CN109634221A - A kind of two degrees of freedom networking servo turntable device - Google Patents
A kind of two degrees of freedom networking servo turntable device Download PDFInfo
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- CN109634221A CN109634221A CN201910114758.0A CN201910114758A CN109634221A CN 109634221 A CN109634221 A CN 109634221A CN 201910114758 A CN201910114758 A CN 201910114758A CN 109634221 A CN109634221 A CN 109634221A
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- turntable device
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/18—Numerical control [NC], i.e. automatically operating machines, in particular machine tools, e.g. in a manufacturing environment, so as to execute positioning, movement or co-ordinated operations by means of programme data in numerical form
- G05B19/414—Structure of the control system, e.g. common controller or multiprocessor systems, interface to servo, programmable interface controller
- G05B19/4142—Structure of the control system, e.g. common controller or multiprocessor systems, interface to servo, programmable interface controller characterised by the use of a microprocessor
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/30—Nc systems
- G05B2219/34—Director, elements to supervisory
- G05B2219/34013—Servocontroller
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- Microelectronics & Electronic Packaging (AREA)
- Human Computer Interaction (AREA)
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- General Physics & Mathematics (AREA)
- Automation & Control Theory (AREA)
- Arrangements For Transmission Of Measured Signals (AREA)
Abstract
The present invention provides a kind of two degrees of freedom networking servo turntable device, is suitable for a variety of load cell installations, can adapt to the general purpose networked servo turntable device installed and used under a variety of adverse circumstances for a long time.It include: orientation assembly (1) and tilting component (2);The orientation assembly is located at the lower part of servo turntable device, the tilting component be installed on orientation assembly top can 360 ° of level rotation glands on, and orientation assembly and tilting component are positioned and are transmitted torque using flat key connection by shaft hole matching, then are attached fixation by bolt.
Description
Technical field
The present invention relates to mechano-electronic and signal control fields, can be applied to photoelectric monitoring, laser range finder, radar day
In the devices such as line, communication antenna.
Background technique
With the development of modern science and technology, the range of servo turntable application is more and more wider.It is not only applicable to photoelectricity prison
Control field, it can also be used to the fields such as other laser rangings, radar detection, antenna communication.And the place of equipment work may environment
Compare severe (such as high temperature, high humidity or temperature are very low, often blow typhoon rain in torrents, even snow etc.), or needs rack-mounted more
The sensor device of kind function, in order to realize correlation function demand.Simultaneously to be a kind of there is spy convenient for quick assembled formation
The equipment for determining function is special procured and wants a kind of universal networking servo turntable.
Summary of the invention
In view of above-mentioned analysis, the present invention is intended to provide a kind of two degrees of freedom networking servo turntable device, is suitable for more
The installation of kind load cell can adapt to the general purpose networked servo turntable device installed and used under a variety of adverse circumstances for a long time.
What the invention is realized by the following technical scheme:
A kind of two degrees of freedom networking servo turntable device includes: orientation assembly (1) and tilting component (2);The orientation
Component is located at the lower part of servo turntable device, the tilting component be installed on orientation assembly top can 360 ° of level rotations pressures
It covers, and orientation assembly and tilting component are positioned and transmitted torque using flat key connection by shaft hole matching, then are passed through
Bolt is attached fixation.
Further, the orientation assembly (1) includes base support, sky shade, air level indicator, orientation electric inserting
Pin, power module, servo control circuit plate, power supply transfer circuit board, inside also containing azimuth axis, torque motor, rotation become
Depressor, close switch, interchanger;It is provided with stepped hole in upper shell, lower casing in orientation assembly, orientation is installed in the hole
Axis, torque motor, rotary transformer can control azimuth axis and gland are flat by the sampling and driving of servo control circuit plate
Steady rotation, realizes the rotation of different orientations, and the power module, servo control circuit plate, power supply transfer circuit board are integrated
Into orientation assembly.
Further, further include conducting slip ring in the orientation assembly, realize orientation can continuously turn-take, and transmit power supply and
Signal is to tilting component.
Further, the power module and casing part are provided with radiation tooth, while power module bottom in appearance
It is provided with guide tracked fan group.
Further, the tilting component (2) include pitching main casing, it is sensor mounting plate, vertically movable guide-rail plate, preceding
Backward moving guide rail plate, safety screen, gear snow shade assembly, the electronic latch assembly of pitching, inside also comprising pitch axis, torque electricity
Machine, rotary transformer, close switch, optoelectronic switch, tracking module, video switcher, Multi-serial port collection plate component, interchanger;
It is provided with stepped hole on the central axis of the pitching main casing left and right ends, and runs through both ends of the surface, pitch axis, power are installed in hole
Torque motor, rotary transformer are sampled and are driven by servo control circuit plate, to control pitch axis smooth rotation, are led to
The torque transmitting for crossing counter flange, sensor clamping ring, vertically movable guide-rail plate, makes sensor mounting plate and its sensing above
Device follows one piece of pitch axis rotation, to realize the rotation of different pitch angles.
Further, the vertically movable guide-rail plate is driven using three rails, and front and back is driven to moving guide rail plate using two rails.
Further, the pitching main casing is internally provided with Temperature controlled heater, when ambient temperature is as low as default temperature
It activates temperature detect switch (TDS) to be acted when spending, equipment cavity is internally heated.
Further, the left and right sides is provided with gear snow shade assembly above the tilting component.
Further, on the end face that orientation assembly is bonded with tilting component be configured with O-ring, it is ensured that contact face it is close
Feng Xing.
Further, pickaback formula structure, left and right carrying are flat using bilateral symmetry for the carrying platform of the servo turntable device
Platform can carry out up and down adjustment and front and back is adjusted.
Beneficial effects of the present invention:
1, the sensor of integrated installation sizes specification can be convenient for;
2, have the function of high precision angle-measuring and high precision speed-measuring, so that turntable be driven steadily to operate;
3, servo control circuit board group part, power module component, photoelectric tracking modular assembly, video switcher etc. are integrated into
Inside orientation assembly and tilting component, the integrated level of the device is improved, reduces occupied space, convenient for safeguarding and management;
4, increase the environment temperature scope of application of servo turntable device, have certain anti-sleet and snow ice, sealing corrosion,
Anti-Typhoon performance;
5, the remote control device can be achieved, be easy to implement networking application.
Detailed description of the invention
Fig. 1 is orientation assembly structure chart of the present invention;
Fig. 2 is tilting component structure chart of the present invention;
Wherein, 1- orientation assembly, 2- tilting component, 3- base support component, 4- sensor mounting plate, the connection of 5- sensor
Circle, 6- sunshade shade assembly, the vertically movable guide-rail plate of 7-, 8- gear snow shade assembly, 9- bubble indicator assemblies, 10- lifting bolt,
11- sensor one, 12- sensor two, 13- sensor three, 14- sensor four, 15- power module component, the orientation 16- electric inserting
Pin assemblies.
Specific embodiment
Implementation of the invention is specifically described below with reference to Fig. 1, Fig. 2.
A kind of two degrees of freedom networking servo turntable device of the invention includes: orientation assembly (1) and tilting component (2);
The orientation assembly is located at the lower part of servo turntable device, and what the tilting component was installed on orientation assembly top can be 360 ° of level
On the gland of rotation, and orientation assembly and tilting component carry out positioning and transmission force using flat key connection by shaft hole matching
Square, then fixation is attached by bolt.Orientation assembly includes base support component, sunshade shade assembly, air level indicator group
The electronic latch assembly in part, orientation, power module component, servo control circuit board group part, power supply transfer circuit board assemblies etc., in
Also contain azimuth axis, conducting slip ring, torque motor, rotary transformer, close switch, interchanger etc. in portion.
It is provided with stepped hole in upper shell, lower casing in orientation assembly, azimuth axis, torque motor, rotation are installed in the hole
Change depressor etc., by the sampling and driving of servo control circuit plate, can control azimuth axis and gland smooth rotation, thus real
The rotation of existing different orientations, because using conducting slip ring in orientation assembly, realizing orientation can continuously turn-take, and transmit power supply
And signal is to (2) tilting component.Power module component, servo control circuit board group part, power supply transfer circuit board assemblies are collected
At occupied area needed for this servo turntable device is installed into (1) orientation assembly, is reduced, line related and signal line are reduced
Connection, convenient for overall operation safeguard and manage.And in being provided in appearance for power module component and associated enclosure part
Radiation tooth, while power module component bottom is provided with guide tracked fan group, both convenient for enhancing heat dissipation performance, is also convenient for fan
Repair and replacement.
Tilting component includes pitching main casing component, sensor mounting plate, vertically movable guide-rail plate, front and back to moving guide rail
Plate, safety screen, gear snow shade assembly, electronic latch assembly of pitching etc., inside also become comprising pitch axis, torque motor, rotation
Depressor, close switch, optoelectronic switch, tracking module, video switcher, Multi-serial port collection plate component, interchanger etc..Pitching main casing
Body component is provided with stepped hole on the central axis of its left and right ends, and runs through both ends of the surface, is equipped with pitch axis, power in the hole
Torque motor, rotary transformer etc. can control pitch axis and steadily turned by the sampling and driving of servo control circuit board group part
It is dynamic.And by counter flange, sensor clamping ring, vertically movable guide-rail plate torque transmitting, can make sensor mounting plate and its
Sensor above follows one piece of pitch axis rotation, to realize the rotation of different pitch angles.
Azimuth axis in orientation assembly, torque motor, rotary transformer, conducting slip ring, servo control circuit board group part and
The linkages such as driver effect, 360 ° for realizing azimuth axis top gland horizontally rotate (normal operation position);Pass through (2) simultaneously
The effect of pitch axis, torque motor, rotary transformer, servo control circuit board group part and driver in tilting component, it is real
Sensor mounting plate is showed and the pitch rotation of sensor is installed thereon.Because (2) tilting component is integral installation can continuous side
Above the 360 ° of glands horizontally rotated in position, so that the servo turntable device, realizes sensor mounting plate and thereon installation sensing
The two degrees of freedom turning power of device.
Vertically movable guide-rail plate on tilting component is driven using three rails, and front and back is driven to moving guide rail plate using two rails,
And be reserved with adjusting hole location more abundant and position and adjust surplus, consequently facilitating will attached sensor 1 shown in Fig. 2, sense
Device 2, sensor 3, the front and back of sensor 4 and upper and lower position are adjusted flexibly, this rotation table device equilibrium about pitching axis is conducive to
The quick adjusting of counterweight is in place.Importantly, it can adapt to different outer dimensions, the biography of different weight in a certain range
The installation of sensor is fixed to be required and (needs accordingly to increase fixed hole position or standing finish on sensor mounting plate), to realize
The purpose of wide bearing capacity.Relevant cables in tilting component are output a signal to by the jack interface at pitch axis both ends
Outside axis, dedicated cable and its interface are customized according to the actual conditions that each sensor is selected, in order to by the electricity at pitch axis both ends
Gas signal, is connected on related sensor, to realize data communication and control.
All electric components use wide scope high-low temperature resistant component as far as possible, while in pitching main casing assembly chambeies body
Portion is provided with Temperature controlled heater, when ambient temperature as low as can then activate temperature detect switch (TDS) to be acted to a certain degree, thus right
Equipment cavity is internally heated, and can make to improve certain temperature compared to extraneous in cavity, to guarantee related electric part just
Often work.Simultaneously because heating can also play defrosting, the purpose of snow melting thus can also be frozen to avoid pitch axis.Thus
Realize the purpose that the device wide operating temperature range uses.
Package unit external interface is AC220V power interface and RJ45 network interface, internal servo control circuit board group part
And the external communication interface of Multi-serial port collection plate component is each equipped with Ethernet interface, thus by the plant network, it can be achieved that
The servo turntable device is remotely controlled, is also convenient for realizing networking application.
The left and right sides is provided with gear snow shade assembly above tilting component, thus can prevent ice and snow filling pitching casing assembly with
Narrow slit between sensor clamping ring, thus the case where causing pitch rotation clamping stagnation or even motor that can not start.This is watched as a result,
It takes rotation table device and adapts to application in low temperature sleet environment.
Associated cavity in orientation assembly and tilting component is all made of O-ring, rubber pad, rubber rope or silicon sulfide rubber
Glue is sealed processing, uses oil sealing to carry out rotatory sealing at necessary position.The part of each aluminium alloy carries out conduction simultaneously
The preservative treatment of oxidation, carbon steel part carry out hot galvanizing preservative treatment.In addition outside the Pass for the phase of entire servo turntable device
Reveal surface and carries out plastic-spraying processing.Make the device that there is good sealing and Corrosion Protection in this way, greatly prolongs making for structural member
Use the service life.
Orientation assembly and the body element of tilting component use the lesser aluminium alloy of density, and for base support component
Each part then uses steel 45 also to make its decentralization in this way while increasing pedestal intensity.The device is in fabrication and installation cement
When platform, can the foundation bolt of pre-buried M16 × 500 (6), to be fixedly connected using 6 × Φ, 20 via hole of the bottom of device,
Make it have stronger anti-typhoon capacity.
Base support component in orientation assembly uses splicing structure, enormously simplifies the difficulty of the manufacturing, drops simultaneously
Low production cost (compared to for general casting bracket).6 groups of adjusting screw rods are installed in the base support component bottom simultaneously,
The levelness of adjustable cradle top mounting surface.Air level is installed at the top of the base support component, is used to indicate the whole series
The horizontality of device installation.6 lifting bolts are installed at the top of base support component, according to the practical feelings of in-site installation condition
Condition preferentially can install the servo turntable using lifting mode, not only rapid and convenient but also safe and reliable.
Power module component is integrated in orientation assembly, under the guidance of Anti-misplug guide pin, power module component and orientation group
Power supply transfer circuit board assemblies in part main body can successfully carry out more contact pins and directly dock, and thus reliably pass through high current etc.
While signal transmits, the occupied space of the device is decreased, keeps its compact-sized, convenient for managing and maintaining.
Three face of forward and backward and top of tilting component is plane, and has certain installation space, can be existed as needed
These end faces install some and orientation are needed to rotate, without the sensor (such as two-dimensional search radar) of pitch rotation, from
And it can greatly extend the purposes of the device.Multi-serial port collection plate component, Network Interface, integration electricity inside the present apparatus
The redundant configuration of source and route all provides support for multi-functional, the high integration of device.
The electronic latch assembly in orientation and corresponding approach switch sensor are provided in orientation assembly, on (2) tilting component
It is provided with the electronic latch assembly of pitching and corresponding approach switch sensor.So as in particular circumstances (as have a power failure before),
The orientation of the device and pitch position are locked in null positions, in case device any rotation with the wind after power failure, damages.
Pass through the sensing measurement close to switch near two latch assembly, it can be determined that whether torque motor has power-up conditions, with
Guarantee the operational safety of device.
In conclusion the servo turntable device, which can according to need, carries electron-light cameraing head, laser range finder, radar day
The multiple sensors such as line, communication antenna, and internal communication route is reserved with Ethernet interface, RS232, RS485, RS422 connection
Road interface and power interface with each sensor convenient for docking, so as to realize corresponding Communication Control use demand.It can be with
Realize Level tune, with wide temperature working range, can effectively prevent the influences of the freezing disasters such as sleet, have stronger anti-
Typhoon ability, and the integrated installation of multisensor may be implemented.Because of this servo turntable integrated orientation assembly, pitching group
The components such as part, SERVO CONTROL processing circuit board group part, video switching tracking module, thereby reduce space occupied, are easily installed
It sets up and later maintenance management.The external communication interface of the device is communicated using Ethernet interface simultaneously, consequently facilitating long-range visit
Ask and control each sensor mounted on the device.The fixed-site for being mainly used for land uses, if being used for vehicle-mounted, warship
It carries, then needs to increase corresponding gyroscopic apparatus or steady as processing technique.This servo turntable device can be widely applied to frontier defense, coast defence,
Forest fire protection, port and pier, scenic spot, depopulated zone, large-scale square, reservoir dam place, experimental test place etc. (including but not only
In terms of being limited to photo electric video frequency monitoring, corresponding sensor should be carried according to the actual application).
The servo turntable device is mainly used for carrying electron-light cameraing head (TV containing daylight, low-illuminance cameras, infrared thermal imagery
Instrument etc. can carry other sensors as needed), so as to realize to 0 °~360 ° of the device installation point prescription position (because of side
Conducting slip ring is installed inside the seat of position, can continuously be turn-taked), the video investigation and prison of any direction within the scope of -45 °~+90 ° of pitching
Control (i.e. the device is two degrees of freedom servo turntable).
The servo turntable device carries out precision angle using high-precision rotary transformer, and with the SERVO CONTROL of independent research
Circuit board carries out sampling with high precision, thus the high Precision and pitch angle angle value that are refreshed in real time.Simultaneously using advanced
Servo algorithm controls program, and coherent signal is communicated and controlled with driver, then exports sufficiently high driving by driver
Voltage and high current control azimuth and the torque motor of pitching (using there is brushing force torque motor in the device, can also use brushless
Torque motor).To achieve the purpose that high precision angle-measuring and high-precision control revolving table position.It can make the orientation of turntable simultaneously
And pitching is with extremely low speed (up to 0.01 °/s) or higher speed (up to 90 °/s) steady operating.Because being carried out using torque motor form
Turntable orientation, pitch rotation are driven, without frictional dissipation, thus its service life is worm geared compared with conventional worm is grown perhaps
It is more, and angle measurement accuracy will not be gradually reduced because of abrasion, while also reduce the cost of manual maintenance.
The carrying platform of the servo turntable device uses bilateral symmetry pickaback formula structure, has loading end wide, and left and right is held
Carrying platform can easily carry out up and down adjustment (three rails are synchronous) and front and back adjusts (two rails are synchronous).To greatly reinforce it
The size and weight range of the sensor of carrying has accomplished that versatility range is wide, convenient for the installation and adjustment of photoelectric sensor.
Since the servo turntable device takes good sealing corrosion proof measure, and configured with gear snow shade assembly, temperature control
Heating component etc. works (- 50 DEG C~+55 DEG C) so as to preferably adapt to wide temperature range, and adaptation low temperature rain and snow weather,
The severe working environments such as the high salt fog in seashore, high temperature and humidity.
The base support component of the servo turntable device is made of steel, and main part uses aluminum alloy materials system
Make, be thus not only convenient for the man-made assembly of the apparatus main body, but also reduces the center of gravity of package unit as far as possible, enhance its stability and resist
Wind performance.There is Level tune screw rod and level indicator on base support simultaneously, convenient for the Level tune of package unit.Pedestal
There are 6 20 via holes of Φ on bracket bottom plate, can be substantially increased convenient for entire servo turntable is fixed with M16 foundation bolt
The wind resistance of the device.
Claims (10)
1. a kind of two degrees of freedom networking servo turntable device characterized by comprising orientation assembly (1) and tilting component
(2);The orientation assembly is located at the lower part of servo turntable device, and what the tilting component was installed on orientation assembly top can be horizontal
On the gland of 360 ° of rotations, and orientation assembly and tilting component are positioned and are passed using flat key connection by shaft hole matching
Torque is passed, then fixation is attached by bolt.
2. a kind of two degrees of freedom networking servo turntable device as described in claim 1, which is characterized in that the orientation assembly
It (1) include base support, sky shade, air level indicator, the electronic bolt in orientation, power module, servo control circuit plate, power supply
Switching circuit board, inside also containing azimuth axis, torque motor, rotary transformer, close to switch, interchanger;In orientation assembly
Upper shell, be provided with stepped hole in lower casing, azimuth axis, torque motor, rotary transformer are installed in the hole, pass through servo control
The sampling and driving of circuit board processed can control azimuth axis and gland smooth rotation, realize the rotation of different orientations, the electricity
Source module, servo control circuit plate, power supply transfer circuit board are integrated into orientation assembly.
3. a kind of two degrees of freedom networking servo turntable device as claimed in claim 1 or 2, which is characterized in that the orientation
Further include conducting slip ring in component, realizes that orientation can continuously turn-take, and transmit power supply and signal to tilting component.
4. a kind of two degrees of freedom networking servo turntable device as claimed in claim 1 or 2, which is characterized in that the power supply
Module and casing part are provided with radiation tooth in appearance, while power module bottom is provided with guide tracked fan group.
5. a kind of two degrees of freedom networking servo turntable device as described in claim 1, which is characterized in that the tilting component
(2) include pitching main casing, sensor mounting plate, vertically movable guide-rail plate, front and back to moving guide rail plate, safety screen, gear snow
Shade assembly, the electronic latch assembly of pitching, inside also comprising pitch axis, torque motor, rotary transformer, close to switch, photoelectricity
Switch, tracking module, video switcher, Multi-serial port collection plate component, interchanger;In the pitching main casing left and right ends
It is provided with stepped hole on mandrel line, and runs through both ends of the surface, pitch axis, torque motor, rotary transformer are installed in hole, pass through servo control
Circuit board processed is sampled and is driven, to control pitch axis smooth rotation, by counter flange, sensor clamping ring, vertical
The torque of moving guide rail plate is transmitted, and is made sensor mounting plate and its sensor above, one piece of pitch axis rotation is followed, thus reality
The rotation of existing different pitch angles.
6. a kind of two degrees of freedom networking servo turntable device as claimed in claim 5, which is characterized in that described vertically movable
Guide-rail plate is driven using three rails, and front and back is driven to moving guide rail plate using two rails.
7. such as a kind of two degrees of freedom networking servo turntable device described in claim 5 or 6, which is characterized in that the pitching
Main casing is internally provided with Temperature controlled heater, activates temperature detect switch (TDS) to be acted when ambient temperature is as low as preset temperature,
Equipment cavity is internally heated.
8. such as a kind of two degrees of freedom networking servo turntable device described in claim 5 or 6, which is characterized in that the pitching
The left and right sides is provided with gear snow shade assembly above component.
9. a kind of two degrees of freedom networking servo turntable device as claimed in claim 1 or 5, which is characterized in that in orientation group
O-ring is configured on the end face that part is bonded with tilting component, it is ensured that the leakproofness of contact face.
10. a kind of two degrees of freedom networking servo turntable device as claimed in claim 1 or 5, which is characterized in that the servo
Using bilateral symmetry, pickaback formula structure, left and right carrying platform can carry out up and down adjustment and front and back to the carrying platform of rotation table device
It adjusts.
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CN112197739B (en) * | 2020-09-03 | 2022-06-14 | 天津津航技术物理研究所 | Sealing routing structure of ultra-light small-sized photoelectric rotary table |
CN116193553A (en) * | 2023-04-26 | 2023-05-30 | 武汉能钠智能装备技术股份有限公司四川省成都市分公司 | Mobile low-power-consumption control monitoring system and method |
CN116193553B (en) * | 2023-04-26 | 2023-08-22 | 武汉能钠智能装备技术股份有限公司四川省成都市分公司 | Mobile low-power-consumption control monitoring system and method |
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