CN109647797A - A kind of lithium battery gasket cleaning station - Google Patents
A kind of lithium battery gasket cleaning station Download PDFInfo
- Publication number
- CN109647797A CN109647797A CN201910055850.4A CN201910055850A CN109647797A CN 109647797 A CN109647797 A CN 109647797A CN 201910055850 A CN201910055850 A CN 201910055850A CN 109647797 A CN109647797 A CN 109647797A
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- CN
- China
- Prior art keywords
- gasket
- cleaning
- module
- air
- cartridge clip
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B5/00—Cleaning by methods involving the use of air flow or gas flow
- B08B5/02—Cleaning by the force of jets, e.g. blowing-out cavities
- B08B5/023—Cleaning travelling work
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B13/00—Accessories or details of general applicability for machines or apparatus for cleaning
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/02—Cleaning by the force of jets or sprays
- B08B3/022—Cleaning travelling work
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/10—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
- B08B3/12—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration by sonic or ultrasonic vibrations
- B08B3/123—Cleaning travelling work, e.g. webs, articles on a conveyor
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/90—Devices for picking-up and depositing articles or materials
- B65G47/91—Devices for picking-up and depositing articles or materials incorporating pneumatic, e.g. suction, grippers
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B21/00—Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects
- F26B21/001—Drying-air generating units, e.g. movable, independent of drying enclosure
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B21/00—Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects
- F26B21/004—Nozzle assemblies; Air knives; Air distributors; Blow boxes
Abstract
The invention proposes a kind of automatic cleaning stations for lithium battery gasket, it includes gasket automatic charging module, gasket cleaning and wind leaching module, gasket drying module, gasket automatic blanking module and empty folder cleaning module, wherein, the gasket to be cleaned is contained in cartridge clip in a stacked fashion.The gasket is taken out from the cartridge clip and is sent into the gasket cleaning and wind leaching module by the gasket automatic charging module, and the empty cartridge clip is sent into the empty and presss from both sides cleaning module.The gasket cleaning and wind leaching module slightly wash the positive and negative surface of the gasket, fine purifiation and wind leaching are handled.The gasket drying module carries out drying and processing to the cleaned gasket.The empty folder cleaning module carries out ultrasonic cleaning to the empty cartridge clip.And the gasket of drying is sent into the empty cartridge clip through empty folder cleaning module processing by the gasket automatic blanking module.
Description
Technical field
This application involves field of lithium, more particularly relate to the cleaning station of lithium battery gasket.
Background technique
It needs to assist using gasket in Production Process of Lithium Battery, used gasket surface can residual ceramic powder and other
Minute impurities need to clean gasket before reusing.Traditional cleaning method is cleaning by hand, and this method is time-consuming to take
Power and inefficiency, and cleaning quality is difficult to ensure.
Summary of the invention
For the demand, the invention proposes a kind of automatic cleaning stations for lithium battery gasket comprising gasket is certainly
Dynamic feeding module, gasket cleaning and wind leaching module, gasket drying module, gasket automatic blanking module and empty press from both sides cleaning module,
Wherein, the gasket to be cleaned is contained in cartridge clip in a stacked fashion.The gasket automatic charging module includes first straight
Line transmission line, steering unit, second straight line transmission line, baffle plate unit and feeding unit material, and be configured to: by the first straight line
Transmission line transmits the cartridge clip along the longitudinal direction of the gasket, and the first straight line transmission line is equipped with the positive and negative detection of cartridge clip and passes
Sensor is to guarantee the orientation consistency of the cartridge clip；The adjacent first straight line transmission line of the steering unit and described second is directly
Line transmission line, and 90 degree of changes occur for the direction of motion for being configured to the cartridge clip for transmitting the longitudinal direction along the gasket
Change, is moved hence into the second straight line transmission line with the short side direction along the gasket；The baffle plate unit for make by
The cartridge clip stop motion of the second straight line transmission line is simultaneously located in predeterminated position, and the baffle plate unit has
There is rectangular base plate, a long side of the rectangular base plate is connect with the tail end of the second straight line transmission line, and another long edge position is set
There is flapper；Also, the gasket for being taken out from the cartridge clip and being sent into the gasket cleaning by the feeding unit material
And wind drenches module, and the empty cartridge clip is sent into the empty and presss from both sides cleaning module.The gasket cleaning and wind drench module pair
The positive and negative surface of the gasket is slightly washed, fine purifiation and wind leaching are handled.The gasket drying module is to the cleaned gasket
Carry out drying and processing.The empty folder cleaning module carries out ultrasonic cleaning to the empty cartridge clip.And the gasket is automatic
The gasket of drying is sent into the empty cartridge clip through empty folder cleaning module processing by cutting module.
Wherein, the steering unit has smooth rake and smooth flat part；The higher end of the rake
The tail end of the first straight line transmission line is connected, and lower one end of the rake then connects the flat part；It is described flat
Portion has the rectangular shape almost the same with the gasket, wherein a short side of the flat part connects the rake, separately
The first air cushion portion is provided at one short side, a long side connects the beginning of the second straight line transmission line, another long edge position
It is provided with the second air cushion portion；First air cushion portion has the shape similar with the short side section of the cartridge clip, second gas
Pad portion has the shape similar with the long side section of the cartridge clip；First air cushion portion include be fixed on it is more on the first bottom plate
A first air bag, wherein first air bag constitutes the inward faces in first air cushion portion；Second air cushion portion includes solid
Due to multiple second air bags on the second bottom plate, wherein second air bag constitutes the inward faces in second air cushion portion；And
And each of described first air bag is connected to corresponding one in second air bag via passage gas, the air flue
It is of the same size.Preferably, the surface of the rake and the first straight line transmission line is at 4-7 degree angle.
Wherein, the feeding unit material includes cartridge clip transfer component and gasket loading assemblies, and the cartridge clip transfer component includes
Transfer portion for clamping the clamping part of the cartridge clip and for driving the clamping part, and the gasket loading assemblies include
Gasket jacking portion, feeding sucking disk part and empty press from both sides material returned portion；Gasket jacking portion includes lifting cylinder and height sensor, with
Just the gasket is jacked up from the cartridge clip and rises to preset height；The feeding sucking disk part includes rotating disk mechanism and sucker
Mechanism, the rotating disk mechanism include turntable, gear, rack gear, cylinder and buffer, and the sucking disc mechanism is equally spaced circumferentially
It is set on the rotating disk mechanism；Wherein, the sucking disc mechanism includes multiple suckers made of elastic material, vacuum chamber, electricity
Magnet valve, air intake duct, exhaust duct, gas source and auxiliary adsorption piece, the sucker are connect with the vacuum chamber gas, and the vacuum chamber is logical
It crosses two-bit triplet solenoid valve and is separately connected the air intake duct and the exhaust duct, the air intake duct is connect with high-pressure air source, described
Exhaust duct is connect by check valve with aspiration pump；The auxiliary adsorption piece includes micromotor, eccentric wheel and drive rod, wherein
Described drive rod one end connects the eccentric wheel, and the other end connects the sucker；The sucker is inverted conical shape, and opening diameter
For 3-4cm.
Wherein, the empty folder cleaning module includes megasonic cleaning module and vacuum drying component；The ultrasonic wave is clear
Washing component includes the rinse bath for accommodating cleaning solution, supersonic generator and auxiliary cleaning part；The auxiliary cleaning part includes water
Pump, inner and outer shell, two input nozzles, central axis, driving wheel, mixed turbine, the first and second passive air inlets, the inner housing
It is fixed on the central axis with the outer housing by sealing bearing, to be limited between the outer housing and the inner housing
First fluid space out limits second fluid space between the inner housing and the central axis；The outer housing lower part
Be formed with the first taper canister portion, the inner housing lower part is formed with the second taper canister portion, the end of the second taper canister portion with
The outlet for leading to the second fluid space in the first fluid space, the first taper canister portion are limited between the mixed turbine
End and the mixed turbine between limit the outlet in first fluid space, the input nozzle connects the water pump, and sets
It sets on the side of the outer housing and jet expansion is directed at the blade of the driving wheel, the first passive air inlet setting
In the upper end surface of the outer housing, and it is located above the driving wheel, and the second passive air inlet is arranged described
The lateral position of inner housing, and between the driving wheel and the mixed turbine.
Wherein, the gasket cleaning and wind leaching module include transmission line, slightly wash portion, fine purifiation portion, wind leaching portion and shield certainly
Dynamic headstock gear；The thick portion of washing include it is multiple connect with the first high-pressure water and is that the thick of universal type washes spray head, equably
The upper and lower of the transmission line is set to along the transmission line；The thick portion of washing includes multiple connecting with the second high-pressure water and being
The fine purifiation spray head of universal type is equably set to the upper and lower of the transmission line, second high pressure water along the transmission line
Drainage is crossed with higher level compared to first high-pressure water in source；Wind leaching portion include high-pressure air source, tuyere and
Servo mechanism, wherein be provided with multiple rows of tuyere with lower section above it along the transmission line；The tuyere includes hollow circle
Platform shape shell, cylindrical inner prop and venthole, the periphery of the inner prop are provided with a plurality of helicla flute, and the helicla flute abuts described outer
The inner sidewall of shell is to form a plurality of helical intake, and axial pore is arranged in the narrow end surface center of the shell, and the axial direction pore is logical
It crosses inside conical cavity and the helical intake is connected to form venthole.Preferably, the helicla flute and the inner prop
The angle of bottom surface is between 10-15 degree, and the interior cone angle of the inside conical cavity is between 60-65 degree, the length of the inner prop
Degree is 20-26cm, and the diameter of the helical intake is 3-6mm, and the shield automatic opening-closing uses process control cylinder
Driving shield opens and closes automatically.
Wherein, the gasket drying module includes air heating part and fan, and the air heating part includes electric heater
And temperature sensor, the temperature sensor detection air themperature are heated to default temperature to control the electric heater for air
Degree, the fan is set to above and below the path along the transmission path of the gasket, guaranteed by sensor described in
Fan can be detected in damage.
Wherein, the gasket automatic blanking module includes rotating disk mechanism and sucking disc mechanism, the rotating disk mechanism include turntable,
Gear, rack gear, cylinder and buffer, and the sucking disc mechanism is equally spaced on the rotating disk mechanism；Wherein, the suction
Disc mechanism includes that multiple suckers made of elastic material, vacuum chamber, solenoid valve, air intake duct, exhaust duct and gas source and auxiliary are inhaled
Attachment, the sucker are connect with the vacuum chamber gas, the vacuum chamber by two-bit triplet solenoid valve be separately connected it is described into
Air flue and the exhaust duct, the air intake duct are connect with high-pressure air source, and the exhaust duct is connect by check valve with aspiration pump；Institute
Stating auxiliary adsorption piece includes micromotor, eccentric wheel and drive rod, wherein described drive rod one end connects the eccentric wheel, separately
One end connects the sucker；The sucker is inverted conical shape, and opening diameter is 3-4cm.Further, under the gasket is automatic
Expect that module further includes bar code reading unit.
Detailed description of the invention
Now, attached drawing detailed description of the present invention embodiment in an illustrative manner will be referred to, in which:
Fig. 1-3 schematically shows the part of the gasket automatic charging module of cleaning station according to the present invention；
Fig. 4 schematically shows sucking disc mechanisms according to the present invention；
Fig. 5 schematically shows the gasket cleaning and wind leaching module of cleaning station according to the present invention；
Fig. 6 schematically shows the tuyere in the gasket cleaning and wind leaching module of cleaning station according to the present invention；And
Fig. 7 schematically shows the auxiliary cleaning part of the empty folder cleaning module of cleaning station according to the present invention.
Specific embodiment
Lithium battery gasket cleaning station of the invention includes gasket automatic charging module, gasket cleaning and wind leaching module, gasket
Drying module, gasket automatic blanking module and empty press from both sides cleaning module.
In the present invention, gasket to be cleaned is placed in cartridge clip, for example, each cartridge clip can store 300 gaskets.
Fig. 1 shows the partial view of gasket automatic charging module of the invention.Gasket automatic charging module may include
First straight line transmission line, steering unit, second straight line transmission line, baffle plate unit, feeding unit material.
During the work time, manually cartridge clip is placed on first straight line transmission line so that cartridge clip onwards transmission.First is straight
It is provided with the positive and negative detection sensor of cartridge clip (such as color sensor) on line transmission line, is used to detect the color mark of cartridge clip side
Label (such as blue), guarantee the consistency in cartridge clip direction.System prompt is alarmed if cartridge clip is put back.On first straight line transmission line
Be additionally provided with weight sensor, for sensing the variation of load capacity on first straight line transmission line, i.e., because place cartridge clip caused by
Weight change.In the present invention, when the weight gain and preset value that weight sensor detects are not inconsistent, i.e., currently first
When gasket quantity included in the cartridge clip placed on linear transmission line and preset value (such as 300) are not inconsistent, first straight line is passed
Motor break-off or reduction revolving speed in defeated line, and sounded an alarm by the warning device in first straight line transmission line.
Steering unit is arranged to connect with the beginning of the tail end of first straight line transmission line and second straight line transmission line, for making
90 degree of variations occur for the direction of motion of the cartridge clip of first straight line transmission line output, set hence into vertical with first straight line transmission line
The second straight line transmission line set.In the present invention, for manually-operated convenience, on first straight line transmission line, the fortune of cartridge clip
Dynamic direction is parallel with the long side of gasket, and correspondingly, on second straight line transmission line, the direction of motion of cartridge clip will become and gasket
Short side is parallel.
Steering unit has rake and flat part (being not shown for reasons of clarity).The connection of rake one end
The tail end of first straight line transmission line, the other end then connect flat part, and (opposite with relatively small coefficient of friction
For linear transmission line).Therefore, when cartridge clip is driven to the tail end of first straight line transmission line, will based on effect of inertia into
Enter the rake of steering unit, and is snapped down to flat part along rake acceleration.
Flat part has the shape almost the same with cartridge clip and is slightly larger than cartridge clip, and has relatively small coefficient of friction.?
In the present invention, cartridge clip is rectangular shape, and correspondingly flat part has substantially rectangular shape, and a short side connects rake,
To receive cartridge clip.The first air cushion portion (not shown) is provided at another short side in rectangular planar portion.The one of rectangular planar portion
The beginning of a long side connection second straight line transmission line, and another long edge position is then provided with the second air cushion portion (not shown).
First air cushion portion has the shape similar with the short side section of cartridge clip, and the second air cushion portion has the long side with cartridge clip
The similar shape in section.First air cushion portion may include multiple first air bags being fixed on the first bottom plate, wherein the first air bag
Constitute the inward faces in the first air cushion portion.Second air cushion portion may include multiple second air bags being fixed on the second bottom plate,
In the second air bag constitute the second air cushion portion inward faces.Each first air bag is connected to corresponding second airbag gas, and excellent
Air flue between each first air bag of selection of land and corresponding second air bag is configured to be of the same size and length.
According to the present invention, when cartridge clip accelerates into flat part via rake, will occur at once with the first air cushion portion
It hits, and stops the movement on first straight line transmission line direction under the action of the first air cushion portion.At the same time, cartridge clip with
Under effect of impact between first air cushion portion, the Incompressible gas in the first air bag is discharged first under the extruding of impact force
Air bag, and enter the second air bag along air flue, to be inflated to the second air bag.Due between the first air bag and the second air bag
Air flue length having the same, therefore, multiple second air bags in the second air cushion portion will be inflated the substantially same time, and court
It inside heaves, to rely on the cartridge clip in the second air cushion portion to generate inside active force on flat part, by cartridge clip towards second straight line
The beginning of transmission line pushes.Those skilled in the art are based on foregoing description it is understood that the tilt angle and rake of rake
It is beneficial to be that the kinergety that cartridge clip provides realizes pallet material pile by first straight line transmission line with the smooth surface of flat part
90 degree of steerings of the direction of motion.It, can be with very simple and durable structure and without additional consumption by steering unit of the invention
Be able to achieve 90 degree of the cartridge clip of movement steerings, so as to avoid in existing machinery steering mechanism labyrinth and may be to cartridge clip
Caused by mechanical damage.
Second straight line transmission line moves cartridge clip along cartridge clip short side direction, and enters baffle plate unit (not completely in its tail end
It shows).Baffle plate unit has substantially rectangular bottom plate, and the tail end of a long side of rectangular base plate and second straight line transmission line connects
It connects, is equipped with flapper in another long edge position of rectangular base plate.When cartridge clip enters in baffle plate unit, flapper drives in motor
Predeterminated position is moved under dynamic, to cartridge clip be positioned, so as to subsequent operation.It should be readily apparent to one skilled in the art that living
The predeterminated position of dynamic baffle can be configured according to the size of cartridge clip, no longer specific herein to discuss.
In the present invention, based on the considerations of stability and impact force, rake is preferably configured to transmit with first straight line
At 4-7 degree angle it is further preferred that smooth baffle can be set, in the two sides of rake with limit in the load-bearing surface of line
The movement of cartridge clip processed.
Feeding unit material includes cartridge clip transfer component and gasket loading assemblies, such as shown in Fig. 2-3.Cartridge clip transfer component includes
Clamping part and transfer portion.Clamping part may include clamping jaw, for clamping cartridge clip；Transfer portion is used to that clamping part to be driven to move, with
Cartridge clip is set to reach feeding station.
Gasket loading assemblies include gasket jacking portion, feeding sucking disk part and empty folder material returned portion.Gasket jacking portion includes rising
Sending down abnormally ascending cylinder and height sensor.When the cartridge clip equipped with gasket is transferred load to feeding station by cartridge clip transfer component, lifting cylinder will
Gasket is jacked up from cartridge clip, and so that gasket is risen to preset height under the cooperation of height sensor.
Feeding sucking disk part includes rotating disk mechanism and sucking disc mechanism.As shown in figure 3, rotating disk mechanism includes turntable, gear, tooth
Item, cylinder and buffer.At work, cylinder drive rack moves in a straight line, and gear is by driving turntable with engaging for rack gear
Rotary motion, buffer are used for the buffer limit after turntable is rotated to predetermined position, avoid that impact vibration occurs.
In the present invention, a sucking disc mechanism is provided on turntable every 90 degree.As shown in figure 3, when turntable rotation is supreme
When expecting station, the gasket (i.e. uppermost a piece of gasket) on preset height position will be adsorbed on sucking disc mechanism, when
When the sucking disc mechanism is further rotated to blowing station, sucking disc mechanism releases the absorption to the disc.
Sucking disc mechanism include sucker made of multiple elastic materials, vacuum chamber, solenoid valve, air intake duct, exhaust duct, gas source and
Assist adsorption piece.As shown in figure 4, multiple suckers are distributed on the outer surface of sucking disc mechanism, gas connection is carried out with vacuum chamber.
Vacuum chamber is separately connected air intake duct and exhaust duct by two-bit triplet solenoid valve, wherein air intake duct is connect with high-pressure air source, exhaust
Road is connect by check valve with aspiration pump.Assisting adsorption piece may include micromotor, eccentric wheel and drive rod, drive rod one end
Connecting eccentric wheel, other end connecting sucker.
During the work time, when sucking disc mechanism is rotated to (i.e. feeding station) above gasket, control unit controls electromagnetism
Valve is connected to vacuum chamber with exhaust duct, is formed about negative pressure in vacuum chamber, sucker by air suction process, is located under sucker
The gasket of side is then adsorbed on sucker under the action of negative pressure.It is existing since there may be absorption between the gasket of storage stacked on top of each other
As therefore, in the present invention in order to once only adsorb individual gasket, while sucker suction gasket, micromotor starts to drive
Movable eccentric wheel rotation, eccentric wheel drive drive rod microvibration up and down, are avoided between adjacent pads by this microvibration
Adhesion occurs, to realize that one inhales a piece of effect.
When turntable further rotates (such as rotation 180 degree), and sucking disc mechanism is made to reach blowing station, control unit control
Solenoid valve processed is connected to vacuum chamber with air intake duct, and therefore, the high pressure gas in high-pressure air source enters vacuum chamber via air intake duct, and
It is sprayed outward via sucker.It is adsorbed in the gasket of chuck surface therefore is detached from sucker under the action of jet-stream wind, and along pre-
Determine direction movement.In the present invention, since jet-stream wind not only acts as the effect for making gasket be detached from sucker, also acting as makes disengaging
The effect that gasket is moved towards predetermined discharge position, therefore, jet-stream wind need to have preferable directional stability, for this purpose, this
The sucker of invention uses inverted conical shape, and opening size cannot be excessive, such as opening diameter is preferably between 3-4cm.
After completing to the feeding of all gaskets in a cartridge clip, lifting cylinder declines and returns to initial position.Then,
Empty presss from both sides material returned portion and pinches empty into empty folder cleaning module, to carry out cleaning operation to it.
As shown in figure 5, gasket cleaning and wind leaching module include transmission line, slightly wash portion, fine purifiation portion, wind leaching portion and shield certainly
Dynamic headstock gear.As previously mentioned, gasket will be discharged by sucker and is placed in by its jet-stream wind exported on blowing station
On the transmission line of gasket cleaning and wind leaching module.In gasket cleaning and wind leaching module, gasket will be in the induced effect of transmission line
Under successively by slightly washing portion, fine purifiation portion and wind leaching portion, to undergo cleaning operation.
In the present invention, slightly the portion of washing include connect with high-pressure water slightly wash spray head, be equably set to along transmission line
The upper and lower of transmission line, to guarantee that gasket upper and lower surface during across slightly portion is washed is rinsed incessantly, by gasket
Surface overwhelming majority impurity particle cleans up.It slightly washes spray head and uses universal type spray head preferably to facilitate to adjust and rinse angle.Essence
Washing portion has structure identical with portion is slightly washed and setting, the difference is that is accommodated in the high-pressure water connected crosses drainage
There is higher level relative to the thick portion of washing, to be further ensured that the water washing effect of gasket surface.
Wind leaching portion includes high-pressure air source, tuyere and servo mechanism, wherein is provided with above it with lower section along transmission line
Multiple rows of tuyere, tuyere purge the upper and lower surfaces of gasket under the drive of servo mechanism simultaneously, will remain on tray surface
Moisture blow off.
The shield automatic opening-closing includes that shield and driving cylinder, process control cylinder drive shield automatic
It opens and closes.
As shown in fig. 6, tuyere may include hollow round table shape shell, cylindrical inner prop and venthole.Inner prop periphery is provided with
A plurality of helicla flute, helicla flute abut housing interior side-wall to form a plurality of helical intake, are arranged in the narrow end surface center of shell axial
Pore is connected to form venthole by the cavity and helical intake of inside cone.In the present invention, helicla flute and inner prop
The angle of bottom surface is between 10-15 degree, and for the interior cone angle of inner chambers between 60-65 degree, interior column length is 20-26cm, spiral
The diameter of air flue is 3-6mm, so that forming longer flow channel inside tuyere, and gas has biggish slipstream
Speed can effectively change to enhance the speed of tuyere output gas and have specific flow direction property compared to common tuyere
Kind purging effect.
After leaving gasket cleaning and wind leaching module, gasket enters gasket drying module under the drive of transmission line.Gasket
Drying module may include air heating part and fan.Air heating part includes electric heater and temperature sensor, temperature sensing
Device detects air themperature and is heated to preset temperature to control electric heater for air.Fan is set to the upper of transmission line along transmission line
Side and lower section carry out drying operation to gasket surface so that the hot-air in air heating part to be blowed to the positive and negative surface of gasket.
Guarantee that the fan can be detected in damage by sensor.
Secondary pollution in order to avoid cartridge clip to gasket is additionally provided with empty folder cleaning mould in gasket cleaning station of the invention
Block, to be cleaned to the empty folder released through gasket automatic charging module.In the present invention, empty folder cleaning module can wrap
Include megasonic cleaning module and vacuum drying component.
Megasonic cleaning module includes for receiving empty folder and equipped with the rinse bath of cleaning solution, supersonic generator and auxiliary
Help cleaning part.Supersonic generator is used to provide ultrasonic signal into rinse bath, and including for providing the generation of electromagnetic energy
Device and energy converter for converting electromagnetic energy into mechanical vibrational energy.Preferably, can be arranged in the bottom of rinse bath multiple super
Sonic generator.
As shown in fig. 7, auxiliary cleaning part may include water pump (not shown), inner and outer shell, two input nozzles, centers
Axis, driving wheel, mixed turbine, the first and second passive air inlets.Inner and outer shell is fixed on central axis by sealing bearing, and inside
First fluid space is limited between outer housing, second fluid space is limited between inner housing and central axis, wherein outer housing
Lower part is formed with the first taper canister portion, and correspondingly inner housing lower part is also formed with the second taper canister portion.Second taper canister portion
First fluid space is led in the outlet that second fluid space is limited between end and mixed turbine.The end of first taper canister portion
The outlet that first fluid space is limited between end and mixed turbine, the liquid outlet as auxiliary cleaning part.
Two input nozzles are arranged in shell side, and jet expansion is substantially aligned with the blade of driving wheel.First is passive
Air inlet is located above driving wheel, and endface on the shell is arranged.Water pump extracts the liquid in rinse bath out, and sprays via input
Mouth is sprayed to the blade of driving wheel, so that driving wheel, central axis and mixed turbine be made to rotate jointly.Air near driving wheel
By the high speed impact of liquid, while liquid and air are got rid of by driving wheel to outer casing inner wall, are thus formed about in driving wheel low
Pressure area, thus air enters first fluid space, and impact and driving wheel of the air in liquid via the first passive air inlet
It is ground into tiny bubble under the dissection of blade, is pre-mixed with liquid.
The liquid for being mixed with air reaches mixed gas via the space between the first and second taper canister portions under the effect of gravity
Near wheel, the liquid of attachment is got rid of the outlet to first fluid space by high-speed rotating mixed turbine, meanwhile, second fluid space
It is formed with low-pressure area, thus air also will enter second via the second passive air inlet (it is set on the side of inner housing)
Body space.The air sucked in second fluid space under the shearing and peptizaiton of mixed turbine disperse at tiny bubble and with it is attached
Close liquid is sufficiently mixed, to be formed about the high-speed liquid rich in bubble in mixed turbine, this liquid is via first fluid
The outlet in space is spouting from cleaning auxiliary unit.It should be readily apparent to one skilled in the art that in use, driving wheel is located at
On the liquid level of rinse bath, mixed turbine is located under the liquid level of rinse bath.
In rinse bath, empty folder will be placed near auxiliary cleaning part, and therefore, the high pressure of auxiliary cleaning part output is (high
Speed) water flow will wash away cartridge clip surface to enhance the cleaning ability to its surface；At the same time, due to auxiliary cleaning part output
High pressure water flow in be rich in a large amount of bubble, the presence of these bubbles can also enhance ultrasonic cleaning effect, substantially improve ultrasound
Cleaning efficiency.In addition, generating pull of vacuum by the impact of input water flow in auxiliary cleaning part, reduce air sucking institute
The energy needed, while this specific structure can guarantee continuous gas entry, it is ensured that mixed gas effect；Moreover, those skilled in the art
Member is readily appreciated that, due to assisting the presence of cleaning part, bulk particle that may be present can be in auxiliary cleaning part in rinse bath
Blade effect is lower pulverized, therefore can effectively avoid because the presence of these bulk particles can at water impact cartridge clip surface
Can be to the damage on cartridge clip surface, and the damage to pump.
In empty folder cleaning module, empty, which is clipped in after ultrasonic cleaning, is transferred load to vacuum drying component.Vacuum is dry
Dry component may include vacuum tank, vacuum unit and heating unit.After empty double-layered quilt is put into vacuum tank, heating unit
Vacuum tank inside (pressing from both sides to empty) is heated, while vacuum unit carries out vacuumize process to vacuum tank inside.This
Field technical staff is readily appreciated that, in this vacuum drying module, compares common heating drying mode, can significantly improve dry
Dry efficiency is particularly advantageous to empty and presss from both sides this dry tack free processing with hollow structural member.As an example, heating unit
For resistance wire or any other heating element, vacuum unit is realized by vacuum pump.
Gasket automatic blanking module is used to for cleaned gasket being put into the empty for also passing through cleaning folder.Of the invention
Gasket automatic blanking module includes rotating disk mechanism and sucking disc mechanism.It is similar to gasket automatic charging module, rotating disk mechanism herein
It may include turntable, gear, rack gear, cylinder and buffer.When turntable is rotated to when inhaling part station, manipulating chucks mechanism is by gasket
It is sucked away from transmission line；When turntable is further rotated to discharge station, manipulating chucks mechanism releases are to the absorption of disc and sent
Enter in empty folder.
Sucking disc mechanism include sucker made of multiple elastic materials, vacuum chamber, solenoid valve, air intake duct, exhaust duct, gas source and
Assist adsorption piece.Multiple suckers are distributed on the outer surface of sucking disc mechanism, carry out gas connection with vacuum chamber.Vacuum chamber passes through
Two-bit triplet solenoid valve is separately connected air intake duct and exhaust duct, wherein air intake duct is connect with high-pressure air source, and exhaust duct passes through unidirectional
Valve is connect with aspiration pump.Auxiliary adsorption piece may include micromotor, eccentric wheel and drive rod, and the connection of drive rod one end is eccentric
Wheel, other end connecting sucker.
During the work time, when sucking disc mechanism is rotated to gasket, control unit control solenoid valve makes vacuum chamber
It is connected to exhaust duct, negative pressure is formed about in vacuum chamber, sucker by air suction process, the gasket below sucker then exists
It is adsorbed on sucker under suction function.Sucking disc mechanism is made to reach blowing when turntable further rotates (such as rotation 180 degree)
When station, control unit control solenoid valve is connected to vacuum chamber with air intake duct, therefore, high pressure gas in high-pressure air source via into
Air flue enters vacuum chamber, and sprays outward via sucker.It is adsorbed in the gasket of chuck surface therefore under the action of jet-stream wind
It is detached from sucker, and is moved along predetermined direction.In the present invention, since jet-stream wind not only acts as the work for making gasket be detached from sucker
With also acting as the effect that move towards predetermined discharge position of gasket for making to be detached from, therefore, jet-stream wind needs to have preferable square
To stability, for this purpose, sucker of the invention uses inverted conical shape, and opening size cannot be excessive, such as opening diameter preferably exists
Between 3-4cm.
Gasket automatic blanking module of the invention further includes bar code reading unit, is arranged on turntable for reading pad
The two dimensional code of on piece.In the present invention, gasket is equipped with two dimensional code to record the information such as gasket wash number.It is reported when gasket reaches
After useless number, adsorbed gasket will be sent into waste product rewinding case by sucking disc mechanism on scrapping station, rather than be set
In empty folder.
By gasket cleaning station proposed by the invention, mode that can be full-automatic and energy-efficient is realized to the clear of gasket
It washes, solves the shortcomings of the prior art.
In the foregoing description, the principle of the present invention is retouched referring to specific illustrative embodiment of the invention
It states.It will be obvious, however, to one skilled in the art, that without departing substantially from spirit of the invention defined in the appended claims
And in the case where range, the present invention can be carry out various modifications or be changed.Therefore, specification and its attached drawing should be considered as and is shown
Example property is and not restrictive.
Claims (10)
1. a kind of lithium battery gasket cleaning station comprising gasket automatic charging module, gasket cleaning and wind leaching module, gasket drying
Module, gasket automatic blanking module and empty press from both sides cleaning module, wherein the gasket to be cleaned is contained in a stacked fashion
In cartridge clip, it is characterised in that:
The gasket automatic charging module include first straight line transmission line, steering unit, second straight line transmission line, baffle plate unit and
Feeding unit material, and be configured to: the cartridge clip is transmitted along the longitudinal direction of the gasket by the first straight line transmission line, it is described
First straight line transmission line is equipped with the positive and negative detection sensor of cartridge clip to guarantee the orientation consistency of the cartridge clip；The steering unit
The adjacent first straight line transmission line and the second straight line transmission line, and be configured to pass the longitudinal direction along the gasket
90 degree of variations occur for the direction of motion of the defeated cartridge clip, hence into the second straight line transmission line along the short of the gasket
Edge direction movement；The baffle plate unit be used for make by the second straight line transmission line the cartridge clip stop motion and by its
It is positioned at predeterminated position, and the baffle plate unit has rectangular base plate, a long side of the rectangular base plate is straight with described second
The tail end of line transmission line connects, and another long edge position is equipped with flapper；Also, the feeding unit material is used for the gasket from institute
It states and the gasket cleaning and wind leaching module is taken out and be sent into cartridge clip, and the empty cartridge clip is sent into the empty folder cleaning
Module；
The gasket cleaning and wind leaching module slightly wash the positive and negative surface of the gasket, fine purifiation and wind leaching are handled；
The gasket drying module carries out drying and processing to the cleaned gasket；
The empty folder cleaning module carries out ultrasonic cleaning to the empty cartridge clip；And
The gasket of drying is sent into the sky through empty folder cleaning module processing by the gasket automatic blanking module
The cartridge clip.
2. cleaning station as described in claim 1, wherein the steering unit has smooth rake and smooth flat
Portion；The higher end of the rake connects the tail end of the first straight line transmission line, and lower one end of the rake is then
Connect the flat part；The flat part has the rectangular shape almost the same with the gasket, wherein the one of the flat part
Short side connects the rake, and the first air cushion portion is provided at another short side, and a long side connects the second straight line and passes
The beginning of defeated line, another long edge position are provided with the second air cushion portion；
First air cushion portion have the shape similar with the short side section of the cartridge clip, second air cushion portion have with it is described
The similar shape in the long side section of cartridge clip；First air cushion portion includes multiple first air bags being fixed on the first bottom plate,
Described in the first air bag constitute the inward faces in first air cushion portion；Second air cushion portion includes being fixed on the second bottom plate
Multiple second air bags, wherein second air bag constitutes the inward faces in second air cushion portion；Also, first air bag
Each of be connected to corresponding one in second air bag via passage gas, the air flue is of the same size.
3. cleaning station as claimed in claim 2, wherein the surface of the rake and the first straight line transmission line is at 4-7
Spend angle.
4. cleaning station as claimed in claim 2, wherein the feeding unit material includes cartridge clip transfer component and gasket feeding group
Part, the cartridge clip transfer component include the clamping part for clamping the cartridge clip and the transfer portion for driving the clamping part,
And the gasket loading assemblies include gasket jacking portion, feeding sucking disk part and empty folder material returned portion；
Gasket jacking portion includes lifting cylinder and height sensor, so as to by the gasket from jacked up in the cartridge clip and on
Rise to preset height；
The feeding sucking disk part includes rotating disk mechanism and sucking disc mechanism, and the rotating disk mechanism includes turntable, gear, rack gear, cylinder
And buffer, and the sucking disc mechanism is equally spaced circumferentially set on the rotating disk mechanism；Wherein, the sucking disc mechanism packet
Multiple suckers made of elastic material, vacuum chamber, solenoid valve, air intake duct, exhaust duct, gas source and auxiliary adsorption piece are included, it is described
Sucker is connect with the vacuum chamber gas, and the vacuum chamber is separately connected the air intake duct and described by two-bit triplet solenoid valve
Exhaust duct, the air intake duct are connect with high-pressure air source, and the exhaust duct is connect by check valve with aspiration pump；The auxiliary absorption
Part includes micromotor, eccentric wheel and drive rod, wherein described drive rod one end connects the eccentric wheel, and the other end connects institute
State sucker；The sucker is inverted conical shape, and opening diameter is 3-4cm.
5. cleaning station as described in claim 1, wherein the empty folder cleaning module includes megasonic cleaning module and vacuum
Dry component；
The megasonic cleaning module includes the rinse bath for accommodating cleaning solution, supersonic generator and auxiliary cleaning part；It is described
Auxiliary cleaning part includes water pump, inner and outer shell, two input nozzles, central axis, driving wheel, mixes turbine, first and second passively
Air inlet, the inner housing and the outer housing are fixed on the central axis by sealing bearing, thus in the outer housing and
First fluid space is limited between the inner housing, and second fluid sky is limited between the inner housing and the central axis
Between；The outer housing lower part is formed with the first taper canister portion, and the inner housing lower part is formed with the second taper canister portion, and described second
The outlet for leading to the second fluid space in the first fluid space is limited between the end of taper canister portion and the mixed turbine,
The outlet in first fluid space is limited between the end of the first taper canister portion and the mixed turbine, the input nozzle connects
The water pump is connect, and is arranged on the side of the outer housing and jet expansion is directed at the blade of the driving wheel, described
The upper end surface of the outer housing is arranged in one passive air inlet, and is located above the driving wheel, and described second is passive
The lateral position of the inner housing is arranged in air inlet, and between the driving wheel and the mixed turbine.
6. cleaning station as described in claim 1, wherein the gasket cleaning and wind leaching module include transmission line, slightly wash portion, essence
Wash portion, wind leaching portion and shield automatic opening-closing；
The thick portion of washing include it is multiple connect with the first high-pressure water and is that the thick of universal type washes spray head, equably along the biography
Defeated line is set to the upper and lower of the transmission line；
The thick portion of washing includes multiple fine purifiation spray heads for connecting with the second high-pressure water and be universal type, equably along the biography
Defeated line is set to the upper and lower of the transmission line, and second high-pressure water has more advanced compared to first high-pressure water
It is other to cross drainage；
Wind leaching portion includes high-pressure air source, tuyere and servo mechanism, wherein is set above it with lower section along the transmission line
It is equipped with multiple rows of tuyere；The tuyere includes hollow round table shape shell, cylindrical inner prop and venthole, the periphery of the inner prop
Be provided with a plurality of helicla flute, the helicla flute abuts the inner sidewall of the shell to form a plurality of helical intake, the shell it is narrow
Axial pore is arranged in end face center, and the axial direction pore is connected to form out by inside conical cavity and the helical intake
Stomata.
The shield automatic opening-closing includes that shield and driving cylinder, the driving cylinder are configured to according to program control
System drives the shield to open and close automatically.
7. cleaning station as claimed in claim 6, wherein the angle of the bottom surface of the helicla flute and the inner prop is in 10-15 degree
Between, for the interior cone angle of the inside conical cavity between 60-65 degree, the length of the inner prop is 20-26cm, the spiral
The diameter of air flue is 3-6mm.
8. cleaning station as described in claim 1, wherein the gasket drying module includes air heating part and fan, described
Air heating part includes electric heater and temperature sensor, and the temperature sensor detection air themperature is to control the electric heating
Air is heated to preset temperature by device, and the fan is set to the top in the path under along the transmission path of the gasket
Side；Also, the gasket drying module further includes the sensor whether damaged for detecting the fan.
9. cleaning station as described in claim 1, wherein the gasket automatic blanking module includes rotating disk mechanism and sucker machine
Structure, the rotating disk mechanism includes turntable, gear, rack gear, cylinder and buffer, and the sucking disc mechanism is equally spaced in institute
It states on rotating disk mechanism；Wherein, the sucking disc mechanism includes multiple suckers made of elastic material, vacuum chamber, solenoid valve, air inlet
Road, exhaust duct and gas source and auxiliary adsorption piece, the sucker are connect with the vacuum chamber gas, and the vacuum chamber passes through two three
Three-way electromagnetic valve is separately connected the air intake duct and the exhaust duct, and the air intake duct is connect with high-pressure air source, and the exhaust duct is logical
Check valve is crossed to connect with aspiration pump；The auxiliary adsorption piece includes micromotor, eccentric wheel and drive rod, wherein the transmission
Bar one end connects the eccentric wheel, and the other end connects the sucker；The sucker is inverted conical shape, and opening diameter is 3-4cm.
10. cleaning station as claimed in claim 9, wherein the gasket automatic blanking module further includes bar code reading unit.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201910055850.4A CN109647797B (en) | 2019-01-21 | 2019-01-21 | Lithium battery gasket cleaning station |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910055850.4A CN109647797B (en) | 2019-01-21 | 2019-01-21 | Lithium battery gasket cleaning station |
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| CN109941747A (en) * | 2019-04-24 | 2019-06-28 | 无锡先导智能装备股份有限公司 | Gasket supplies machine |
| CN110739465A (en) * | 2019-10-23 | 2020-01-31 | 钱车华 | Process for recycling graphite rods of waste batteries |
| CN110953896A (en) * | 2019-06-19 | 2020-04-03 | 宁波格劳博机器人有限公司 | Full-automatic cleaning workstation for lithium battery anode material sintering pot |
| CN112896886A (en) * | 2021-01-20 | 2021-06-04 | 钱军 | Multi-functional commodity circulation storage transfer device |
| CN113510107A (en) * | 2021-04-02 | 2021-10-19 | 涂香妹 | Tongue depressor cleaning and disinfecting device for pediatrics |
| CN116274218A (en) * | 2023-03-09 | 2023-06-23 | 宁波格劳博智能工业有限公司 | Equipment for removing condensed water on outer wall of lithium battery electrolyte tank |
| CN117429892A (en) * | 2023-12-20 | 2024-01-23 | 新乡市正元电子材料有限公司 | Nickel-plated battery steel casing washs process automatic feeding device in advance |
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| CN117429892A (en) * | 2023-12-20 | 2024-01-23 | 新乡市正元电子材料有限公司 | Nickel-plated battery steel casing washs process automatic feeding device in advance |
| CN117429892B (en) * | 2023-12-20 | 2024-03-12 | 新乡市正元电子材料有限公司 | Nickel-plated battery steel casing washs process automatic feeding device in advance |
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| CN109647797B (en) | 2020-04-21 |
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Address after: 315000 room 210, Lane 777, Qingfeng Road, Cicheng Town, Jiangbei District, Ningbo City, Zhejiang Province Applicant after: Ningbo Gelaobo robot Co Ltd Address before: No. 99, Haishu District, Haishu District, Ningbo, Zhejiang Applicant before: Ningbo Gelaobo robot Co Ltd |
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Address after: 315000 No.210, Lane 777, Qingfeng Road, Cicheng Town, Jiangbei District, Ningbo City, Zhejiang Province Patentee after: Ningbo Glauber Intelligent Industry Co.,Ltd. Address before: 315000 No.210, Lane 777, Qingfeng Road, Cicheng Town, Jiangbei District, Ningbo City, Zhejiang Province Patentee before: NINGBO GLOB ROBOT Co.,Ltd. |