat pipe inner wall, compressed air and high-pressure water jet keep continuous simultaneously and spray into condenser heat exchange when cleaning
Pipe, to form stable supercavity jet stream;
Step 3, stop compressed air after having cleaned a heat exchanger tube and high pressure water, two-dimentional robot positioning system change next
Heat pipe positioning is cleaned, and is so recycled, and the supercavity cleaning of entire condenser is completed.
The utility model has the advantages that it is clear to belong to pure physics in terms of scavenging mechanism angle for cleaning device provided by the invention and cleaning method
Cleaning way is washed, field is cleaned in open type condenser, is completely absent the worry of environmental pollution;From cleaning effect angle, the skill
Come the influence of self-circulating water viscosity when art significantly weakens underwater cleaning using supercavity technology, so that high-pressure water jet is effective
Whole heat exchanger tube can be run through by cleaning range, and compared with direct underwater water jet (no vacuole) cleaning, cleaning effect is greatly improved;
From the point of view of system layout, cleaning device only is arranged in heat exchange tube of condenser one end, has not both needed bilateral arrangement cleaning
Device does not need any rigid cleaning device yet and enters heat exchanger tube, it is issuable to condenser thoroughly to avoid cleaning process
Various security risks.
Detailed description of the invention
Fig. 1 is the cleaning device structure chart being placed in condenser water room in embodiment 1;
Fig. 2 is the structure chart of wiper mechanism in embodiment 1;
Wherein, 1 is heat exchange tube of condenser, and 2 be condenser water box tube sheet, and 3 be docking adapter, and 4 be supercavity generator, and 5 be sliding block,
6 be two-dimentional robot positioning system, and 7 be high-pressure water jet spray head, and 8 be hydraulic feed device, and 9 be compressed-air hose, and 10 are
Sliding rail, 11 be condenser water box, and 12 be extra-high voltage magnet valve, and 13 be compressor, and 14 be high pressure water generating device, and 15 visit for pressure
Device is surveyed, 31 pressure taps, 32 be center injection orifice, and 33 be docking adapter gasket.
Specific embodiment
In view of prior art there are the problem of: the purpose of the present invention is being directed to open type unit biomass Fouling Cleaning, and mention
For a kind of ensuring cleaning effect, enter heat exchange tube of condenser without rigid mount, the condenser of pollution-free, pure physics is online
Cleaning technique realizes the energy conservation of thermal power plant/nuclear power plant cold end.
Embodiment 1
As shown in Figure 1, the condenser on-line cleaning device and cleaning method of a kind of supercavity high-pressure water jet, including be connected with each other
Wiper mechanism and positioning mechanism.
The wiper mechanism includes docking adapter 3 and supercavity generator 4 interconnected, and supercavity generator 4 is annular
Cavity, outer ring are used for the conveying of compressed air, are inside equipped with high-pressure water jet spray head 7, and high-pressure water jet spray head and high pressure water are sent out
Generating apparatus is connected.High pressure water generating device 14 by high-pressure hose provides high pressure water to high-pressure water jet spray head 7, and (pressure limit is
17Mpa-30MPa), the opening and closing of high pressure water is controlled by extra-high voltage magnet valve 12.Compressor 13 passes through compressed-air hose 9 to super sky
It steeps generator 4 and compressed air is provided.
The positioning mechanism includes sliding rail 10, sliding block 5 and the hydraulic feed device controlled by two-dimentional robot positioning system 6
8, the propulsion end connection sliding block 5 of hydraulic feed device 8, sliding block 5 is set on sliding rail 10.
The supercavity generator of the wiper mechanism is connected with the sliding block of positioning mechanism.
As shown in Fig. 2, one end of wiper mechanism towards heat exchange tube of condenser is equipped with docking adapter 3, for wiper mechanism with
The docking of heat exchange tube of condenser.3 surface of docking adapter is equipped with gasket 33, and gasket center is provided with centre bore 32, center-hole diameter
For 3-6mm;Supercavity generator 4 is connected to after docking adapter 3, structure is a toroidal cavity, and outer ring is defeated for compressed air
It send, inner ring arranges high-pressure water jet spray head 7.After wiper mechanism docks successfully with heat exchange tube of condenser nozzle, the compression of outer ring is empty
Gas can be flowed into inside heat exchanger tube by the centre bore 32 of docking adapter, and blowout runs through the supercavity of whole heat exchange tube of condenser;One
Denier supercavity is formed, i.e., openable extra-high voltage magnet valve 12, high pressure water is projected from high-pressure water jet spray head 7 with supersonic speed, water-jet
The diameter of the injection of stream is less than 1mm, can spray into heat exchange tube of condenser by the centre bore of docking adapter together with compressed air.Due to
The presence of supercavity, the viscosity of surrounding fluid substantially reduces when water jet flight, and effective cleaning range of jet stream can run through whole
A heat exchanger tube realizes the efficient physical cleaning of exchange heat pipe inner wall.
As shown in Fig. 2, being disposed with pressure tap 31 in the region that supercavity generator 4 and docking adapter 3 have a common boundary, pressure tap 31 is logical
Survey pressure hose is crossed to be connected with the pressure detector 15 outside condenser.The structure is used to detect wiper mechanism and heat exchange tube of condenser
Whether docking succeeds.If docked successfully, docking adapter can be connected to a certain with heat exchanger tube, the compression sky of supercavity generator injection at this time
After gas, gas is discharged from heat exchanger tube, and what pressure-measuring pipe detected is low pressure;If being blocked or two inside the heat exchanger tube of docking
Dimension robot localization mistake is not aligned with any heat exchanger tube, after the compressed air of supercavity generator injection at this time, due to pressure
The exclusion of contracting air is unsmooth, and what pressure-measuring pipe detected is high pressure.
In the present embodiment, above-mentioned cleaning device is placed in condenser water box 11.It is condenser on the left of water chamber 11
Water chamber tube sheet 2 is connected to nearly 10,000 heat exchange tube of condenser 1 in the plane of tube sheet 2.Condenser supercavity high-pressure water jet exists
Line cleaning device seeks to clean these heat exchanger tubes by root.When system works, two-dimentional robot positioning system 6 is to tube sheet
Single or more 1 nozzle of heat exchanger tube in 2 planes completes two-dimensional localization, so that the docking adapter 3 of wiper mechanism is directed at condenser
1 nozzle of heat exchanger tube.Hydraulic feed device 8 pushes sliding block 5 to move along a straight line forwards (left side in figure) along sliding rail 10 later, sliding block
5 drive wiper mechanisms completions are docked with 1 nozzle of heat exchanger tube.After docking, supercavity generator 4 injects compression sky to docking adapter 3
Gas, while the pressure fed back by external pressure detector 15 illustrate to dock successfully, if pressure is low pressure into next step.If
Pressure is high pressure, illustrates docking failure, abandons the cleaning of the position.It is docked successfully when pressure detector 15 is shown, then starts height
The injection of pressure water jet starts the physical cleaning for exchanging heat pipe inner wall.Compressed air and high-pressure water jet must be kept when cleaning
It is continuous simultaneously to spray into heat exchange tube of condenser, to form stable supercavity jet stream.
Compressed air and high-pressure water jet are cleaned after continuously spraying 4-6 minutes and are completed.At this point, stopping compressed air and high pressure
The supply of water, while hydraulic feed device pulls sliding block, and cleaning head is retracted from docking position.Start two-dimentional robot after retracting,
Position next heat exchanger tube.So in cycles, the supercavity cleaning of entire condenser is completed.
The condenser on-line cleaning device and cleaning method of supercavity high-pressure water jet of the present invention are being embodied
When there are following several aspects to need to illustrate:
(1) in view of condenser work when, the impurity such as filler clast of the sawdust, cooling tower that come in self-circulating water will affect machine
The operation of people's positioning system usually requires that above-mentioned robot system is placed in condenser backwater room, can use so solidifying
The heat-exchanging tube bundle of vapour device filters out a part of impurity.But in the case where there is particular/special requirement, robot system can also be arranged in
Other water chambers.
(2) the two-dimentional robotic positioning device that system uses, as long as single-point on two-dimensional surface or multiple spot can be completed
Positioning, therefore the specific structure present invention is not specifically limited, and can be Cartesian robot, doublejointed robot, or
Other any robot devices that can complete two-dimensional planar location of person.
(3) in view of there is bulk gas to be discharged into condenser circulating water system, the necessary arranging exhaust air in condenser water box downstream is dredged
Water installations, the problems such as to avoid causing water attack, gas stifled.
(4) although the condenser on-line cleaning device of supercavity high-pressure water jet of the present invention and cleaning method are main
Be propose for open type condenser biomass fouling problem, but the applicability of the cleaning method can extend to completely it is any
A kind of on-line cleaning of condenser, is not limited in open type condenser.
Claims (4)
1. a kind of condenser on-line cleaning device of supercavity high-pressure water jet, it is characterised in that: including cleaning interconnected
Mechanism and positioning mechanism;
The wiper mechanism includes docking adapter and supercavity generator interconnected, and supercavity generator is toroidal cavity, outside
Ring is used for the conveying of compressed air, is inside equipped with high-pressure water jet spray head, high-pressure water jet spray head and high pressure water generating device phase
Even;
The positioning mechanism includes sliding rail, sliding block and the hydraulic feed device controlled by two-dimentional robot positioning system, hydraulic thrust
Into the propulsion end connection sliding block of device, sliding block is set on sliding rail;
The wiper mechanism and positioning mechanism are to be connected by supercavity generator with sliding block.
2. the condenser on-line cleaning device of supercavity high-pressure water jet according to claim 1, it is characterised in that: in institute
Docking adapter surface is stated equipped with gasket, gasket center is provided with centre bore, center-hole diameter 3-6mm.
3. the condenser on-line cleaning device of supercavity high-pressure water jet according to claim 1, it is characterised in that: right
The junction for connecing device and supercavity generator is equipped with pressure tap, and the survey pressure hose being connected with pressure detector is placed in pressure tap.
4. the cleaning method based on on-line cleaning device described in claim 1, it is characterised in that: the following steps are included:
Step 1, two-dimentional robot positioning system to heat exchange tube of condenser nozzle positioning after, hydraulic feed device push sliding block along
Sliding rail movement, slipper push wiper mechanism movement, docks docking adapter with heat exchanger tube nozzle;
Step 2, after docking, supercavity generator detects pressure, judgement to docking adapter injecting compressed air, by pressure detector
Whether docking adapter docks success with heat exchanger tube, if docking adapter docks the injection for successfully starting high-pressure water jet with heat exchanger tube, starts
The physical cleaning for exchanging heat pipe inner wall, compressed air and high-pressure water jet keep continuous simultaneously and spray into condenser heat exchange when cleaning
Pipe, to form stable supercavity jet stream;
Step 3, stop compressed air after having cleaned a heat exchanger tube and high pressure water, two-dimentional robot positioning system change next
Heat pipe positioning is cleaned, and is so recycled, and the supercavity cleaning of entire condenser is completed.
Priority Applications (1)
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CN201811230766.3A CN109654938B (en) | 2018-10-22 | 2018-10-22 | Online condenser cleaning device and cleaning method for supercavitation high-pressure water jet |
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CN201811230766.3A CN109654938B (en) | 2018-10-22 | 2018-10-22 | Online condenser cleaning device and cleaning method for supercavitation high-pressure water jet |
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CN109654938A true CN109654938A (en) | 2019-04-19 |
CN109654938B CN109654938B (en) | 2021-04-06 |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN114251972A (en) * | 2021-12-14 | 2022-03-29 | 东方电气集团东方汽轮机有限公司 | Online ultrasonic cleaning system of condenser |
CN114396828A (en) * | 2021-12-16 | 2022-04-26 | 苏州天河中电电力工程技术有限公司 | Cavitation jet cleaning device and cleaning method for heat transfer pipe of condenser |
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CN114396828B (en) * | 2021-12-16 | 2024-05-10 | 苏州天河中电电力工程技术有限公司 | Condenser heat transfer tube cavitation jet cleaning device and cleaning method thereof |
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