CN109653906B - Waste gas recirculation system device of gasoline supercharged engine - Google Patents

Waste gas recirculation system device of gasoline supercharged engine Download PDF

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Publication number
CN109653906B
CN109653906B CN201910080967.8A CN201910080967A CN109653906B CN 109653906 B CN109653906 B CN 109653906B CN 201910080967 A CN201910080967 A CN 201910080967A CN 109653906 B CN109653906 B CN 109653906B
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egr
air inlet
exhaust
manifold
air
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CN109653906A (en
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刘道伟
赵力
李力
李铁东
张松
刘成
王颖
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Dongfeng Motor Corp
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Dongfeng Motor Corp
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02MSUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
    • F02M26/00Engine-pertinent apparatus for adding exhaust gases to combustion-air, main fuel or fuel-air mixture, e.g. by exhaust gas recirculation [EGR] systems
    • F02M26/02EGR systems specially adapted for supercharged engines
    • F02M26/04EGR systems specially adapted for supercharged engines with a single turbocharger
    • F02M26/05High pressure loops, i.e. wherein recirculated exhaust gas is taken out from the exhaust system upstream of the turbine and reintroduced into the intake system downstream of the compressor
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02MSUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
    • F02M26/00Engine-pertinent apparatus for adding exhaust gases to combustion-air, main fuel or fuel-air mixture, e.g. by exhaust gas recirculation [EGR] systems
    • F02M26/13Arrangement or layout of EGR passages, e.g. in relation to specific engine parts or for incorporation of accessories
    • F02M26/14Arrangement or layout of EGR passages, e.g. in relation to specific engine parts or for incorporation of accessories in relation to the exhaust system
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02MSUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
    • F02M26/00Engine-pertinent apparatus for adding exhaust gases to combustion-air, main fuel or fuel-air mixture, e.g. by exhaust gas recirculation [EGR] systems
    • F02M26/13Arrangement or layout of EGR passages, e.g. in relation to specific engine parts or for incorporation of accessories
    • F02M26/22Arrangement or layout of EGR passages, e.g. in relation to specific engine parts or for incorporation of accessories with coolers in the recirculation passage
    • F02M26/23Layout, e.g. schematics
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02MSUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
    • F02M26/00Engine-pertinent apparatus for adding exhaust gases to combustion-air, main fuel or fuel-air mixture, e.g. by exhaust gas recirculation [EGR] systems
    • F02M26/13Arrangement or layout of EGR passages, e.g. in relation to specific engine parts or for incorporation of accessories
    • F02M26/41Arrangement or layout of EGR passages, e.g. in relation to specific engine parts or for incorporation of accessories characterised by the arrangement of the recirculation passage in relation to the engine, e.g. to cylinder heads, liners, spark plugs or manifolds; characterised by the arrangement of the recirculation passage in relation to specially adapted combustion chambers

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Exhaust-Gas Circulating Devices (AREA)

Abstract

The invention discloses a waste gas recirculation system device of a gasoline supercharged engine, which comprises a cylinder cover, wherein an exhaust side of the cylinder cover is provided with an exhaust manifold, an air inlet manifold is arranged on the air inlet side, the exhaust manifold is connected with a supercharging system, an EGR air inlet pipe is communicated with the exhaust manifold, and the other end of the EGR air inlet pipe is sequentially connected with an EGR valve, an EGR cooler and the air inlet manifold; still be equipped with EGR air inlet water jacket on the cylinder cover, EGR air inlet water jacket parcel EGR intake pipe. The invention greatly reduces the temperature of the exhaust gas before the EGR valve, reduces the volume of an EGR system device, and simultaneously has low EGR inlet temperature, so that the exhaust gas content in an inlet manifold is higher, the EGR rate is higher, and the invention is beneficial to further inhibiting detonation and improving fuel efficiency; in addition, the pressure loss of an outlet at the air inlet side of the EGR is small and is higher than the pressure at the air inlet side of the supercharging system, so that the air inlet of the EGR system is smooth, and the working condition range of the EGR which can be operated by the engine is larger; the EGR intake pipe has less exhaust gas storage, and the adjustment response time of the EGR valve is improved.

Description

Waste gas recirculation system device of gasoline supercharged engine
Technical Field
The invention relates to the technical field of engines, in particular to an exhaust gas recirculation system device of a gasoline supercharged engine.
Background
The Exhaust Gas Recirculation (EGR) technology of an engine is a technology of reintroducing part of exhaust gas on the exhaust side of the engine to the intake side to mix with fresh air and participate in combustion, and mixes cooled exhaust gas with fresh air to reduce the oxygen content in the mixed gas and lower the combustion temperature of a combustion chamber, thereby suppressing the generation of NOx.
For a gasoline engine, when the engine load is small, the throttle opening degree is small, and the pumping loss is large at this time. The external EGR technology is adopted at the time of low load, and in order to keep enough fresh air intake, the opening degree of a throttle valve is required to be increased, so that the pumping loss is reduced, and the fuel economy is improved. In addition, the EGR technology enables the waste gas to be rich in inert gas with higher specific heat capacity, improves the adiabatic index of the mixed gas, effectively reduces the highest combustion temperature, slows down the combustion speed, prolongs the combustion duration and effectively inhibits the occurrence of detonation.
For example, chinese patent CN106762238A discloses a low-pressure exhaust gas recirculation system based on a supercharged engine, which sets the gas-taking position of EGR behind the turbine and the catalyst of the supercharged system, so that the pressure of exhaust gas becomes small, and the working condition range of the EGR system can be operated becomes small; and waste gas is cooled by the EGR cooler and then passes through the EGR valve, so that the pipe pass of the waste gas in front of the EGR valve is longer, the response time of the adjustment of the EGR valve is prolonged, and the waste gas circulation amount is not easy to control accurately.
Chinese patent CN108730073A discloses a high pressure exhaust gas recirculation system of supercharged diesel engine, which sets the gas taking position of EGR before the turbine, but the setting of EGR valve after the EGR cooler still causes long adjustment response time of EGR valve, low control accuracy, and because the EGR system is not provided with a catalyst, the residual gasoline vapor in the exhaust gas is easy to block the EGR valve after cooling; chinese patent CN203717168U discloses an engine and its exhaust gas recirculation system and exhaust manifold. The system arranges an EGR gas taking position in front of a turbine and an EGR valve in front of an EGR cooler, but the structural reliability of the EGR valve is easily influenced because the temperature of exhaust gas discharged by an exhaust manifold is generally as high as 800-900 ℃. In addition, the expansion joints arranged at the two ends of the EGR cooler greatly reduce the pressure of exhaust gas, so that the pressure of the exhaust gas of EGR at the air inlet side is smaller than the pressure of fresh air passing through the compressor, and backflow is easily formed.
Under the development trend of engine integration, miniaturization and more strict emission standard, how can further realize the miniaturization of EGR device under the reliability condition of guaranteeing EGR operation to improve the operating mode scope and the EGR rate of EGR operation becomes the key problem that awaits solution urgently.
Disclosure of Invention
The present invention is directed to overcome the above-mentioned shortcomings of the prior art, and to provide an exhaust gas recirculation system device which can improve the operating range and EGR rate of EGR operation while reducing the volume of the system device.
In order to achieve the purpose, the invention provides a gasoline supercharged engine exhaust gas recirculation system device, which comprises a cylinder cover, wherein an exhaust side of the cylinder cover is provided with an exhaust manifold, and an air inlet side of the cylinder cover is provided with an air inlet manifold, and the device is characterized in that: the exhaust manifold is connected with the supercharging system, an EGR (exhaust gas recirculation) air inlet pipe is communicated with the exhaust manifold, and the other end of the EGR air inlet pipe is sequentially connected with an EGR valve, an EGR cooler and an air inlet manifold; the cylinder cover is further provided with an EGR air inlet water jacket, and the EGR air inlet pipe is wrapped by the EGR air inlet water jacket.
Furthermore, the exhaust main pipe is communicated with a plurality of exhaust manifolds at the same time by one side of the cylinder cover, the cylinder cover is also provided with an exhaust side water jacket, the cross section of the exhaust side water jacket is U-shaped, and the exhaust manifolds and the exhaust main pipe are wrapped by three surfaces.
Furthermore, an air inlet and an air outlet of the EGR cooler are arranged at the upper end of the EGR cooler, and a water inlet and a water outlet of the EGR cooler are arranged in the horizontal direction of the EGR cooler; and the air inlet of the EGR cooler is communicated with the air outlet of the EGR cooler through an EGR cooling channel in a U shape.
Furthermore, one end of the EGR valve is provided with an EGR valve air inlet communicated with the EGR air inlet pipe, and the other end of the EGR valve is provided with an EGR valve air outlet directly connected with the EGR cooler air inlet; the axis of the EGR valve forms a certain included angle with the horizontal plane, and the height of one side close to the air inlet of the EGR valve is lower than the other side on the axis of the EGR valve.
Furthermore, one end of the air inlet manifold is connected with an air outlet of the supercharging system, the other end of the air inlet manifold is closed, the air inlet manifold is in bypass connection with a plurality of air inlet manifolds connected to the air inlet side of the cylinder cover, each air inlet manifold is in bypass connection with an EGR exhaust branch pipe, and the EGR exhaust branch pipes are communicated with the EGR exhaust manifold.
Further, the upper end of the cylinder cover is further provided with an engine cover, an engine cover channel is arranged in the engine cover, one end of the engine cover channel is communicated with an air outlet of the EGR cooler, and the other end of the engine cover channel is communicated with an EGR exhaust manifold.
Furthermore, temperature sensors are arranged at the air inlet of the EGR valve and the air outlet of the EGR cooler.
Further, the pressurization system comprises a turbine and a compressor, and the turbine and the compressor are coaxially linked; one end of the turbine is communicated with the exhaust main pipe, and the other end of the turbine is communicated with the catalyst; the air inlet end of the air compressor is communicated with the air filter, the air outlet end of the air compressor is communicated with the intercooler, and the other end of the intercooler is communicated with the air inlet main pipe through the throttle valve.
The invention has the following beneficial effects:
1. the EGR device has small volume and high EGR rate. The EGR gas taking position is directly arranged on a bypass of an exhaust manifold, and an EGR gas inlet pipe is cooled through an EGR gas inlet water jacket on a cylinder cover, so that the temperature of exhaust gas in front of an EGR valve gas inlet can be reduced from 800-900 ℃ to 300-400 ℃, compared with the condition that the exhaust gas is cooled by completely depending on an EGR cooler, the EGR gas taking position bypass cooler can greatly reduce the volumes of the EGR gas inlet pipe, the EGR valve and the EGR cooler, and simultaneously can further reduce the temperature of the exhaust gas at an EGR exhaust branch pipe, so that the content of the exhaust gas in the inlet gas of a cylinder is higher, the EGR rate is higher, the knocking can be further inhibited, and the fuel efficiency.
2. The air inlet pressure of EGR is ensured, and the range of the EGR operation working condition is improved. The EGR gas taking position is arranged in front of the turbine, so that the exhaust gas in the EGR is prevented from doing work, the pressure loss of the EGR is small, the exhaust gas pressure of the EGR exhaust branch pipe on the gas inlet side is larger than the fresh air after being pressurized in the gas inlet manifold, the EGR can spontaneously circulate under positive pressure difference, and meanwhile, the working condition range of the rotating speed and the torque of the EGR which can run by the engine is larger.
3. The EGR valve has shorter adjustment response time and high control precision. The exhaust gas temperature before the EGR valve is lower, the pipe pass and the pipe diameter of the EGR air inlet pipe are shorter, the amount of the exhaust gas can be stored to be smaller, when the EGR valve performs flow regulation, the required response time is shorter, and the control precision is higher.
Drawings
Fig. 1 is a schematic structural view of an exhaust gas recirculation system device of the present invention.
Fig. 2 is a schematic structural view of the exhaust side of the cylinder head.
FIG. 3 is a front view of an EGR valve and EGR cooler configuration.
FIG. 4 is a top view of an EGR valve and EGR cooler configuration.
Fig. 5 is a schematic structural view of an engine cover.
Fig. 6 is a schematic structural view of the intake side of the cylinder head.
FIG. 7 is a schematic view of an exhaust gas recirculation system of the present invention.
The components in the figures are numbered as follows: the engine comprises a cylinder head 1, an exhaust side water jacket 101, an EGR intake water jacket 102, an exhaust manifold 2, an exhaust manifold 201, an EGR intake pipe 202, an EGR valve 3, an EGR valve air inlet 301, an EGR valve air outlet 302, an EGR cooler 4, an EGR cooler air inlet 401, an EGR cooler air outlet 402, an EGR cooler water inlet 403, an EGR cooler water outlet 404, an EGR cooling passage 405, an engine cover 5, an engine cover passage 501, an intake manifold 6, an intake manifold 601, an EGR exhaust manifold 602, an EGR exhaust branch pipe 603, an EGR distribution passage 604, a temperature sensor 7, a turbine 8, a compressor 9, a catalyst 10, an air filter 11, an intercooler 12 and a throttle valve 13.
Detailed Description
The invention will be described in more detail below with reference to the accompanying drawings, which are included to provide a more clear understanding of the invention, but are not intended to limit the invention.
As shown in fig. 1 to 7, a gasoline supercharged engine exhaust gas recirculation system device comprises a cylinder head 1, an exhaust manifold 2 is arranged on an exhaust side of the cylinder head 1, an intake manifold 6 is arranged on an intake side, the exhaust manifold 2 is connected with a supercharging system, an EGR intake pipe 202 is bypassed by the exhaust manifold 2, and the other end of the EGR intake pipe 202 is sequentially connected with an EGR valve, an EGR cooler and the intake manifold 6; the side, close to the cylinder cover 1, of the exhaust main pipe 2 is simultaneously communicated with a plurality of exhaust manifolds 201, an exhaust side water jacket 101 is further arranged on the cylinder cover 1, the cross section of the exhaust side water jacket 101 is U-shaped, and the exhaust manifolds 201 and the exhaust main pipe 2 are wrapped by three surfaces of the exhaust side water jacket 101; the cylinder head 1 is also provided with an EGR air inlet water jacket 102, and the EGR air inlet pipe 202 is wrapped by the EGR air inlet water jacket 102; the supercharging system comprises a turbine 8 and a compressor 9, and the turbine 8 and the compressor 9 are coaxially linked; one end of the turbine 8 is communicated with the exhaust manifold 2, and the other end is communicated with the catalyst 10; an air inlet end of the compressor 9 is communicated with an air filter 11, an air outlet end of the compressor is communicated with an intercooler 12, and the other end of the intercooler 12 is communicated with the air inlet manifold 6 through a throttle valve 13. Therefore, the temperature of exhaust gas in front of the EGR valve is lower, the pipe pass and the pipe diameter of the EGR air inlet pipe are shorter, the amount of the exhaust gas can be stored to be smaller, when the EGR valve is used for flow adjustment, the required response time is shorter, and the control precision is higher.
In the above technical solution, the upper end of the EGR cooler 4 is provided with an EGR cooler air inlet 401 and an EGR cooler air outlet 402, and the EGR cooler 4 is provided with an EGR cooler water inlet 403 and an EGR cooler water outlet 404 in the horizontal direction; the EGR cooler air inlet 401 and the EGR cooler air outlet 402 are communicated through a U-shaped EGR cooling channel 405. Thus, the U-shaped cooling passages extend the cooling time and increase the cooling area, so that a smaller EGR cooler volume is required for the same amount of cooling.
In the technical scheme, one end of the EGR valve 3 is provided with an EGR valve air inlet 301 communicated with the EGR air inlet pipe 202, and the other end of the EGR valve 3 is provided with an EGR valve air outlet 302 which is directly fixedly connected with an EGR cooler air inlet 401 through a bolt, so that the EGR valve and the EGR cooler are integrated, the structure is compact, and the size is small; the axis of the EGR valve 3 forms a certain included angle with the horizontal plane, and the height of one side close to the air inlet of the EGR valve 3 is lower than the other side on the axis of the EGR valve 3. In this way, the incompletely combusted gasoline vapor in the exhaust gas is condensed into liquid due to cooling, and the liquid condensate does not enter the EGR valve, thereby avoiding clogging of the EGR valve.
Among the above-mentioned technical scheme, air intake manifold 6 one end is connected supercharging system's gas outlet, and the other end is sealed, and air intake manifold 6 bypass has a plurality of air intake manifold 601 of being connected to cylinder head 1 air inlet side, and every air intake manifold 601 is connected with EGR exhaust branch pipe 603 through vibration friction welding, and a plurality of EGR exhaust branch pipe 602 all communicate with EGR exhaust manifold 602. In this way, the plurality of EGR branch pipes 602 directly communicate with the plurality of intake manifolds 601, so that the distribution of the amount of intake air of exhaust gas for each cylinder is more uniform.
In the above technical solution, the upper end of the cylinder head 1 is further provided with an engine cover 5, an engine cover channel 501 is arranged in the engine cover 5, one end of the engine cover channel 501 is communicated with the EGR cooler air outlet 402, and the other end is communicated with the EGR exhaust manifold 602. Like this, the integration has the engine shroud passageway in the engine shroud, has reduced the length of EGR outlet duct effectively for EGR system device arranges compacter, and the volume is littleer.
In the above technical solution, the temperature sensors 7 are arranged at the EGR valve air inlet 301 and the EGR cooler air outlet 402. In this way, the temperature sensor may be used to monitor the operation of the EGR system.
According to the invention, the EGR gas taking position is directly arranged on the bypass of the exhaust manifold, and the EGR gas inlet pipe is cooled through the EGR gas inlet water jacket on the cylinder cover, so that the temperature of the exhaust gas in front of the gas inlet of the EGR valve can be reduced from 800-900 ℃ to 300-400 ℃, compared with the condition that the exhaust gas is cooled by completely depending on an EGR cooler, the EGR gas taking position bypass cooler can greatly reduce the volumes of the EGR gas inlet pipe, the EGR valve and the EGR cooler, and simultaneously can further reduce the temperature of the exhaust gas at the EGR gas exhaust branch pipe, so that the exhaust gas content in the inlet gas of the cylinder is higher, the EGR rate is higher, and the EGR gas taking. Secondly, the EGR gas taking position is in front of the turbine, exhaust gas does not pass through a supercharging system, pressure loss of EGR is small, and therefore the exhaust gas pressure at the EGR exhaust branch pipe on the gas inlet side is larger than fresh air after supercharging in the gas inlet manifold, EGR can spontaneously circulate under positive pressure difference, and meanwhile the working condition range of the rotating speed and torque of EGR which can be operated by the engine is larger.

Claims (6)

1. The utility model provides a gasoline supercharged engine exhaust gas recirculation system device, includes cylinder cap (1), the exhaust side of cylinder cap (1) is equipped with exhaust manifold (2), is equipped with inlet manifold (6) at the side of admitting air, its characterized in that: the exhaust manifold (2) is connected with a supercharging system, an EGR (exhaust gas recirculation) intake pipe (202) is communicated with the exhaust manifold (2), and the other end of the EGR intake pipe (202) is sequentially connected with an EGR valve (3), an EGR cooler (4) and an intake manifold (6); the cylinder cover (1) is also provided with an EGR (exhaust gas recirculation) air inlet water jacket (102), and the EGR air inlet pipe (202) is wrapped by the EGR air inlet water jacket (102);
the exhaust manifold (2) is communicated with a plurality of exhaust manifolds (201) at the same time at one side close to the cylinder cover (1), an exhaust side water jacket (101) is further arranged on the cylinder cover (1), the cross section of the exhaust side water jacket (101) is U-shaped, and the exhaust manifolds (201) and the exhaust manifold (2) are wrapped by three surfaces of the exhaust side water jacket;
air intake manifold (6) one end is connected supercharging system's gas outlet, and the other end is sealed, air intake manifold (6) bypass has a plurality of air intake manifold (601) of being connected to cylinder head (1) air inlet side, every air intake manifold (601) bypass has EGR exhaust branch pipe (603), and is a plurality of EGR exhaust branch pipe (603) all communicate with EGR exhaust manifold (602).
2. The exhaust gas recirculation system device of a gasoline supercharged engine according to claim 1, characterized in that: an EGR cooler air inlet (401) and an EGR cooler air outlet (402) are formed in the upper end of the EGR cooler (4), and an EGR cooler water inlet (403) and an EGR cooler water outlet (404) are formed in the horizontal direction of the EGR cooler (4); the air inlet (401) and the air outlet (402) of the EGR cooler are communicated through a U-shaped EGR cooling channel (405).
3. The exhaust gas recirculation system device of a gasoline supercharged engine according to claim 1, characterized in that: one end of the EGR valve (3) is provided with an EGR valve air inlet (301) communicated with the EGR air inlet pipe (202), and the other end of the EGR valve (3) is provided with an EGR valve air outlet (302) directly connected with an EGR cooler air inlet (401); the axis of the EGR valve (3) forms a certain included angle with the horizontal plane, and the height of one side close to the air inlet of the EGR valve (3) is lower than the other side on the axis of the EGR valve (3).
4. The exhaust gas recirculation system device of a gasoline supercharged engine according to claim 1, characterized in that: still be equipped with engine hood (5) on cylinder cap (1), be equipped with engine hood passageway (501) in engine hood (5), engine hood passageway (501) one end and EGR cooler gas outlet (402) intercommunication, the other end and EGR exhaust manifold (602) intercommunication.
5. The exhaust gas recirculation system device of a gasoline supercharged engine according to claim 3, characterized in that: and temperature sensors (7) are arranged at the air inlet (301) of the EGR valve and the air outlet (402) of the EGR cooler.
6. The exhaust gas recirculation system device of a gasoline supercharged engine according to claim 1, characterized in that: the supercharging system comprises a turbine (8) and a compressor (9), and the turbine (8) and the compressor (9) are in coaxial transmission; one end of the turbine (8) is communicated with the exhaust manifold (2), and the other end of the turbine is communicated with the catalyst (10); the air inlet end of the air compressor (9) is communicated with the air filter (11), the air outlet end of the air compressor is communicated with the intercooler (12), and the other end of the intercooler (12) is communicated with the air inlet header pipe (6) through the throttle valve (13).
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CN110344967A (en) * 2019-08-20 2019-10-18 中国重汽集团济南动力有限公司 A kind of single channel of in-line five cylinders diesel engine takes EGR exhaust system
JP2021169778A (en) * 2020-04-14 2021-10-28 マツダ株式会社 Intake system of engine and assembly method of the same
CN112182744B (en) * 2020-09-10 2022-11-04 东风汽车集团有限公司 EGR rate prediction method, device, equipment and medium
CN112963271B (en) * 2021-03-19 2024-04-09 广西玉柴机器股份有限公司 EGR system with intelligent thermal management
CN113027641B (en) * 2021-05-24 2021-09-24 江苏常发农业装备股份有限公司 Engine
CN113389663A (en) * 2021-08-05 2021-09-14 重庆鑫源动力制造有限公司 EGR pipeline system for engine

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CN106133301A (en) * 2014-04-04 2016-11-16 铃木株式会社 The subsidiary engine assembling structure of internal combustion engine for vehicle

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