CN109632588A - A kind of oil liquid Particulate Pollution detection device and method - Google Patents

A kind of oil liquid Particulate Pollution detection device and method Download PDF

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Publication number
CN109632588A
CN109632588A CN201811649294.5A CN201811649294A CN109632588A CN 109632588 A CN109632588 A CN 109632588A CN 201811649294 A CN201811649294 A CN 201811649294A CN 109632588 A CN109632588 A CN 109632588A
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Prior art keywords
detection
oil liquid
test point
particulate matter
detection unit
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CN201811649294.5A
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CN109632588B (en
Inventor
孙吉勇
沈玮栋
梁凤飞
陈建
周大农
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SUZHOU SUJING GROUP AUTOMATION INSTRUMENT EQUIPMENT Corp
Jiangsu Sujing Group Co Ltd
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SUZHOU SUJING GROUP AUTOMATION INSTRUMENT EQUIPMENT Corp
Jiangsu Sujing Group Co Ltd
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N15/00Investigating characteristics of particles; Investigating permeability, pore-volume or surface-area of porous materials
    • G01N15/02Investigating particle size or size distribution
    • G01N15/0205Investigating particle size or size distribution by optical means
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N15/00Investigating characteristics of particles; Investigating permeability, pore-volume or surface-area of porous materials
    • G01N15/06Investigating concentration of particle suspensions
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N15/00Investigating characteristics of particles; Investigating permeability, pore-volume or surface-area of porous materials
    • G01N15/10Investigating individual particles
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N15/00Investigating characteristics of particles; Investigating permeability, pore-volume or surface-area of porous materials
    • G01N15/06Investigating concentration of particle suspensions
    • G01N15/075Investigating concentration of particle suspensions by optical means
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N15/00Investigating characteristics of particles; Investigating permeability, pore-volume or surface-area of porous materials
    • G01N15/02Investigating particle size or size distribution
    • G01N15/0205Investigating particle size or size distribution by optical means
    • G01N2015/0238Single particle scatter
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N15/00Investigating characteristics of particles; Investigating permeability, pore-volume or surface-area of porous materials
    • G01N15/10Investigating individual particles
    • G01N2015/1022Measurement of deformation of individual particles by non-optical means

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  • Chemical & Material Sciences (AREA)
  • Dispersion Chemistry (AREA)
  • Physics & Mathematics (AREA)
  • Health & Medical Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Analytical Chemistry (AREA)
  • Biochemistry (AREA)
  • General Health & Medical Sciences (AREA)
  • General Physics & Mathematics (AREA)
  • Immunology (AREA)
  • Pathology (AREA)
  • Investigating Or Analysing Materials By Optical Means (AREA)

Abstract

The present invention discloses a kind of oil liquid Particulate Pollution detection device, including flow cell, inlet tube, filtrate liquor pool, first test point, second test point, first detection unit, second detection unit, and photoelectric detective circuit, since present invention employs the particle concentrations and diameter in first detection unit detection flow cell oil liquid, and the effect after oil liquid leaves after flow cell due to inertia still maintains column in a certain range, after first detection unit detects particulate matter on the first monitoring point, particulate matter moves on the first test point outside flow cell by time T, spectrum analysis is carried out to the particulate matter using second detection unit detection and determines the composition of the particulate matter.

Description

A kind of oil liquid Particulate Pollution detection device and method
Technical field
The present invention relates to oil liquid particulate matter detection field, especially a kind of oil liquid Particulate Pollution detection device and method.
Background technique
The oil liquid such as hydraulic oil, lubricating oil have a wide range of applications in numerous areas such as machinery, electric power, national defence and aircrafts.System System in the process of running, due to the phase mutual friction between all parts, can generate many particles, after particle enters in oil liquid, Meeting generates adverse effect to the performance of whole system.Therefore it needs to detect the particle pollution degree in oil liquid.When discovery oil After particle concentration in liquid is above standard, need to carry out oil liquid the cleaning oil liquid for cleaning filtering or more renewing.In addition, Particulate matter in oil liquid is monitored, can judge whether the operation conditions of system is normal according to the information of particulate matter.Example Such as, when finding that the particle concentration in oil liquid finds acute variation, it can be determined that the mechanical movement means of system very may be used Exception can occur.The ingredient of particulate matter is analyzed, can know the particulate matter in oil liquid is which component by system It is caused, to more accurately find out the place to go wrong.
The Concentration Testing of particulate matter can use the size and concentration point that oil grain counter finds out particulate matter in oil liquid Cloth.Composition detection for particulate matter is mainly the method for utilizing iron spectrum and spectrum.The Concentration Testing of particulate matter and particulate matter Composition detection needs to be measured respectively with two different instruments.For the composition detection of particulate matter, either iron spectrum and light The method of spectrum requires first to be filtered sampling to the particulate matter in oil liquid, by particle rich on filter paper, then again to particle Object carries out off-line measurement.Detection efficiency is low, and detection process is complicated;And composition information total in particulate matter can only be acquired, it cannot Acquire the composition information of single particle.
Summary of the invention
The concentration of particulate matter in oil liquid, the detection device of diameter and composition are able to detect the object of the present invention is to provide a kind of And method.
In order to achieve the above objectives, the technical solution adopted by the present invention is that:
A kind of oil liquid Particulate Pollution detection device, the first end of flow cell, the connection flow cell including straight tube-like Inlet tube, the filtrate liquor pool being arranged in below the second end of the flow cell, be arranged in the first test point in the flow cell, The second test point that the second end outer end being arranged in outside the flow cell is arranged close to the flow cell, for detecting described The particle concentration of one test point and the first detection unit of diameter, for detecting the particle of second test point The second detection unit of object composition, and the Photoelectric Detection electricity of the connection first detection unit and the second detection unit Road, the photoelectric detective circuit calculate the particulate matter according to flow rate of liquid in the flow cell and move from first test point The time T that second test point needs is moved, the second detection unit detects described in the first detection unit It is detected after the time T of grain object.
Preferably, second test point is located on the central axis extended line of the flow cell.
Preferably, the first detection unit includes first light source, converges to the detection light that the first light source issues The photodetection that first plus lens group of first test point, collection pass through the detection light after first test point Device.
It is further preferred that the first light source is the laser of continuous optical power.
It is further preferred that detected light is irradiated when the particulate matter passes through the first test point, the particulate matter is to inspection It surveys light to generate scattering and stop, become smaller so that the photodetector receives light intensity, the photodetector generates an arteries and veins Rush the amplitude undersuing directly proportional to the diameter of the particulate matter.
It is further preferred that the photoelectric detective circuit is receiving the rear to second detection of the undersuing Unit issues detection signal, and the second detection unit starts to detect after postponing the time T after receiving the detection letter.
Preferably, the second detection unit includes second light source, converges to the detection light that the second light source issues Second plus lens group of second test point, the detection lens group for collecting radiation spectrum across second test point and Spectrometer.
It is further preferred that the second light source includes that pulse laser and the triggering pulse laser issue pulse and swash The pulse laser trigger of light, the photoelectric detective circuit connect the first detection unit and the pulse laser trigger.
A kind of oil liquid Particulate Pollution detection method uses above-mentioned Atmospheric particulates detection device to detect airborne particulate Concentration, diameter and the composition of object.
Due to the above technical solutions, the present invention has the following advantages over the prior art:
Due to present invention employs first detection unit detection flow cell oil liquid in particle concentration and diameter and oil liquid from It opens after rear flow cell since the effect of inertia still maintains column in a certain range, when first detection unit is in the first monitoring point On detect particulate matter after, particulate matter moves on the first test point outside flow cell by time T, using the second detection Unit detection carries out spectrum analysis to the particulate matter and determines the composition of the particulate matter.
Detailed description of the invention
Attached drawing 1 is schematic diagram of the invention.
In the figures above: 1, flow cell;2, inlet tube;3, filtrate liquor pool;41, the first test point;42, the second test point;51, Continuous optical power laser;52, the first plus lens group;53, photodetector;6, photoelectric detective circuit;71, pulse laser Device;72, pulse laser trigger;73, the second plus lens group;74, lens group is detected;75, spectrometer.
Specific embodiment
The invention will be further described for embodiment shown in reference to the accompanying drawing:
Referring to figure 1, a kind of oil liquid Particulate Pollution detection device, flow cell 1, the connection circulation including straight tube-like The inlet tube 2 of the first end in pond 1, the filtrate liquor pool 3 being arranged in below the second end of the flow cell 1 are arranged in the stream What the first test point 41 led in pond 1, the second end outer end being arranged in outside the flow cell 1 were arranged close to the flow cell 1 The first detection unit of second test point 42, the particle concentration for detecting first test point 41 and diameter is used In the second detection unit for the particulate matter composition for detecting second test point 42, and the connection first detection unit With the photoelectric detective circuit 6 of the second detection unit.Specifically, second test point 42 is located in the flow cell 1 On mandrel extended line, after liquid leaves flow cell 1, since the effect of inertia can keep the liquid of a branch of concentration, then fall into down In the filtrate liquor pool 3 of side, liquid does not have the blocking of flow cell 1 at this time, and the kind of its interior impurity can be detected using second detection unit Class.
The photoelectric detective circuit 6 calculates the particulate matter from described first according to flow rate of liquid in the flow cell 1 Test point 41 is moved to the time T that second test point 42 needs, and the second detection unit is in the first detection unit It is detected after detecting the time T of the particulate matter.At this time second detection unit detection the intracorporal particulate matter of liquid be The intracorporal particulate matter of liquid of first detection position before time T.Concentration, diameter and the composition of the particulate matter can be determined as a result,.
Specifically, first detection unit includes continuous optical power laser 51, the first plus lens group 52 and photodetection Device 53.
Continuous optical power laser issues one plus lens group 52 of laser alignment and laser is converged to the first test point 41, works as oil liquid In particulate matter circulated pond 1 by inlet tube 2, stop and scatter a part of light by particulate matter when the first test point 41 Line, so that the light intensity for reaching photodetector 53 becomes smaller.The small-signal that photoelectric detective circuit 6 exports photodetector 53 into Row amplification and processing, obtain a undersuing.The size of pulse amplitude and particulate matter is proportional.By to pulse Number is counted, and the particulate matter quantity of oil liquid sample can be found out, and according to the amplitude of pulse signal, can find out particulate matter Size, to detect the size and concentration of particulate matter in oil liquid.
Second detection unit includes pulse laser 71, pulse laser trigger 72, the second plus lens group 73, detects thoroughly Microscope group 74 and spectrometer 75, photoelectric detective circuit 6 connect photodetector 53 and pulse laser trigger 72.
The pulse signal generated when the first test point 41 that the particulate matter in oil liquid passes through in flow cell 1 is by Photoelectric Detection electricity Road 6 is transferred to pulse laser trigger 72, after pulse laser trigger 72 receives trigger signal, triggers after delay time T Pulse laser 71 shines, so that pulse laser 71 issues high energy pulse laser, high energy pulse laser is by the second plus lens The convergence at the second test point 42 of group 73 is a thin hot spot.And the particulate matter warp in the oil liquid after being detected by first detection unit It crosses time T and is moved to the second test point 42, the high energy pulse laser irradiation just issued by pulse laser 71, particulate matter quilt Excitation ionization, generates radiation spectrum.Radiation spectrum is detected lens group 74 and converges to spectrometer 75, reads spoke by spectrometer 75 The wavelength of spectrum is penetrated, so as to find out the composition information of particulate matter.Since the partial size of the particulate matter has been obtained in detection zone 5 Know, therefore the size of the particulate matter and the ingredient of particulate matter can be acquired by the device simultaneously.
By carrying out counting statistics to particulate matter, oil liquid sample to be measured can be detected simultaneously using the device of the present embodiment Diameter, concentration and the composition information of product pond particulate matter.
The above embodiments merely illustrate the technical concept and features of the present invention, and its object is to allow person skilled in the art Scholar cans understand the content of the present invention and implement it accordingly, and it is not intended to limit the scope of the present invention.It is all according to the present invention Equivalent change or modification made by Spirit Essence, should be covered by the protection scope of the present invention.

Claims (9)

1. a kind of oil liquid Particulate Pollution detection device, it is characterised in that: flow cell, the connection flow cell including straight tube-like The inlet tube of first end, the filtrate liquor pool that is arranged in below the second end of the flow cell, be arranged in the flow cell The first test point, the second end outer end that is arranged in outside the flow cell be arranged close to the flow cell the second test point, For detecting the particle concentration of first test point and the first detection unit of diameter, for detecting second inspection The second detection unit of the particulate matter composition of measuring point, and the connection first detection unit and the second detection unit Photoelectric detective circuit, the photoelectric detective circuit according to flow rate of liquid in the flow cell calculate the particulate matter from described in First test point is moved to the time T that second test point needs, and the second detection unit is in the first detection unit It is detected after detecting the time T of the particulate matter.
2. a kind of oil liquid Particulate Pollution detection device according to claim 1, it is characterised in that: second test point On the central axis extended line of the flow cell.
3. a kind of oil liquid Particulate Pollution detection device according to claim 1, it is characterised in that: first detection is single Member converges to the first plus lens of first test point including first light source, by the detection light that the first light source issues The photodetector that group, collection pass through the detection light after first test point.
4. a kind of oil liquid Particulate Pollution detection device according to claim 3, it is characterised in that: the first light source is The laser of continuous optical power.
5. a kind of oil liquid Particulate Pollution detection device according to claim 3, it is characterised in that: when the particulate matter is logical Detected light is irradiated when crossing the first test point, and the particulate matter generates scattering to detection light and stops, so that the photodetection Device receives light intensity and becomes smaller, and the photodetector generates an impulse amplitude negative arteries and veins directly proportional to the diameter of the particulate matter Rush signal.
6. a kind of oil liquid Particulate Pollution detection device according to claim 5, it is characterised in that: the Photoelectric Detection electricity Signal is detected in rear issue to the second detection unit for receiving the undersuing in road, and the second detection unit exists It receives and starts to detect after postponing the time T after the detection is believed.
7. a kind of oil liquid Particulate Pollution detection device according to claim 1, it is characterised in that: second detection is single Member converges to the second plus lens of second test point including second light source, by the detection light that the second light source issues Group, collect across second test point radiation spectrum detection lens group and spectrometer.
8. a kind of oil liquid Particulate Pollution detection device according to claim 7, it is characterised in that: the second light source packet It includes pulse laser and triggers the pulse laser trigger that the pulse laser issues pulse laser, the photoelectric detective circuit Connect the first detection unit and the pulse laser trigger.
9. a kind of oil liquid Particulate Pollution detection method, it is characterised in that: use the described in any item oil liquid of claim 1-8 Concentration, diameter and the composition of grain analyte detection device detection oil liquid particulate matter.
CN201811649294.5A 2018-12-30 2018-12-30 Device and method for detecting pollution of oil particulate matters Active CN109632588B (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112303060A (en) * 2020-09-22 2021-02-02 河北雷萨重型工程机械有限责任公司 Hydraulic oil detection system and hydraulic system
CN114459965A (en) * 2021-12-30 2022-05-10 中船重工安谱(湖北)仪器有限公司 Aerosol monitoring system and method

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CN112303060A (en) * 2020-09-22 2021-02-02 河北雷萨重型工程机械有限责任公司 Hydraulic oil detection system and hydraulic system
CN114459965A (en) * 2021-12-30 2022-05-10 中船重工安谱(湖北)仪器有限公司 Aerosol monitoring system and method

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