CN109630175A - A kind of packaged type pre-loaded support struts system and its application method - Google Patents

A kind of packaged type pre-loaded support struts system and its application method Download PDF

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Publication number
CN109630175A
CN109630175A CN201811222194.4A CN201811222194A CN109630175A CN 109630175 A CN109630175 A CN 109630175A CN 201811222194 A CN201811222194 A CN 201811222194A CN 109630175 A CN109630175 A CN 109630175A
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China
Prior art keywords
counter
stress buffer
support
force seat
arch
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CN201811222194.4A
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CN109630175B (en
Inventor
柳琦
朱宏伟
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Ningbo Yong Gong Technology Co Ltd
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Ningbo Yong Gong Technology Co Ltd
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    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21DSHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
    • E21D23/00Mine roof supports for step- by- step movement, e.g. in combination with provisions for shifting of conveyors, mining machines, or guides therefor
    • E21D23/04Structural features of the supporting construction, e.g. linking members between adjacent frames or sets of props; Means for counteracting lateral sliding on inclined floor

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  • Engineering & Computer Science (AREA)
  • Mining & Mineral Resources (AREA)
  • Architecture (AREA)
  • Structural Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Geochemistry & Mineralogy (AREA)
  • Geology (AREA)
  • Lining And Supports For Tunnels (AREA)

Abstract

The invention discloses a kind of packaged type pre-loaded support struts system and its application method, feature be include body frame posture bracing members, afterwards by counter-force seat, inverted arch counter-force seat, construction lateral reaction seat, arch bottom counter-force seat, support protective stent bottom plate, movable pulley rail and the vertical telescopic device of wheel track under plate;Body frame posture bracing members include the rectangular main structure column of 8 rhizospheres, it include afterwards after transversal stretching formula by counter-force seat support and afterwards by stress buffer block by counter-force seat, inverted arch counter-force seat includes vertical telescopic inverted arch counter-force seat support and inverted arch stress buffer block, construction lateral reaction seat includes transversal stretching formula construction lateral reaction seat support and two pieces of symmetrical construction lateral stress buffer stoppers, encircleing bottom counter-force seat includes vertical telescopic arch bottom counter-force seat support and arch bottom stress buffer stopper, support protective stent bottom plate is fixed at the lower end of main structure column, advantage is mobile, quickly support, kick can be provided for service channel development machine, load realizes longitudinal evenly distribute.

Description

A kind of packaged type pre-loaded support struts system and its application method
Technical field
The invention belongs to underground engineering fields, more particularly, to a kind of packaged type pre-loaded support struts system and its user Method.
Background technique
In recent years, the features such as shield method is good with its construction quality, safe and small to surrounding environment influence is in engineering construction It is widely applied.There are the construction situation of tunnel lateral opening in shield-tunneling construction, including two single track line tunnels it Between Freezing Method for Cross-passage Construction and ventilating shaft construct situations such as, cut and cover method, soil stabilization subsurface excavation method, pipe shed method can be used in construction method With small-sized shield method etc..Its middle-size and small-size shield method is excavated using mechanical, has not only solved small space originating issue, but also can be compared with Easily Freezing Method for Cross-passage Construction axis is controlled.But in digging process, shield machine can apply pressure to tunnel, especially It is the undefined structure of lateral openings shape, is easy to generate tunnel duct piece additional deformation, therefore in order to ensure excavating the pipe at position Piece safety, it usually needs excavating position local setting temporary support protective stent.
The way of existing conventional support protective stent is at the construction field (site), by the length that design needs, to be connect by flange Long splicing is set up, and two jack of pressurizer are put at segmented head pressurization after meeting the requirements with gantry crane and are positioned by inspection Pressurization stops pressurization after reaching the estimated axle power of design, then gad is squeezed into segmented head preformed hole, and then decompression is laid down very heavy Top, needs sequentially to carry out dismounting work to bracing members after construction.Conventional support protective stent has the disadvantage that (1) Dismounting is inconvenient in tunnel small space, and especially the gad of segmented head bolt portion is not easy to remove under pressurized condition;(2) in distich Network channel can not provide recoil well when laterally being constructed for shield machine, and section of jurisdiction unbalance stress easily causes deformation;(3) nothing Method is recycled;(4) adjustment of work progress axial force of the supports is difficult.
Summary of the invention
Technical problem to be solved by the invention is to provide it is a kind of it is mobile, quickly support, can be service channel development machine There is provided kick, load realizes that longitudinal direction evenly distributes, supports and realize that a kind of packaged type of passive feedback and active control is pre- Stress support system and its application method.
The technical scheme of the invention to solve the technical problem is: a kind of packaged type pre-loaded support struts system, Including body frame posture bracing members, afterwards by counter-force seat, inverted arch counter-force seat, construction lateral reaction seat, arch bottom counter-force seat, support protection branch Movable pulley rail and the vertical telescopic device of wheel track under frame bottom plate, plate;
The body frame posture bracing members include the rectangular main structure column of 8 rhizospheres, and the main structure column is along shield Tunnel axial plane is arranged in parallel four, and the main structure column is arranged in parallel two along shield tunnel sagittal plane;
It is described it is rear by counter-force seat include transversal stretching formula after by counter-force seat support and afterwards by stress buffer block, described is rear by answering The inside of power buffer stopper by it is described it is rear be connected by counter-force seat support with the side wall of the adjoining main structure column, The rear lateral surface shape by stress buffer block fits with shield tunnel inner wall;
The inverted arch counter-force seat includes that vertical telescopic inverted arch counter-force seat support and inverted arch stress buffer block, the inverted arch are answered It is connected at the top of inverted arch counter-force seat support described in the underrun of power buffer stopper and the main structure column, described faces upward The top surface shape of arch thrust buffer stopper fits with shield tunnel inner wall;
The construction lateral reaction seat includes that transversal stretching formula construction lateral reaction seat support and two pieces of symmetrical construction sides are answered Power buffer stopper, the inside of the described construction lateral stress buffer stopper by the construction lateral reaction seat support with it is adjoining described The side wall of main structure column be connected, the lateral surface shape of the construction lateral stress buffer stopper is affixed with shield tunnel inner wall It closes, the space between construction lateral stress buffer stopper described in two pieces forms shield machine construction hole;
The arch bottom counter-force seat includes vertical telescopic arch bottom counter-force seat support and arch bottom stress buffer stopper, and the arch bottom is answered Power buffer stopper is connected by the arch bottom counter-force seat support with the bottom of the main structure column, the arch bottom stress The bottom shape of buffer stopper fits with shield tunnel inner wall;
The support protective stent bottom plate is fixed at the lower end of the main structure column, the support protective stent The centre of bottom plate is provided with the groove for setting up shield machine;
Movable pulley rail is fixed on the support protective stent bottom plate by the vertical telescopic device of wheel track under the plate Bottom.
Radial direction is tiltedly propped up between being respectively arranged with column plate between the main structure column and the support protective stent bottom plate Axial bearing diagonal column between dagger and column plate is provided with column between main structure column described in axially symmetric two of shield tunnel Between radial rib plate, be provided with column along shield tunnel radial symmetric and between main structure column described in being located at adjacent two of side Between axial floor.Guarantee overall structure rigidity by the connection of support column and floor and preferably realizes stress transfer.
Described is rear by counter-force seat support, the inverted arch counter-force seat support, the construction lateral reaction seat support and institute The arch bottom counter-force seat support stated is hydraulic jack.By being adjusted to bracket, it is suitable for different tunnel sizes, and adjust The whole prestressing force size applied to shield tunnel inner wall.
Described is rear by stress buffer block, the inverted arch stress buffer block, the construction lateral stress buffer stopper and institute The material for the arch bottom stress buffer stopper stated is to be coated with cushion rubber layer and bloom that external surface shape is arc-shaped.Stress is slow Rushing block external surface shape can be adjusted according to tunnel-shaped, it is preferred to use and it is arc-shaped, but retain its adjustability to increase this Support the scope of application of protective stent system.
The vertical telescopic device of the wheel track is the servo jack with mechanical lock.
The application method of above-mentioned packaged type pre-loaded support struts system, the specific steps are as follows:
(1) above-mentioned packaged type pre-loaded support struts system is carried out to completed assembled outside hole or carries out part group according to execution conditions Dress;
(2) packaged type pre-loaded support struts system is advanced to construction point by movable pulley rail under plate;
(3) pass through phase by stress buffer block, inverted arch stress buffer block, construction lateral stress buffer stopper and arch bottom stress buffer stopper by after It answers counter-force seat support to eject, is bonded respectively with shield tunnel inner wall, movable pulley rail 7 is withdrawn vacantly under plate, packaged type prestressing force Support system is fixed;
(4) shield machine is set up in the intermediate groove of support protective stent bottom plate;
(5) packaged type pre-loaded support struts system provides kick for shield machine construction;
(6) fortune shield machine is torn open after constructing;
(7) pass through phase by stress buffer block, inverted arch stress buffer block, construction lateral stress buffer stopper and arch bottom stress buffer stopper by after Counter-force seat support is answered to withdraw, movable pulley rail stretches out support under plate, releases tunnel by movable pulley rail under plate, or according to execution conditions It carries out partial resolution or transports tunnel after splitting completely;
(8) the subsequent recycling of packaged type pre-loaded support struts system is realized in recycling.
Compared with the prior art, the advantages of the present invention are as follows: present invention firstly discloses a kind of packaged type prestressing force branch Support body system and its application method, can pre-assembly finish or be pushed into after being partially assembled according to execution conditions, then in hole Assembling is complete.Bottom plate has mobile wheel track, after being advanced to construction point, will encircle bottom stress by extension type counter-force seat support Buffer stopper ejection, the vertical telescopic device of wheel track are withdrawn, and mobile wheel track is hanging, and bracket is fixed.After construction, arch bottom stress buffering Block is withdrawn, and the vertical telescopic device of wheel track stretches out, and mobile wheel track landing, strutting system fast moves release tunnel, can also be according to applying Work condition carries out partial resolution or transports tunnel after splitting completely.It, which is used, processes prefabricated components, Assembling outside the hole combination hole outside hole The frame-type bracing members of interior adjustment, stable structure, uniform force, intensity, rigidity are reliable, can be avoided and construct on the inside of tunnel to tunnel The additional deformation that road main body generates, and radius is adjustable, can reuse after dismounting, can reduce construction cost, improves warp Ji benefit.
In conclusion packaged type pre-loaded support struts system of the present invention, has mobile, quick support, can be that contact is logical Road development machine provides kick, load is realized and longitudinal evenly distribute, support and realize and passively feed back and active control is suitable for The advantage of existing tunnel, this support protective stent under construction in section of jurisdiction uniform force, and it is easy to support march into the arena, in the narrow sky in tunnel It is interior convenient for disassembly and assembly, and can realize that bracket is subsequent and recycle.
Detailed description of the invention
Fig. 1 is packaged type pre-loaded support struts system front view of the invention;
Fig. 2 is packaged type pre-loaded support struts system vertical section schematic diagram of the invention;
Fig. 3 is packaged type pre-loaded support struts system schematic perspective view of the invention;
Fig. 4 is transport schematic diagram of the present invention in existing tunnel;
Fig. 5 is the application example schematic diagram that the present invention is set up in existing tunnel;
Fig. 6 is the shield machine top position schematic diagram of the invention constructed in existing tunnel;
Each part numbers explanation:
1 body frame posture bracing members;
By leaning on stress buffer block behind counter-force seat support, 22 behind counter-force seat, 21 after 2;
3 inverted arch counter-force seats, 31 inverted arch counter-force seat supports, 32 inverted arch stress buffer blocks;
4 construction lateral reaction seats, 41 construction lateral reaction seat supports, 42 construction lateral stress buffer stoppers;
5 arch bottom counter-force seats, 51 arch bottom counter-force seat supports, 52 arch bottom stress buffer stoppers;
6 support protective stent bottom plates;
Movable pulley rail under 7 plates;
The vertical telescopic device of 8 wheel tracks;
9 grooves;
Radial bearing diagonal column between 10 column plates;
Axial bearing diagonal column between 11 column plates;
12 intercolumniation radial rib plates;
13 intercolumniation axial direction floors;
14 shield machines.
Specific embodiment
The present invention will be described in further detail below with reference to the embodiments of the drawings.
Specific embodiment
A kind of packaged type pre-loaded support struts system and its application method, as shown in Figure 1, Figure 2 and Figure 3, including body frame Posture bracing members 1 lean on counter-force seat 2, inverted arch counter-force seat 3, construction lateral reaction seat 4, arch bottom counter-force seat 5, support protective stent bottom afterwards Movable pulley rail 7 and the vertical telescopic device 8 of wheel track under plate 6, plate;
Body frame posture bracing members 1 include the rectangular main structure column of 8 rhizospheres, and main structure column is along shield tunnel axial plane Four are arranged in parallel, main structure column is arranged in parallel two along shield tunnel sagittal plane;
Afterwards by counter-force seat 2 including leaning on stress buffer block 22 by counter-force seat support 21 and afterwards after transversal stretching formula, afterwards by stress buffer The inside of block 22 is connected by counter-force seat support 21 with the side wall of adjoining main structure column after passing through, and leans on stress buffer block afterwards 22 lateral surface shape fits with shield tunnel inner wall;
Inverted arch counter-force seat 3 includes vertical telescopic inverted arch counter-force seat support 31 and inverted arch stress buffer block 32, inverted arch stress buffer The underrun inverted arch counter-force seat support 31 of block 32 be connected at the top of main structure column, the top surface of inverted arch stress buffer block 32 Shape fits with shield tunnel inner wall;
Lateral reaction seat 4 of constructing includes that transversal stretching formula construction lateral reaction seat support 41 and two pieces of symmetrical construction lateral stresses are slow Rush block 42, the side that the inside of construction lateral stress buffer stopper 42 passes through construction lateral reaction seat support 41 and adjoining main structure column Wall is connected, and the lateral surface shape of construction lateral stress buffer stopper 42 fits with shield tunnel inner wall, and two pieces of construction lateral stresses are slow It rushes the space between block 42 and forms shield machine construction hole;
Encircleing bottom counter-force seat 5 includes vertical telescopic arch bottom counter-force seat support 51 and arch bottom stress buffer stopper 52, arch bottom stress buffering Block 52 by encircle bottom counter-force seat support 51 be connected with the bottom of main structure column, encircle bottom stress buffer stopper 52 bottom shape and Shield tunnel inner wall fits;
Support protective stent bottom plate 6 is fixed at the lower end of main structure column, and the centre of support protective stent bottom plate 6 is provided with For setting up the groove 9 of shield machine 14;
Movable pulley rail 7 is fixed on the bottom of support protective stent bottom plate 6 by the vertical telescopic device 8 of wheel track under plate.
In this particular embodiment, as shown in Figure 1, Figure 2 and Figure 3, between main structure column and support protective stent bottom plate 6 Axial bearing diagonal column 11 between radial bearing diagonal column 10 and column plate is respectively arranged between column plate, along two of shield tunnel axially and symmetrically Intercolumniation radial rib plate 12 is provided between main structure column, along shield tunnel radial symmetric and positioned at adjacent two main bodys of side Intercolumniation axial direction floor 13 is provided between structural column.
In this particular embodiment, afterwards by counter-force seat support 21, inverted arch counter-force seat support 31, construction lateral reaction seat support 41 It is hydraulic jack with arch bottom counter-force seat support 51, by being adjusted to bracket, is suitable for different tunnel sizes, and adjust The whole prestressing force size applied to shield tunnel inner wall.Afterwards by stress buffer block 22, inverted arch stress buffer block 32, construction lateral stress The material of buffer stopper 42 and arch bottom stress buffer stopper 52 is to be coated with cushion rubber layer and steel that external surface shape is arc-shaped Block, stress buffer block external surface shape can be adjusted according to tunnel-shaped, it is preferred to use and it is arc-shaped, but retain its adjustability To increase the scope of application of the support protective stent system.The vertical telescopic device 8 of wheel track is the servo jack with mechanical lock.
The implementation process of above-mentioned packaged type pre-loaded support struts system is as shown in Figure 4, Figure 5 and Figure 6, the specific steps are as follows:
(1) completed assembled is carried out outside hole or is partially assembled according to execution conditions;
(2) construction point is advanced to by movable pulley rail 7 under plate;
(3) afterwards by stress buffer block 22, inverted arch stress buffer block 32, construction lateral stress buffer stopper 42 and arch bottom stress buffer stopper 52 It is ejected, is bonded respectively with shield tunnel inner wall, movable pulley rail 7 is withdrawn vacantly under plate, packaged type by corresponding counter-force seat support Pre-loaded support struts system is fixed;
(4) shield machine 14 is set up in the intermediate groove 9 of support protective stent bottom plate 6;
(5) packaged type pre-loaded support struts system provides kick for the construction of shield machine 14, guarantees the whole rigid of construction tunnel section Degree;
(6) fortune shield machine 14 is torn after constructing open;
(7) afterwards by stress buffer block 22, inverted arch stress buffer block 32, construction lateral stress buffer stopper 42 and arch bottom stress buffer stopper 52 It being withdrawn by corresponding counter-force seat support, movable pulley rail 7 stretches out support under plate, by the release of movable pulley rail 7 tunnel under plate, or according to Execution conditions carry out partial resolution or transport tunnel after splitting completely;
(8) the subsequent recycling of packaged type pre-loaded support struts system is realized in recycling.
Above description is not limitation of the present invention, and the present invention is also not limited to the example above.The art it is common Within the essential scope of the present invention, the variations, modifications, additions or substitutions made also should belong to protection of the invention to technical staff Range, protection scope of the present invention are subject to claims.

Claims (6)

1. a kind of packaged type pre-loaded support struts system, it is characterised in that: including body frame posture bracing members, afterwards by counter-force seat, Movable pulley rail and wheel track are vertically stretched under inverted arch counter-force seat, construction lateral reaction seat, arch bottom counter-force seat, support protective stent bottom plate, plate Compression apparatus;The body frame posture bracing members include the rectangular main structure column of 8 rhizospheres, and the main structure column is along shield Structure tunnel axial plane is arranged in parallel four, and the main structure column is arranged in parallel two along shield tunnel sagittal plane;Institute State it is rear by counter-force seat include by counter-force seat support and afterwards by stress buffer block after transversal stretching formula, it is described rear to lean on stress buffer The inside of block by it is described it is rear be connected by counter-force seat support with the side wall of the adjoining main structure column, it is described It fits afterwards by the lateral surface shape of stress buffer block with shield tunnel inner wall;The inverted arch counter-force seat includes vertical telescopic Inverted arch counter-force seat support and inverted arch stress buffer block, inverted arch counter-force seat described in the underrun of the inverted arch stress buffer block It is connected at the top of bracket and the main structure column, in the top surface shape and shield tunnel of the inverted arch stress buffer block Wall fits;The construction lateral reaction seat includes transversal stretching formula construction lateral reaction seat support and two pieces of symmetrical constructions Lateral stress buffer stopper, the inside of the described construction lateral stress buffer stopper by the construction lateral reaction seat support with it is adjoining The side wall of the main structure column is connected, the lateral surface shape and shield tunnel inner wall of the construction lateral stress buffer stopper It fits, the space between construction lateral stress buffer stopper described in two pieces forms shield machine construction hole;The arch bottom counter-force seat Including vertical telescopic arch bottom counter-force seat support and arch bottom stress buffer stopper, the arch bottom stress buffer stopper passes through the arch Bottom counter-force seat support is connected with the bottom of the main structure column, the bottom shape and shield of the arch bottom stress buffer stopper Structure tunnel inner wall fits;The support protective stent bottom plate is fixed at the lower end of the main structure column, described The centre of support protective stent bottom plate be provided with the groove for setting up shield machine;Movable pulley rail passes through described under the plate The vertical telescopic device of wheel track be fixed on the bottom of the support protective stent bottom plate.
2. a kind of packaged type pre-loaded support struts system according to claim 1, it is characterised in that: the main structure Axial bearing diagonal radial bearing diagonal column and column plate between is respectively arranged between column plate between column and the support protective stent bottom plate Column is provided with intercolumniation radial rib plate between main structure column described in axially symmetric two of shield tunnel, along shield tunnel Intercolumniation axial direction floor is provided between radial symmetric and main structure column described in being located at adjacent two of side.
3. a kind of packaged type pre-loaded support struts system according to claim 1, it is characterised in that: described is rear by counter-force Seat support, the inverted arch counter-force seat support, the construction lateral reaction seat support and the arch bottom counter-force seat support are Hydraulic jack.
4. a kind of packaged type pre-loaded support struts system according to claim 1, it is characterised in that: described is rear by stress Buffer stopper, the inverted arch stress buffer block, the construction lateral stress buffer stopper and the material for encircleing bottom stress buffer stopper Material is to be coated with cushion rubber layer and bloom that external surface shape is arc-shaped.
5. a kind of packaged type pre-loaded support struts system according to claim 1, it is characterised in that: the wheel track is vertical Telescopic device is the servo jack with mechanical lock.
6. the application method of packaged type pre-loaded support struts system of any of claims 1-5, it is characterised in that tool Steps are as follows for body:
(1) packaged type pre-loaded support struts system of any of claims 1-5 is carried out outside hole completed assembled or It is partially assembled according to execution conditions;
(2) packaged type pre-loaded support struts system is advanced to construction point by movable pulley rail under plate;
(3) pass through phase by stress buffer block, inverted arch stress buffer block, construction lateral stress buffer stopper and arch bottom stress buffer stopper by after It answers counter-force seat support to eject, is bonded respectively with shield tunnel inner wall, movable pulley rail 7 is withdrawn vacantly under plate, packaged type prestressing force Support system is fixed;
(4) shield machine is set up in the intermediate groove of support protective stent bottom plate;
(5) packaged type pre-loaded support struts system provides kick for shield machine construction;
(6) fortune shield machine is torn open after constructing;
(7) pass through phase by stress buffer block, inverted arch stress buffer block, construction lateral stress buffer stopper and arch bottom stress buffer stopper by after Counter-force seat support is answered to withdraw, movable pulley rail stretches out support under plate, releases tunnel by movable pulley rail under plate, or according to execution conditions It carries out partial resolution or transports tunnel after splitting completely;
(8) the subsequent recycling of packaged type pre-loaded support struts system is realized in recycling.
CN201811222194.4A 2018-10-19 2018-10-19 Movable prestress supporting system and using method thereof Active CN109630175B (en)

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Application Number Priority Date Filing Date Title
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CN113863269A (en) * 2021-09-29 2021-12-31 铁科院(深圳)研究设计院有限公司 Pipe shed for reinforcing rock-soil layer

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CN111173525A (en) * 2020-03-05 2020-05-19 西南科技大学 Supporting device for shield to penetrate building
CN113863269A (en) * 2021-09-29 2021-12-31 铁科院(深圳)研究设计院有限公司 Pipe shed for reinforcing rock-soil layer

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Application publication date: 20190416

Assignee: Guangzhou Metro Design and Research Institute Co.,Ltd. Tianjin Branch

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