CN109647861A - A kind of scrap-car dismantling control method - Google Patents
A kind of scrap-car dismantling control method Download PDFInfo
- Publication number
- CN109647861A CN109647861A CN201910037944.9A CN201910037944A CN109647861A CN 109647861 A CN109647861 A CN 109647861A CN 201910037944 A CN201910037944 A CN 201910037944A CN 109647861 A CN109647861 A CN 109647861A
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- car body
- plate
- chassis
- vehicle
- drive
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- 238000000034 method Methods 0.000 title claims abstract description 30
- 230000003028 elevating effect Effects 0.000 claims abstract description 45
- 230000007306 turnover Effects 0.000 claims abstract description 20
- 239000000463 material Substances 0.000 claims abstract description 10
- 230000000712 assembly Effects 0.000 claims abstract description 6
- 238000000429 assembly Methods 0.000 claims abstract description 6
- 230000006835 compression Effects 0.000 claims description 29
- 238000007906 compression Methods 0.000 claims description 29
- 238000009434 installation Methods 0.000 claims description 27
- 238000007790 scraping Methods 0.000 claims description 19
- 238000004804 winding Methods 0.000 claims description 19
- 230000008878 coupling Effects 0.000 claims description 6
- 238000010168 coupling process Methods 0.000 claims description 6
- 238000005859 coupling reaction Methods 0.000 claims description 6
- 238000005516 engineering process Methods 0.000 abstract description 3
- 238000010586 diagram Methods 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B09—DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
- B09B—DISPOSAL OF SOLID WASTE NOT OTHERWISE PROVIDED FOR
- B09B3/00—Destroying solid waste or transforming solid waste into something useful or harmless
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- Engineering & Computer Science (AREA)
- Environmental & Geological Engineering (AREA)
- Automobile Manufacture Line, Endless Track Vehicle, Trailer (AREA)
- Processing Of Solid Wastes (AREA)
Abstract
The invention discloses a kind of scrap-cars to disassemble control method, belong to car disassembling technology field, the method disassembles tipper based on a vehicle to realize, it includes chassis locking mechanism that vehicle, which disassembles tipper, turnover mechanism, elevating mechanism, car body position-limit mechanism and disassembly table, the car body position-limit mechanism includes car body clamping component and roof limit assembly, the chassis locking mechanism includes that there are two interval setting and the identical chassis locking assemblies of structure, two chassis locking assemblies include fixed frame, move material component and two symmetrically arranged compacting parts.The present invention can complete the fixed operation to different automobile types car body by car body position-limit mechanism, car body is set not shake during rotation and lifting, meets the needs of different automobile types, and car body position-limit mechanism can be clamped and go up and down to vehicle shell, chassis locking mechanism can lock chassis of vehicle body, so that worker be assisted to disassemble vehicle shell.
Description
Technical field
The present invention relates to car disassembling technology fields, disassemble overturning control method more particularly, to a kind of scrap-car.
Background technique
With the growth of vehicle dismantling amount, technique and process more sectionalization are disassembled, so more professional tear open need to be equipped with
Solve equipment.Scrap-car, according to the difference of year dismantling amount, need to formulate different dismantling works when being disassembled on disassembling flow line
Skill and process, and with the increase of dismantling amount, technique and process more sectionalization are disassembled, so, it need to be equipped with more professional
Device for disassembling, car body, cannot be entirely controlled during overturning, lack corresponding fixation, have centainly to operator
Security risk.It overturns later car body simultaneously also to need to fix again, just can guarantee that engine is smoothly dismantled.
The patent of invention of Patent No. CN102431608B discloses a kind of overturning equipment for scraped car, belongs to abandoned car
Processing equipment field.The tipping arrangement includes: pivoted arm, retaining mechanism, rack and driving mechanism；Wherein, the pivoted arm is equipped with
Retaining mechanism；The pivoted arm is arranged in the rack, and one end is flexibly connected with rack, and the other end is free end, free end energy
One end along connection rack flips an angle on the rack；One end of the pivoted arm connection rack, which is additionally provided with, drives the pivoted arm to turn over
The driving mechanism turned, is connect by the driving mechanism with the rack.Car can be fixed and be turned over and turn 90 degrees by the tipping arrangement,
Great convenience improves the dismantling efficiency of abandoned car to the dismantlement work of abandoned car engine and base element, and guarantees
Safety during dismantling.
But foregoing invention still has the disadvantage in that height, the length and width of the car body of first, different automobile types are equal
Be it is different, foregoing invention in actual operation can only be fixed the car body of certain vehicle, cannot to size compared with
Operation is fixed in big or lesser car body, reduces the practicality, it is difficult to be promoted on the market, second, foregoing invention
Worker cannot be assisted to disassemble the vehicle shell of car body, make worker that additional disassembling apparatus be needed to carry out the vehicle shell of car body
Disassembly brings trouble, third, foregoing invention and the structure for not having lifting for worker, dismantles worker to vehicle
During need to squat down or even fall and carry out dismantling operation, carry out disassembly operation using the posture squatted down for a long time, work can be given
The body of author brings biggish burden.
Summary of the invention
The purpose of the present invention is to provide a kind of scrap-cars to disassemble control method, to solve to be difficult in the prior art to not
It is fixed and cannot assist the technical issues of vehicle shell is disassembled with vehicle.
The present invention provides a kind of scrap-car dismantling control method, and the method disassembles tipper based on a vehicle come real
Existing, it includes chassis locking mechanism, turnover mechanism, elevating mechanism, car body position-limit mechanism and disassembly table, institute that vehicle, which disassembles tipper,
The two sides that disassembly table is arranged in chassis locking mechanism are stated, the top of disassembly table, the overturning is arranged in the car body position-limit mechanism
The two sides of disassembly table are arranged in mechanism, and the turnover mechanism is fixedly connected with elevating mechanism, and the car body position-limit mechanism includes
The two sides of roof limit assembly, the chassis is arranged in car body clamping component and roof limit assembly, the car body clamping component
Locking mechanism includes there are two interval setting and the identical chassis locking assembly of structure, two chassis locking assemblies include
There is fixed frame, move material component and two symmetrically arranged compacting parts, the top moved material component and fixed frame is set.
Further, the car body clamping component includes that loading plate, two shifting flitch and two are arranged at intervals on carrying
Slide bar below plate, the bottom of the loading plate correspond to each slide bar and are all provided with there are two extension board, and the slide bar is fixed on two
Between the extension board, what each shifting flitch can slide is set on two slide bars, each bottom for moving flitch
Portion is equipped with compression frame, and the bottom for compressing frame is set there are two spaced carrier block, and the carrier block is solid by bolt
It is scheduled on the bottom for compressing frame, the top of the carrier block is equipped with anti-slip layer.
Further, the car body clamping component further includes having a scraping wings and two cunnings for being arranged at intervals on bottom bearing plate
Dynamic rail road is equipped with the sliding shoe being slidably matched with it, the bottom of the sliding shoe and scraping wings on each sliding rail
It is fixedly connected, is equipped with drive rod at the top of each shifting flitch, set that there are two the cunnings that are symmetrical set on the scraping wings
Slot, the sliding slot are inclined to set, and each sliding slot corresponds to a drive rod, and institute's sliding slot is slidably matched with drive rod.
Further, one end bottom of the loading plate is set there are two extending seat, be equipped on each extending seat with
Its hinged push cylinder, the end of the scraping wings correspond to each push cylinder and are equipped with an engaging lug, the push gas
The output end of cylinder and corresponding engaging lug are hinged.
Further, the roof limit assembly includes the hydraulic cylinder that bottom bearing plate is arranged in, the hydraulic cylinder
Output end is arranged downwards, and the output end of the hydraulic cylinder is equipped with connection frame, and the bottom of the connection frame sets that there are two pressures
Tight disk.
Further, the compacting part includes mounting plate and the fixing seat that mounting plate one end is arranged in, the fixation
Seat is equipped with the compact heap hinged with it, and one end of the compact heap is equipped with rubber layer, and the other end of the compact heap, which is equipped with, to be prolonged
Ear is stretched, the end of the mounting plate is equipped with supporting vertical plate, and the top of the supporting vertical plate is equipped with rotation axis, covers in the rotation axis
Equipped with rotor plate, the connecting rod hinged with the two, the bottom of the mounting plate are equipped between the end and extension ear of the rotor plate
Portion is equipped with bottom plate, and the side wall of the bottom plate is equipped with the compression cylinder hinged with it, the output end of the compression cylinder and rotation
The end of plate is hinged.
Further, the shifting material component includes that rotary shaft and two are arranged at intervals at the top of fixed frame along a straight line
Sliding rail, the middle section of fixed frame is arranged in the rotary shaft, and rotary shaft and fixed frame are rotatablely connected, on each sliding rail
Equipped with the feedblock being slidably matched with it, each feedblock corresponds to a mounting plate, each mounting plate and corresponding
Feedblock between be equipped with both the support frame that is fixedly connected, be arranged with driver plate, the driver plate in the rotation axis
Both ends be equipped with extension rod, each extension rod corresponds to a feedblock, each extension rod and corresponding feeding
Be equipped between block with both hinged driving plate, the bottom of the fixed frame be equipped with self-locking motor, the self-locking motor it is defeated
It is connected between outlet and rotary shaft by shaft coupling.
Further, the elevating mechanism includes there are two being symmetrical set and the identical lifting assembly of structure, each
The lifting assembly includes lifting cabinet, lifting platform and two sliding upright bars being vertically arranged in lifting cabinet, the lifting
Platform is set in two sliding upright bars, and the top of the lifting cabinet is equipped with rotating electric machine and two spaced bearing blocks, and two
Being equipped between a bearing block is in horizontally disposed installation axle, is arranged with driven gear, the electric rotating in the installation axle
The driving gear engaged with driven gear is arranged on the output end of machine.
Further, the attachment base that each lifting assembly also includes winding motor, is arranged at the top of lifting platform
The installation side plate being arranged on lifting cabinet side wall with two is equipped with the company being rotatablely connected with the two between two installation side plates
The output end of spindle, the winding motor is connect with connecting shaft end by shaft coupling, is arranged in each installation axle
Drive sprocket is set on the attachment base there are two the elevating chain being firmly connected with it, and each drive sprocket is one corresponding
Elevating chain, the drive sprocket and corresponding elevating chain engage, and it is equal to correspond to each elevating chain in the connecting shaft
Equipped with a winding sprocket wheel, the elevating chain and corresponding winding sprocket engagement.
Further, the turnover mechanism include there are two being separately positioned on overturning component on two lifting platform side walls,
The mounting base that each overturning component includes carrier and is arranged at the top of carrier, each mounting base are equipped with
The rotating cylinder being rotatablely connected with it, the rotating cylinder be equipped with mounting rack, the loading plate be fixed on two mounting racks it
Between, it is arranged with ring gear on the rotating cylinder, the top of the carrier is equipped with driving motor, on the output end of the driving motor
It is arranged with the driving gear engaged with ring gear.
Compared with prior art, the beneficial effects of the present invention are:
First, the present invention is equipped with chassis locking mechanism, turnover mechanism, elevating mechanism, car body position-limit mechanism and disassembly table, car body limit
Position mechanism is used to complete the fixed operation to different automobile types car body, shake car body will not during rotation and lifting
It is dynamic, meet the needs of different automobile types, and car body position-limit mechanism can be clamped and go up and down to vehicle shell, chassis locking mechanism energy
Enough to lock to chassis of vehicle body, assistance worker disassembles vehicle shell, to solve to be difficult in the prior art to different automobile types
It is fixed and cannot assist the technical issues of vehicle shell is disassembled.
Second, car body position-limit mechanism of the present invention, car body position-limit mechanism includes car body clamping component and roof limit assembly,
Can complete the fixed operation to different automobile types car body by car body position-limit mechanism, make car body during rotation and lifting not
It can shake, ensure that the life security of worker, carrier block is able to carry out disassembly, and compression frame is enable to press from both sides vehicle shell
Tightly, worker will can disassemble vehicle shell after chassis of vehicle body and the disassembly of vehicle shell from car body, the energy under elevating mechanism effect
Carrier block is enough set to be located at the bottom of chassis of vehicle body, and two compression frames can clamp vehicle shell, make car body will not be in overturning
It shakes in the process.
Third, the present invention is equipped with elevating mechanism, elevating mechanism includes that there are two lifting assemblies, can be made by elevating mechanism
Lift work occurs for clamped car body, so that car body is gone up and down to certain height and disassembles convenient for worker, avoids work
Author is disassembled using undesirable posture and brings biggish burden to the body of worker.
Fourth, chassis locking mechanism of the present invention, chassis locking mechanism includes that there are two chassis locking assemblies, passes through lock chassis
The chassis of vehicle body of different automobile types can be locked by determining mechanism, occur that chassis of vehicle body will not during separating with vehicle shell
It shakes, is dismantled convenient for vehicle shell of the worker to car body.
Fifth, the present invention can make clamped car body rotate by turnover mechanism, car body is enable to overturn to one
Fixed angle is disassembled convenient for worker in different angle car bodies.
Sixth, the present invention is equipped with roof limit assembly, compression plate can be driven to the roof of car body by hydraulic cylinder works
It is compressed, car body is made not shift during overturning, improve safety of the invention.
Detailed description of the invention
It, below will be to specific in order to illustrate more clearly of the specific embodiment of the invention or technical solution in the prior art
Embodiment or attached drawing needed to be used in the description of the prior art be briefly described, it should be apparent that, it is described below
Attached drawing is some embodiments of the present invention, for those of ordinary skill in the art, before not making the creative labor
It puts, is also possible to obtain other drawings based on these drawings.
Fig. 1 is schematic perspective view of the invention；
Fig. 2 is schematic front view of the invention；
Fig. 3 is sectional perspective structural schematic diagram one of the invention；
Fig. 4 is partial schematic sectional view of the invention；
Fig. 5 is the partial exploded view of car body clamping component；
Fig. 6 is the schematic cross-sectional view of chassis locking mechanism；
Fig. 7 is enlarged drawing at A in Fig. 6；
Fig. 8 is sectional perspective structural schematic diagram two of the invention；
Fig. 9 is partial side schematic diagram of the invention.
Appended drawing reference:
Chassis locking mechanism 1, chassis locking assembly 1a, fixed frame 1b, turnover mechanism 2 overturn component 2a, mounting base 2b, rotation
Cylinder 2c, mounting rack 2d, ring gear 2e, driving motor 2f, drive gear 2g, elevating mechanism 3, and lifting assembly 3a, lifting cabinet 3a1 rise
Platform 3a2 is dropped, upright bar 3a3, rotating electric machine 3b, bearing block 3b1, installation axle 3b2, driven gear 3b3, driving gear 3b4 are slided, is received
Motor 3c, attachment base 3c1, installation side plate 3c2, connecting shaft 3c3, drive sprocket 3c4, elevating chain 3c5 are rolled up, sprocket wheel 3c6 is wound,
Car body position-limit mechanism 4, roof limit assembly 4a, hydraulic cylinder 4b, connection frame 4c, compression plate 4d, disassembly table 5, car body clamping component
6, loading plate 6a move flitch 6a1, slide bar 6a2, extension board 6a3, compress frame 6a4, carrier block 6a5, scraping wings 6a6, sliding rail
6a7, sliding shoe 6b, drive rod 6c, sliding slot 6d, extending seat 6e, push cylinder 6f, engaging lug 6g are moved and are expected component 7, rotary shaft 7a,
Sliding rail 7b, feedblock 7c, support frame 7d, driver plate 7e, extension rod 7f, drive rod 7g, self-locking motor 7h, compacting part 8, installation
Plate 8a, fixing seat 8a1, compact heap 8a2 extend ear 8b, supporting vertical plate 8c, rotation axis 8d, rotor plate 8e, connecting rod 8f, bottom plate
8g, compression cylinder 8h.
Specific embodiment
Technical solution of the present invention is clearly and completely described below in conjunction with attached drawing, it is clear that described implementation
Example is a part of the embodiment of the present invention, instead of all the embodiments.
The component for the embodiment of the present invention for usually describing and showing in attached drawing here can be with a variety of different configurations
To arrange and design.Therefore, the detailed description of the embodiment of the present invention provided in the accompanying drawings is not intended to limit below and is wanted
The scope of the present invention of protection is sought, but is merely representative of selected embodiment of the invention.
Based on the embodiments of the present invention, those of ordinary skill in the art are obtained without making creative work
The every other embodiment obtained, shall fall within the protection scope of the present invention.
In the description of the present invention, it should be noted that term " center ", "upper", "lower", "left", "right", "vertical",
The orientation or positional relationship of the instructions such as "horizontal", "inner", "outside" be based on the orientation or positional relationship shown in the drawings, merely to
Convenient for description the present invention and simplify description, rather than the device or element of indication or suggestion meaning must have a particular orientation,
It is constructed and operated in a specific orientation, therefore is not considered as limiting the invention.In addition, term " first ", " second ",
" third " is used for descriptive purposes only and cannot be understood as indicating or suggesting relative importance.
In the description of the present invention, it should be noted that unless otherwise clearly defined and limited, term " installation ", " phase
Even ", " connection " shall be understood in a broad sense, for example, it may be being fixedly connected, may be a detachable connection, or be integrally connected；It can
To be mechanical connection, it is also possible to be electrically connected；It can be directly connected, can also can be indirectly connected through an intermediary
Connection inside two elements.For the ordinary skill in the art, above-mentioned term can be understood at this with concrete condition
Concrete meaning in invention.
Below with reference to shown in Fig. 1 to Fig. 9, the embodiment of the invention provides a kind of scrap-cars to disassemble control method, described
Method disassembles tipper based on a vehicle to realize, vehicle dismantling tipper includes chassis locking mechanism 1, turnover mechanism 2, rises
The two sides of disassembly table 5, the car body is arranged in descending mechanism 3, car body position-limit mechanism 4 and disassembly table 5, the chassis locking mechanism 1
Position-limit mechanism 4 is arranged in the top of disassembly table 5, and the turnover mechanism 2 is arranged in the two sides of disassembly table 5, the turnover mechanism 2 with
Elevating mechanism 3 is fixedly connected, and the car body position-limit mechanism 4 includes car body clamping component 6 and roof limit assembly 4a, the vehicle
The two sides of roof limit assembly 4a are arranged in body clamping component 6, and the chassis locking mechanism 1 includes there are two interval setting and tying
Structure identical chassis locking assembly 1a, two chassis locking assembly 1a include fixed frame 1b, move material component 7 and two
Symmetrically arranged compacting part 8, the top moved material component 7 and fixed frame 1b is set；It can be complete by car body position-limit mechanism 4
The fixed operation of pairs of different automobile types car body, makes car body not shake during rotation and lifting, ensure that work
The life security of person, carrier block 6a5 are able to carry out disassembly, enable to compress frame 6a4 and are clamped to vehicle shell, and worker is by car body
Chassis can disassemble vehicle shell after dismantling with vehicle shell from car body, carrier block 6a5 can be made to be located at vehicle by elevating mechanism 3
The bottom on body chassis, and two compression frame 6a4 can clamp vehicle shell, shake car body will not during overturning
It is dynamic, it can make clamped car body that lift work occur by elevating mechanism 3, so that car body is gone up and down to certain height and be convenient for
Worker disassembles, and worker is avoided to disassemble and bring to the body of worker biggish negative using undesirable posture
Load, can make clamped car body rotate, car body is enable to overturn to certain angle by turnover mechanism 2, be convenient for work
Author disassembles in different angle car bodies, can be locked to the chassis of vehicle body of different automobile types by chassis locking mechanism 1
It is fixed, so that chassis of vehicle body is not shaken during separating with vehicle shell, is dismantled convenient for vehicle shell of the worker to car body.
Specifically, the car body clamping component 6 includes that loading plate 6a, two shifting flitch 6a1 and two are arranged at intervals on
Slide bar 6a2 below loading plate 6a, the bottom of the loading plate 6a correspond to each slide bar 6a2 and are all provided with there are two extension board 6a3, institute
It states slide bar 6a2 to be fixed between two extension board 6a3, what each shifting flitch 6a1 can be slided is set in two
On slide bar 6a2, it is each it is described move flitch 6a1 bottom be equipped with compress frame 6a4, it is described compress frame 6a4 bottom set there are two
Spaced carrier block 6a5, the carrier block 6a5 are bolted on the bottom for compressing frame 6a4, the carrier block 6a5
Top be equipped with anti-slip layer；The fixed operation to different automobile types car body can be completed by car body position-limit mechanism 4, is revolving car body
Turn and will not shake during going up and down, ensure that the life security of worker, carrier block 6a5 is able to carry out disassembly, makes
Vehicle shell can be clamped by compressing frame 6a4, and worker can be enterprising from car body by vehicle shell after dismantling chassis of vehicle body with vehicle shell
Disassembly to carrier block 6a5 can be completed by backing out bolt in row dismantling, worker.
Specifically, the car body clamping component 6 further includes having a scraping wings 6a6 and two are arranged at intervals on the bottom loading plate 6a
Sliding rail 6a7, each sliding rail 6a7 on be equipped with the sliding shoe 6b, the sliding shoe 6b being slidably matched with it
Bottom be fixedly connected with scraping wings 6a6, be equipped with drive rod 6c, the scraping wings 6a6 at the top of each shifting flitch 6a1
On set that there are two the sliding slot 6d being symmetrical set, the sliding slot 6d to be inclined to set, the corresponding drive of each sliding slot 6d
Lever 6c, institute sliding slot 6d and drive rod 6c are slidably matched；Sliding rail 6a7 is for being installed and being oriented to sliding shoe 6b, and two
A sliding slot 6d is inclined to set, and move drive rod 6c can along the length direction of slide bar 6a2 during pushing plate is mobile,
So that scraping wings 6a6 is able to drive the two drive rod 6c being slidably matched with sliding slot 6d movements in the process of moving, makes drive rod
6c, which is able to drive, moves flitch 6a1 movement, and two shifting flitch 6a1 is enable to relatively move or be moved away from.
Specifically, one end bottom of the loading plate 6a is set there are two extending seat 6e, it is all provided on each extending seat 6e
There is the push cylinder 6f hinged with it, the end of the scraping wings 6a6 corresponds to each push cylinder 6f and is equipped with an engaging lug
6g, the output end of the push cylinder 6f and corresponding engaging lug 6g are hinged；Push cylinder 6f work can be drivingly connected
Ear 6g horizontal extension makes engaging lug 6g be able to drive scraping wings 6a6 and moves, scraping wings 6a6 is made in the process of moving
It enough drives two drive rod 6c being slidably matched with sliding slot 6d mobile, is able to drive drive rod 6c and moves flitch 6a1 movement, make two
A shifting flitch 6a1 can be relatively moved or is moved away from, and two shifting flitch 6a1 can drive two compression frame 6a4 mobile respectively.
Specifically, the roof limit assembly 4a includes the hydraulic cylinder 4b that the bottom loading plate 6a is arranged in, it is described hydraulic
The output end of cylinder 4b is arranged downwards, and the output end of the hydraulic cylinder 4b is equipped with connection frame 4c, the bottom of the connection frame 4c
Portion is set there are two compression plate 4d；Hydraulic cylinder 4b work can drive compression plate 4d to compress the roof of car body, and car body is made to exist
It will not shift during overturning.
Specifically, the compacting part 8 includes mounting plate 8a and the fixing seat 8a1 that the one end mounting plate 8a is arranged in, institute
It states fixing seat 8a1 and is equipped with rubber layer, the compact heap equipped with one end of the compact heap 8a2, the compact heap 8a2 hinged with it
The other end of 8a2, which is equipped with, extends ear 8b, and the end of the mounting plate 8a is equipped with supporting vertical plate 8c, the top of the supporting vertical plate 8c
Equipped with rotation axis 8d, it is arranged with rotor plate 8e on the rotation axis 8d, is set between the end and extension ear 8b of the rotor plate 8e
Have with both the bottom of hinged connecting rod 8f, the mounting plate 8a be equipped with bottom plate 8g, the side wall of the bottom plate 8g be equipped with
Its hinged compression cylinder 8h, the end of the output end and rotor plate 8e of the compression cylinder 8h are hinged；Compression cylinder 8h work
Rotor plate 8e can be driven to rotate around the axis of rotation axis 8d, rotor plate 8e is made to be able to drive connecting rod 8f movement, make to extend ear
8b can be moved, to enable compact heap 8a2 to rotate and carry out compression operation to the chassis side wall of car body, just
In making chassis of vehicle body not shake during separating with vehicle shell.
Specifically, the shifting material component 7 includes that rotary shaft 7a and two are arranged at intervals on the top fixed frame 1b along a straight line
The sliding rail 7b in portion, the middle section of fixed frame 1b is arranged in the rotary shaft 7a, and rotary shaft 7a and fixed frame 1b is rotatablely connected, often
It is equipped with the feedblock 7c, each feedblock 7c being slidably matched with it on a sliding rail 7b and corresponds to a mounting plate 8a, often
The support frame 7d being fixedly connected with the two, the rotation are equipped between a mounting plate 8a and corresponding feedblock 7c
Driver plate 7e is arranged on axis 8d, the both ends of the driver plate 7e are equipped with extension rod 7f, and each extension rod 7f is one corresponding
Feedblock 7c is equipped with the driving plate 7g hinged with the two between each extension rod 7f and corresponding feedblock 7c,
The bottom of the fixed frame 1b is equipped with self-locking motor 7h, passes through shaft coupling between the output end and rotary shaft 7a of the self-locking motor 7h
Device connection；The chassis of vehicle body of different automobile types can be locked by chassis locking mechanism 1, divide chassis of vehicle body with vehicle shell
It will not shake from during, be dismantled convenient for vehicle shell of the worker to car body, self-locking motor 7h work can drive
Rotary shaft 7a rotation, rotary shaft 7a are able to drive driver plate 7e and rotate, and two driving plate 7g is enable to rotate simultaneously,
To enable two feedblock 7c to relatively move or be moved away from, two compacting parts 8 is enable to relatively move or move opposite to each other
It is dynamic, compression operation is carried out convenient for the chassis of vehicle body to different in width.
Specifically, the elevating mechanism 3 is symmetrical set including there are two and the identical lifting assembly 3a of structure, each
The lifting assembly 3a includes that lifting cabinet 3a1, lifting platform 3a2 and two slidings being vertically arranged in lifting cabinet 3a1 are vertical
Bar 3a3, the lifting platform 3a2 are set on two sliding upright bar 3a3, and the top of the lifting cabinet 3a1 is equipped with rotating electric machine 3b
With two spaced bearing block 3b1, being equipped between two bearing block 3b1 is in horizontally disposed installation axle 3b2, described
It is arranged with driven gear 3b3 on installation axle 3b2, is arranged on the output end of the rotating electric machine 3b and is engaged with driven gear 3b3
Driving gear 3b4；It can make clamped car body that lift work occur by elevating mechanism 3, car body is enable to go up and down to one
Fixed height is disassembled convenient for worker, avoid worker using undesirable posture disassemble and to the body band of worker
Carry out biggish burden, rotating electric machine 3b work can drive driving gear 3b4 to rotate, and driving gear 3b4 is able to drive driven tooth
3b3 rotation is taken turns, driven gear 3b3 is made to drive installation axle 3b2 rotation, installation axle 3b2 is able to drive two drive sprocket 3c4 and occurs
Rotation makes drive sprocket 3c4 be able to drive corresponding elevating chain 3c5 movement, makes elevating chain 3c5 in mobile process
Middle drive attachment base 3c1 is mobile, so that lifting platform 3a2 is moved on sliding upright bar 3a3, is able to drive lifting platform 3a2 and holds
Carrier vertical lifting.
Specifically, the company that each lifting assembly 3a also includes winding motor 3c, is arranged at the top of lifting platform 3a2
Between joint chair 3c1 and two the installation side plate 3c2, two installation side plate 3c2 being arranged on lifting cabinet 3a1 side wall be equipped with
The output end of the connecting shaft 3c3, the winding motor 3c of the two rotation connection are connect with the end connecting shaft 3c3 by shaft coupling,
It is arranged with drive sprocket 3c4 on each installation axle 3b2, sets that there are two be firmly connected with it on the attachment base 3c1
Elevating chain 3c5, each drive sprocket 3c4 corresponding elevating chain a 3c5, the drive sprocket 3c4 and corresponding
Elevating chain 3c5 engagement, correspond to each elevating chain 3c5 on the connecting shaft 3c3 and be equipped with a winding sprocket wheel 3c6, institute
State elevating chain 3c5 and corresponding winding sprocket wheel 3c6 engagement；Installation axle 3b2 is able to drive two drive sprocket 3c4 and occurs
Rotation makes drive sprocket 3c4 be able to drive corresponding elevating chain 3c5 movement, makes elevating chain 3c5 in mobile process
Middle drive attachment base 3c1 is mobile, so that lifting platform 3a2 is moved on sliding upright bar 3a3, is able to drive lifting platform 3a2 and holds
Carrier vertical lifting, winding motor 3c are able to drive connecting shaft 3c3 and rotate, and enable two winding sprocket wheel 3c6 to lifting
Chain 3c5 is wound, and the safety of chain drive is improved.
Specifically, the turnover mechanism 2 includes that there are two the overturning components being separately positioned on two lifting platform 3a2 side walls
2a, each overturning component 2a include carrier and the mounting base 2b that is arranged at the top of carrier, each installation
Seat 2b is equipped with the rotating cylinder 2c, the rotating cylinder 2c being rotatablely connected with it and is equipped with mounting rack 2d, and the loading plate 6a is fixed
Between two mounting rack 2d, ring gear 2e is arranged on the rotating cylinder 2c, the top of the carrier is equipped with driving electricity
Machine 2f is arranged with the driving gear 2g engaged with ring gear 2e on the output end of the driving motor 2f；It can by turnover mechanism 2
So that clamped car body is rotated, car body is enable to overturn to certain angle, convenient for worker in different angle car bodies
It is disassembled, driving motor 2f work can make that gear 2g is driven to rotate, and make that gear 2g is driven to be able to drive ring gear 2e hair
Raw rotation, enables rotating cylinder 2c to rotate, and so that the loading plate 6a being located between two mounting rack 2d is rotated, to make
Car body clamping component 6 rotates with motor vehicles bodies.
Control method of the present invention includes the following steps:
(1) vehicle is moved to the top of disassembly table 5, can complete to consolidate different automobile types car body by car body position-limit mechanism 4
It is set for industry, car body is made not shake during rotation and lifting；
(2) carrier block 6a5 is able to carry out disassembly, enable compress frame 6a4 vehicle shell is clamped, worker by chassis of vehicle body with
Vehicle shell can be disassembled from car body after the disassembly of vehicle shell；
Dismantling in the step (2) further comprises:
It can be drivingly connected ear 6g horizontal extension by push cylinder 6f work, engaging lug 6g is made to be able to drive scraping wings 6a6 hair
Raw movement makes scraping wings 6a6 be able to drive the two drive rod 6c being slidably matched with sliding slot 6d movements in the process of moving, makes
Drive rod 6c, which is able to drive, moves flitch 6a1 movement, and two shifting flitch 6a1 is enable to relatively move or be moved away from, two shiftings material
Plate 6a1 can drive two compression frame 6a4 mobile respectively, carrier block 6a5 can be made to be located at chassis of vehicle body by elevating mechanism 3
Bottom, and two compression frame 6a4 can clamp vehicle shell, so that car body is not shaken during overturning, pass through liter
Descending mechanism 3 can make clamped car body that lift work occur, enable car body go up and down to certain height convenient for worker into
Row dismantling；
Rotating electric machine 3b work can drive driving gear 3b4 to rotate, and driving gear 3b4 is able to drive driven gear 3b3 rotation,
Driven gear 3b3 is set to drive installation axle 3b2 rotation, installation axle 3b2 is able to drive two drive sprocket 3c4 and rotates, makes to pass
Movable sprocket 3c4 is able to drive corresponding elevating chain 3c5 movement, makes the elevating chain 3c5 company of drive in the process of moving
Joint chair 3c1 is mobile, so that lifting platform 3a2 is moved on sliding upright bar 3a3, so that lifting platform 3a2 is able to drive carrier vertical
Lifting, winding motor 3c is able to drive connecting shaft 3c3 and rotates, enable two winding sprocket wheel 3c6 to elevating chain 3c5 into
Row winding, improves the safety of chain drive；
Clamped car body can be made to rotate by turnover mechanism 2, car body is enable to overturn to certain angle, be convenient for work
Author disassembles in different angle car bodies, and driving motor 2f work can make that gear 2g is driven to rotate, and makes sliding tooth
Wheel 2g is able to drive ring gear 2e and rotates, and rotating cylinder 2c is enable to rotate, and makes to be located at holding between two mounting rack 2d
Support plate 6a rotates, so that car body clamping component 6 be made to rotate with motor vehicles bodies；
The chassis of vehicle body of different automobile types can be locked by chassis locking mechanism 1, separate chassis of vehicle body with vehicle shell
During will not shake, dismantled convenient for vehicle shell of the worker to car body, self-locking motor 7h work can drive rotation
Shaft 7a rotation, rotary shaft 7a are able to drive driver plate 7e and rotate, and two driving plate 7g is enable to rotate simultaneously, from
And two feedblock 7c is enable to relatively move or be moved away from, so that two compacting parts 8 is relatively moved or is moved away from,
Compression operation is carried out convenient for the chassis of vehicle body to different in width, compression cylinder 8h work can drive rotor plate 8e around rotation axis 8d
Axis rotation, so that rotor plate 8e is able to drive connecting rod 8f mobile, enable to extend ear 8b and move, to make compact heap
8a2 can rotate and carry out compression operation to the chassis side wall of car body, convenient for separating chassis of vehicle body with vehicle shell
It will not shake in the process.
Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the present invention., rather than its limitations；To the greatest extent
Pipe present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that: its according to
So be possible to modify the technical solutions described in the foregoing embodiments, or to some or all of the technical features into
Row equivalent replacement；And these are modified or replaceed, various embodiments of the present invention technology that it does not separate the essence of the corresponding technical solution
The range of scheme.
Claims (10)
1. a kind of scrap-car disassembles control method, the method disassembles tipper based on a vehicle to realize, which is characterized in that
Vehicle dismantling tipper include chassis locking mechanism (1), turnover mechanism (2), elevating mechanism (3), car body position-limit mechanism (4) and
Disassembly table (5), chassis locking mechanism (1) setting exist in the two sides of disassembly table (5), car body position-limit mechanism (4) setting
The top of disassembly table (5), the turnover mechanism (2) are arranged in the two sides of disassembly table (5), the turnover mechanism (2) and elevator
Structure (3) is fixedly connected, and the car body position-limit mechanism (4) includes car body clamping component (6) and roof limit assembly (4a), described
In the two sides of roof limit assembly (4a), the chassis locking mechanism (1) includes that there are two intervals for car body clamping component (6) setting
Setting and the identical chassis locking assembly (1a) of structure, two chassis locking assemblies (1a) include fixed frame (1b),
Material component (7) and two symmetrically arranged compacting parts (8) are moved, shifting material component (7) is arranged at the top of fixed frame (1b)；
Described method includes following steps:
(1) vehicle is moved to the top of disassembly table 5, can complete to consolidate different automobile types car body by car body position-limit mechanism 4
It is set for industry, car body is made not shake during rotation and lifting；
(2) it is dismantled based on carrier block 6a5, makes to compress frame 6a4 vehicle shell is clamped, worker is by chassis of vehicle body and vehicle shell
Vehicle shell can be disassembled from car body after disassembly；
Dismantling in the step (2) further comprises:
By push cylinder 6f task driven engaging lug 6g horizontal extension, makes engaging lug 6g that scraping wings 6a6 be driven to move, make
Scraping wings 6a6 drives two drive rod 6c being slidably matched with sliding slot 6d mobile in the process of moving, drives drive rod 6c
It is mobile to move flitch 6a1, make two shifting flitch 6a1 relative movements or is moved away from, two shifting flitch 6a1 drive two compressions respectively
Frame 6a4 is mobile, so that carrier block 6a5 is located at the bottom of chassis of vehicle body by elevating mechanism 3, and two compression frame 6a4 are by vehicle shell
It clamps, car body is made not shake during overturning, make clamped car body that lifting occur by elevating mechanism 3 and make
Industry goes up and down car body to certain height and disassembles convenient for worker；
By rotating electric machine 3b task driven driving gear 3b4 rotate, driving gear 3b4 drive driven gear 3b3 rotation, make from
Moving gear 3b3 drives installation axle 3b2 rotation, and installation axle 3b2 drives two drive sprocket 3c4 to rotate, makes drive sprocket 3c4
It drives corresponding elevating chain 3c5 mobile, makes elevating chain 3c5 drive attachment base 3c1 mobile in the process of moving, make
Lifting platform 3a2 is moved on sliding upright bar 3a3, and lifting platform 3a2 is made to drive carrier vertical lifting, and winding motor 3c drives connection
Axis 3c3 rotates, and winds two winding sprocket wheel 3c6 to elevating chain 3c5；
So that clamped car body is rotated by turnover mechanism 2, overturn car body to certain angle, convenient for worker not
Same angle car body is disassembled, and driving motor 2f work makes that gear 2g is driven to rotate, and makes that gear 2g is driven to drive ring gear
2e rotates, and rotating cylinder 2c is made to rotate, and so that the loading plate 6a being located between two mounting rack 2d is rotated, to make
Car body clamping component 6 rotates with motor vehicles bodies；
It is locked by chassis of vehicle body of the chassis locking mechanism 1 to different automobile types, makes chassis of vehicle body in the mistake separated with vehicle shell
It will not shake in journey, be dismantled convenient for vehicle shell of the worker to car body, self-locking motor 7h task driven rotary shaft 7a turns
Dynamic, rotary shaft 7a drives driver plate 7e to rotate, and makes two driving plate 7g while rotating, to make two feedblock 7c
It relatively moves or is moved away from, make two relative movements of compacting part 8 or be moved away from, convenient for the chassis of vehicle body to different in width
Compression operation is carried out, compression cylinder 8h task driven rotor plate 8e is rotated around the axis of rotation axis 8d, is driven rotor plate 8e and is connected
Extension bar 8f is mobile, moves extension ear 8b, so that compact heap 8a2 be made to rotate and carry out to the chassis side wall of car body
Operation is compressed, convenient for making chassis of vehicle body not shake during separating with vehicle shell.
2. scrap-car according to claim 1 disassembles tipper, which is characterized in that car body clamping component (6) packet
Loading plate (6a), two shiftings flitch (6a1) and two slide bars (6a2) being arranged at intervals below loading plate (6a) are included, it is described
The bottom of loading plate (6a) corresponds to each slide bar (6a2) and is all provided with there are two extension board (6a3), and the slide bar (6a2) is fixed on two
Between a extension board (6a3), what each shifting flitch (6a1) can be slided is set on two slide bars (6a2), often
It is a it is described move flitch (6a1) bottom be equipped with compress frame (6a4), it is described compress frame (6a4) bottom set there are two interval set
The carrier block (6a5) set, the carrier block (6a5) are bolted on the bottom for compressing frame (6a4), the carrier block
The top of (6a5) is equipped with anti-slip layer.
3. scrap-car according to claim 2 disassembles tipper, which is characterized in that the car body clamping component (6) is also
It include the sliding rail (6a7) that scraping wings (6a6) and two are arranged at intervals on the bottom loading plate (6a), each sliding rail
The sliding shoe (6b) being slidably matched with it is equipped on road (6a7), the bottom of the sliding shoe (6b) and scraping wings (6a6) are fixed
Connection is equipped with drive rod (6c) at the top of each shiftings flitch (6a1), sets that there are two be in pair on the scraping wings (6a6)
Claiming the sliding slot (6d) of setting, the sliding slot (6d) is inclined to set, and each sliding slot (6d) corresponds to a drive rod (6c),
Institute's sliding slot (6d) is slidably matched with drive rod (6c).
4. scrap-car according to claim 3 disassembles tipper, which is characterized in that one end bottom of the loading plate (6a)
Portion is set there are two extending seat (6e), is equipped with the push cylinder hinged with it (6f) on each extending seat (6e), described to push away
The end of flitch (6a6) corresponds to each push cylinder (6f) and is equipped with an engaging lug (6g), the push cylinder (6f) it is defeated
Outlet and corresponding engaging lug (6g) are hinged.
5. scrap-car according to claim 1 disassembles tipper, which is characterized in that roof limit assembly (4a) packet
Setting is included in the hydraulic cylinder (4b) of the bottom loading plate (6a), the output end of the hydraulic cylinder (4b) is arranged downwards, described
The output end of hydraulic cylinder (4b) is equipped with connection frame (4c), and the bottom of the connection frame (4c) is set there are two compression plate (4d).
6. scrap-car according to claim 1 disassembles tipper, which is characterized in that the compacting part (8) includes
In the fixing seat (8a1) of the one end mounting plate (8a), the fixing seat (8a1) is equipped with hinged with it for mounting plate (8a) and setting
Compact heap (8a2), one end of the compact heap (8a2) are equipped with rubber layer, and the other end of the compact heap (8a2), which is equipped with, extends ear
The end of (8b), the mounting plate (8a) are equipped with supporting vertical plate (8c), and the top of the supporting vertical plate (8c) is equipped with rotation axis
(8d) is arranged with rotor plate (8e) on the rotation axis (8d), and the end of the rotor plate (8e) and extending is set between ear (8b)
There is the connecting rod (8f) hinged with the two, the bottom of the mounting plate (8a) is equipped with bottom plate (8g), the side wall of the bottom plate (8g)
It is equipped with the compression cylinder (8h) hinged with it, the end of the output end and rotor plate (8e) of the compression cylinder (8h) is hinged.
7. scrap-car according to claim 6 disassembles tipper, which is characterized in that the shifting expects that component (7) include
Rotary shaft (7a) and two sliding rails (7b) being arranged at intervals at the top of fixed frame (1b) along a straight line, rotary shaft (7a) setting
In the middle section of fixed frame (1b), and rotary shaft (7a) and fixed frame (1b) are rotatablely connected, and are all provided on each sliding rail (7b)
There is the feedblock (7c) being slidably matched with it, each feedblock (7c) corresponds to a mounting plate (8a), each mounting plate
The support frame (7d) being fixedly connected with the two, the rotation axis (8d) are equipped between (8a) and corresponding feedblock (7c)
On be arranged with driver plate (7e), the both ends of the driver plate (7e) are equipped with extension rod (7f), and each extension rod (7f) is corresponding
One feedblock (7c), be equipped between each extension rod (7f) and corresponding feedblock (7c) with both it is hinged
The bottom of driving plate (7g), the fixed frame (1b) is equipped with self-locking motor (7h), the output end of the self-locking motor (7h) and rotation
It is connected between shaft (7a) by shaft coupling.
8. scrap-car according to claim 2 disassembles tipper, which is characterized in that the elevating mechanism (3) includes
Two are symmetrical set and the identical lifting assembly of structure (3a), and each lifting assembly (3a) includes lifting cabinet
(3a1), lifting platform (3a2) and two sliding upright bars (3a3) being vertically arranged in lifting cabinet (3a1), the lifting platform (3a2)
It is set on two sliding upright bars (3a3), the top of the lifting cabinet (3a1) is equipped with rotating electric machine (3b) and two interval settings
Bearing block (3b1), being equipped between two bearing blocks (3b1) is in horizontally disposed installation axle (3b2), the installation axle
It is arranged on (3b2) driven gear (3b3), is arranged on the output end of the rotating electric machine (3b) and is nibbled with driven gear (3b3)
The driving gear (3b4) of conjunction.
9. scrap-car according to claim 8 disassembles tipper, which is characterized in that each lifting assembly (3a) is also
It include winding motor (3c), the attachment base (3c1) being arranged at the top of lifting platform (3a2) and two settings in lifting cabinet
Installation side plate (3c2) on (3a1) side wall is equipped with the connection being rotatablely connected with the two between two installation side plates (3c2)
The output end of axis (3c3), the winding motor (3c) is connect with the end connecting shaft (3c3) by shaft coupling, each installation
It is arranged on axis (3b2) drive sprocket (3c4), sets that there are two the lift chains that are firmly connected with it on the attachment base (3c1)
Item (3c5), the corresponding elevating chain (3c5) of each drive sprocket (3c4), the drive sprocket (3c4) and right with it
The elevating chain (3c5) answered engages, and corresponds to each elevating chain (3c5) on the connecting shaft (3c3) and is equipped with a winding chain
It takes turns (3c6), the elevating chain (3c5) and the engagement of corresponding winding sprocket wheel (3c6).
10. scrap-car according to claim 8 disassembles tipper, which is characterized in that the turnover mechanism (2) includes
Two overturning components (2a) being separately positioned on two lifting platform (3a2) side walls, each overturning component (2a) include
The mounting base (2b) for having carrier and being arranged at the top of carrier, each mounting base (2b) is equipped with to be rotatablely connected with it
Rotating cylinder (2c), the rotating cylinder (2c) are equipped with mounting rack (2d), and the loading plate (6a) is fixed on two mounting racks
It between (2d), is arranged with ring gear (2e) on the rotating cylinder (2c), the top of the carrier is equipped with driving motor (2f), described
The driving gear (2g) engaged with ring gear (2e) is arranged on the output end of driving motor (2f).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910037944.9A CN109647861B (en) | 2019-01-16 | 2019-01-16 | Scrapped vehicle disassembly control method |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910037944.9A CN109647861B (en) | 2019-01-16 | 2019-01-16 | Scrapped vehicle disassembly control method |
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| CN110421651A (en) * | 2019-08-23 | 2019-11-08 | 惠州捷耀数控机械有限公司 | A kind of full automatic timber machining center |
| CN111687174A (en) * | 2020-06-10 | 2020-09-22 | 中铁物总资源科技有限公司 | Automatic disassembly process method and device for railway scrapped wagon carriage |
| CN112582138A (en) * | 2020-12-03 | 2021-03-30 | 浙江侨邦电力科技有限公司 | Dry-type transformer convenient to dismouting |
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