CN109632635B - Boneless coil bonding force automatic testing device - Google Patents

Boneless coil bonding force automatic testing device Download PDF

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Publication number
CN109632635B
CN109632635B CN201910011312.5A CN201910011312A CN109632635B CN 109632635 B CN109632635 B CN 109632635B CN 201910011312 A CN201910011312 A CN 201910011312A CN 109632635 B CN109632635 B CN 109632635B
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China
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coil
boneless
testing device
gland
fixed
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CN109632635A (en
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丁仕燕
杨小斌
李秀红
倪雪聪
毛国威
禹航
伍传胜
陈森
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Changzhou Institute of Technology
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Changzhou Institute of Technology
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N19/00Investigating materials by mechanical methods
    • G01N19/04Measuring adhesive force between materials, e.g. of sealing tape, of coating

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  • Physics & Mathematics (AREA)
  • Health & Medical Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Analytical Chemistry (AREA)
  • Biochemistry (AREA)
  • General Health & Medical Sciences (AREA)
  • General Physics & Mathematics (AREA)
  • Immunology (AREA)
  • Pathology (AREA)
  • Investigating Strength Of Materials By Application Of Mechanical Stress (AREA)

Abstract

The invention discloses an automatic testing device for bonding force of a boneless coil, which comprises a base, a main shaft, a coil and an S-shaped tension sensor, wherein an upright post is fixed on the base, one end of the main shaft is fixed on the upright post, the main shaft comprises a main shaft tail end with a smaller diameter and a main shaft front end with a larger diameter, a shaft sleeve is sleeved at the main shaft tail end, one part of the coil is sleeved at the end part of the shaft sleeve and is fixed by a fixing piece, the other part of the coil is sleeved at the main shaft front end and is fixed by the fixing piece, the S-shaped tension sensor can move left and right, and one end of the S-shaped tension sensor is. The bone-free coil mechanical testing device can conveniently and effectively measure the fracture tension of the bone-free coil.

Description

Boneless coil bonding force automatic testing device
Technical Field
The invention relates to a testing device for a boneless coil, in particular to an automatic testing device for bonding force of the boneless coil.
Background
Compared with the common coil, the frameless coil has the advantages that the framework is removed, the loss is reduced, meanwhile, the weight is light, no support is needed, and the frameless coil can be directly welded in a circuit board or arranged in other places, so that the frameless coil is very convenient. The boneless coil is bonded by glue, proper glue needs to be selected in order to ensure the strength of the boneless coil, and in order to select proper glue, the fracture tension of the boneless coil needs to be measured.
Disclosure of Invention
Aiming at the problems in the prior art, the invention provides an automatic testing device for the bonding force of a boneless coil.
In order to solve the technical problems, the invention adopts the following technical scheme:
the utility model provides a boneless coil adhesion force automatic testing arrangement, includes base, main shaft, coil, S type tension sensor, be fixed with the stand on the base, the one end of main shaft is fixed in on the stand, the main shaft includes the terminal main shaft front end that the diameter is less and the great main shaft front end of diameter, the terminal cover of main shaft has the axle sleeve, partly cover in the tip of axle sleeve of coil to it is fixed with the mounting, another part cover in the main shaft front end of coil to it is fixed with the mounting, S type tension sensor removes about can, and its one end links to each other with the tip of main shaft.
Furthermore, a linear moving device capable of moving left and right is also arranged on the base.
Furthermore, the linear moving device comprises a moving platform and a motor, wherein a screw nut is arranged on the moving platform, a screw is arranged in a screw nut hole, the end part of the screw is connected with the motor through a coupler, and the left and right movement of the moving platform is adjusted.
Furthermore, the S-shaped tension sensor is connected to a PLC, the motor is connected to the PLC through a driver, and the PLC is connected with the display control device. Further, the fixing member is a gland.
Furthermore, the gland comprises an upper gland and a lower gland, the upper gland and the lower gland are both provided with semicircular holes, and circular holes are formed after the upper gland and the lower gland are matched.
Furthermore, a T-shaped groove is formed in the base, a T-shaped nut is arranged in the T-shaped groove, and the stand column is fixed on the base through the matching of a screw and the T-shaped nut.
The invention has the following beneficial effects:
the bone-free coil mechanical testing device can conveniently and effectively measure the fracture tension of the bone-free coil.
Drawings
Fig. 1 is a schematic structural view of the boneless coil adhesion force automatic testing device of the present invention.
Fig. 2 is a sectional view taken along line a-a in fig. 1.
Fig. 3 is a partial enlarged view of a boss portion in the present invention.
Fig. 4 is a sectional view taken along line B-B in fig. 3.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings.
A boneless coil mechanical testing device: referring to fig. 1 and 2, the base comprises a base 1 with a T-shaped groove, a T-shaped nut 2 is placed in the T-shaped groove of the base 1, the T-shaped nut 2 is used for fixing relevant parts on the base 1, only one T-shaped nut 2 is shown in fig. 1, and other T-shaped nuts are omitted. The first screw 4 fixes the upright 3 to the base 1.
The main shaft 5 is inserted into the hole at the upper end of the upright post 3, and the main shaft 5 is fixed on the upright post 3 through the spring retainer ring 10, the first gasket 9, the second gasket 8, the spring washer 7 and the first nut 6.
The right end of the main shaft 5 is provided with a hole, a second screw 20 sequentially penetrates through a left lower gland 21, the main shaft 5, a left upper gland 11 and a spring washer 12, the glands are all provided with semicircular holes to be matched with the main shaft 5, and the left lower gland 21 and the left upper gland 11 can be fixed on the main shaft 5 by screwing a second nut 13 (see a partial enlarged view in fig. 3).
The shaft sleeve 17 is inserted into the shaft at the right end of the main shaft 5, the shaft sleeve 17 is provided with a boss, the boss is provided with two threaded holes, and the two threaded holes are symmetrically distributed at 180 degrees. The right lower gland 18 and the right upper gland 16 are both provided with semicircular holes to be matched with the main shaft 5; the right lower gland 18 and the right upper gland 16 are both processed with semicircular grooves to be matched with bosses of the shaft sleeve 17. The right lower gland 18 and the right upper gland 16 are fixed on the shaft sleeve 17 by a third screw 19 and a fourth screw 15 respectively.
The shaft sleeve 17 is connected with an inner nut at the left end of the S-shaped tension sensor 22 through an external thread at the right end of the shaft sleeve, the S-shaped tension sensor 22 is fixed on the support 23 through a fifth screw 24, the support 23 is fixed on the moving platform 25 through a screw, and the moving platform 25, the guide rail 26, the lead screw 41, the lead screw nut 29, the coupler 27, the first vertical plate 28, the second vertical plate 30, the bottom plate 33, the L-shaped support 32 and the motor 31 form a linear moving platform.
The tension value measured by the S-shaped tension sensor 22 is input to the PLC35 through a first signal wire 34, and the PLC35 is connected with a touch screen 37 through a communication cable 36. The touch screen 37 is communicated with the PLC35 to display the tension value measured by the S-shaped tension sensor 22 in real time. The PLC35 controls the driver 39 and thus the motor 31 via the second signal line 38.
The working method comprises the following steps: the coil 14 to be tested is placed on the shaft at the left end of the shaft sleeve 17, and the left half length of the coil 14 is left outside the shaft sleeve 17. The right lower gland 18 and the right upper gland 16 fix the right half part of the coil 14 on the shaft sleeve 17 through a third screw 19 and a fourth screw 15 respectively. The control command is given through the touch screen 37, the motor 31 drives the screw rod 41 to rotate through the PLC35 and the driver 39, the moving platform 25, the S-shaped tension sensor 22 and the shaft sleeve 17 are driven to move leftwards, finally, half of the left length of the coil 14 is inserted into the step shaft of the main shaft 5, the left lower pressing cover 21, the second screw 20, the left upper pressing cover 11 and the spring washer 12 are sequentially installed, the second nut 13 is screwed down, and the left half of the coil 14 can be fixed on the main shaft 5.
By setting the speed of movement of the moving platform 25 in the touch screen 37, the rate of tension loading on the coil 14 can be set. In the process that the mobile platform 25 moves to the right, the PLC35 continuously reads the measured value F of the S-shaped tension sensor 22, the current tension F loaded on the coil 14 is continuously displayed in the touch screen 37, and the maximum value F of the displayed tension F is storedmaxWhen the left half and the right half of the coil 14 are separated, the rotation of the motor 31 is stopped by the touch screen 37. At this time, F is obtained in the touch panel 37maxI.e. the breaking tension value of the coil 14.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the present invention. Any modification, equivalent replacement, and improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims (7)

1. The utility model provides a no bone coil adhesion automatic testing arrangement which characterized in that: the novel tension sensor comprises a base, a spindle, a coil and an S-shaped tension sensor, wherein a stand column is fixed on the base, one end of the spindle is fixed on the stand column, the spindle comprises a spindle tail end with a small diameter and a spindle front end with a large diameter, a spindle sleeve is sleeved at the spindle tail end, one part of the coil is sleeved at the end part of the spindle sleeve and fixed by a fixing piece, the other part of the coil is sleeved at the spindle front end and fixed by the fixing piece, the S-shaped tension sensor can move left and right, and one end of the S-shaped tension sensor is connected with the end part of the.
2. The automatic boneless coil adhesion testing device according to claim 1, wherein: the base is also provided with a linear moving device which can move left and right.
3. The automatic boneless coil adhesion testing device according to claim 2, wherein: the linear moving device comprises a moving platform and a motor, wherein a screw nut is arranged on the moving platform, a screw is arranged in a screw nut hole, the end part of the screw is connected with the motor through a coupler, and the left and right movement of the moving platform is adjusted.
4. The automatic boneless coil adhesion testing device according to claim 3, wherein: the S-shaped tension sensor is connected to the PLC, the motor is connected to the PLC through the driver, and the PLC is connected with the display control device.
5. The automatic boneless coil adhesion testing device according to claim 1, wherein: the fixing piece is a gland.
6. The automatic boneless coil adhesion testing device according to claim 5, wherein: the gland includes gland and lower gland, go up the gland and all process with lower gland has the semicircle orifice, goes up the gland and forms the circular port with lower gland cooperation back.
7. The automatic boneless coil adhesion testing device according to claim 1, wherein: the base is provided with a T-shaped groove, a T-shaped nut is arranged in the T-shaped groove, and the stand column is fixed on the base through the matching of a screw and the T-shaped nut.
CN201910011312.5A 2019-02-28 2019-02-28 Boneless coil bonding force automatic testing device Active CN109632635B (en)

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Application Number Priority Date Filing Date Title
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CN109632635B true CN109632635B (en) 2021-06-22

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Families Citing this family (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110108566B (en) * 2019-06-11 2024-02-20 江苏安澜万锦电子股份有限公司 Vertical audio coil fracture testing device
CN111941147A (en) * 2020-08-18 2020-11-17 山东理工大学 Floating directional machining force measuring and compensating table for cutting machining
CN112577894B (en) * 2020-12-08 2023-05-12 铜陵精达里亚特种漆包线有限公司 Device and method for testing binding force of wire enamel

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JP2001289774A (en) * 2000-04-06 2001-10-19 Denki Kagaku Kogyo Kk Evaluation method for adhesive and bonding method
CN102323208A (en) * 2011-08-25 2012-01-18 江苏宝杰隆电磁线有限公司 Method for testing adhesion stress of self-adhesive enameled lenticular wire
CN105651687A (en) * 2014-11-14 2016-06-08 中国航空工业第六八研究所 A tool for testing bobbin coil binding power and a method therefor
CN205656067U (en) * 2016-05-16 2016-10-19 扬州大学 Tensile anchor clamps of circular cross section test piece universal tester
CN206038430U (en) * 2016-08-25 2017-03-22 陕西天策新材料科技有限公司 A test device for testing combined material light -wall pipe tensile strength
CN107402180A (en) * 2017-06-22 2017-11-28 中国石油天然气集团公司 A kind of glue adhesive strength measurement apparatus
CN107505262A (en) * 2017-09-30 2017-12-22 中国工程物理研究院电子工程研究所 One kind is used for exoskeletal self-binding enamel wire cohesive force test fixture and method
CN206891848U (en) * 2017-07-10 2018-01-16 镇江市建科工程质量检测中心有限公司 A kind of fixture and test system for tension test
CN207516168U (en) * 2017-12-07 2018-06-19 苏州市苏皇金属软管有限公司 A kind of hose strength experimental rig
CN207816789U (en) * 2017-12-29 2018-09-04 深圳市凯中和东新材料有限公司 A kind of test device of Self-binding cord cohesive force
CN108507875A (en) * 2018-03-22 2018-09-07 浙江工业大学 A kind of experimental rig suitable for homogeneous metal thin-walled straight tube fatigue test
CN208109586U (en) * 2018-04-26 2018-11-16 深圳市燃气设备检测有限公司 A kind of combustion gas stainless steel corrugated flexible hose and device for testing tensile force

Patent Citations (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2001289774A (en) * 2000-04-06 2001-10-19 Denki Kagaku Kogyo Kk Evaluation method for adhesive and bonding method
CN102323208A (en) * 2011-08-25 2012-01-18 江苏宝杰隆电磁线有限公司 Method for testing adhesion stress of self-adhesive enameled lenticular wire
CN105651687A (en) * 2014-11-14 2016-06-08 中国航空工业第六八研究所 A tool for testing bobbin coil binding power and a method therefor
CN205656067U (en) * 2016-05-16 2016-10-19 扬州大学 Tensile anchor clamps of circular cross section test piece universal tester
CN206038430U (en) * 2016-08-25 2017-03-22 陕西天策新材料科技有限公司 A test device for testing combined material light -wall pipe tensile strength
CN107402180A (en) * 2017-06-22 2017-11-28 中国石油天然气集团公司 A kind of glue adhesive strength measurement apparatus
CN206891848U (en) * 2017-07-10 2018-01-16 镇江市建科工程质量检测中心有限公司 A kind of fixture and test system for tension test
CN107505262A (en) * 2017-09-30 2017-12-22 中国工程物理研究院电子工程研究所 One kind is used for exoskeletal self-binding enamel wire cohesive force test fixture and method
CN207516168U (en) * 2017-12-07 2018-06-19 苏州市苏皇金属软管有限公司 A kind of hose strength experimental rig
CN207816789U (en) * 2017-12-29 2018-09-04 深圳市凯中和东新材料有限公司 A kind of test device of Self-binding cord cohesive force
CN108507875A (en) * 2018-03-22 2018-09-07 浙江工业大学 A kind of experimental rig suitable for homogeneous metal thin-walled straight tube fatigue test
CN208109586U (en) * 2018-04-26 2018-11-16 深圳市燃气设备检测有限公司 A kind of combustion gas stainless steel corrugated flexible hose and device for testing tensile force

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