CN109629085A - A kind of the graphene conductive fabric and preparation method and application of space three-dimensional network structure - Google Patents

A kind of the graphene conductive fabric and preparation method and application of space three-dimensional network structure Download PDF

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Publication number
CN109629085A
CN109629085A CN201910090070.3A CN201910090070A CN109629085A CN 109629085 A CN109629085 A CN 109629085A CN 201910090070 A CN201910090070 A CN 201910090070A CN 109629085 A CN109629085 A CN 109629085A
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fabric
conductive
yarn
dimensional
fiber
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CN109629085B (en
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赵玉芬
赖垂林
梅园
刘兆平
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Ningbo Graphene Innovation Center Co Ltd
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Ningbo Graphene Innovation Center Co Ltd
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    • DTEXTILES; PAPER
    • D03WEAVING
    • D03DWOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D25/00Woven fabrics not otherwise provided for
    • D03D25/005Three-dimensional woven fabrics
    • DTEXTILES; PAPER
    • D03WEAVING
    • D03DWOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D1/00Woven fabrics designed to make specified articles
    • D03D1/0088Fabrics having an electronic function
    • DTEXTILES; PAPER
    • D03WEAVING
    • D03DWOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D15/00Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
    • D03D15/40Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the structure of the yarns or threads
    • D03D15/47Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the structure of the yarns or threads multicomponent, e.g. blended yarns or threads
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06BTREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B15/00Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours
    • D06B15/02Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours by squeezing rollers
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06BTREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B3/00Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
    • D06B3/10Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics
    • D06B3/18Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics combined with squeezing, e.g. in padding machines
    • D06B3/185Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics combined with squeezing, e.g. in padding machines below the bath level
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M11/00Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising
    • D06M11/73Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with carbon or compounds thereof
    • D06M11/74Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with carbon or compounds thereof with carbon or graphite; with carbides; with graphitic acids or their salts
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M15/00Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
    • D06M15/19Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
    • D06M15/21Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
    • D06M15/263Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds of unsaturated carboxylic acids; Salts or esters thereof
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M15/00Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
    • D06M15/19Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
    • D06M15/21Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
    • D06M15/327Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds of unsaturated alcohols or esters thereof
    • D06M15/333Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds of unsaturated alcohols or esters thereof of vinyl acetate; Polyvinylalcohol
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M15/00Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
    • D06M15/19Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
    • D06M15/37Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • D06M15/564Polyureas, polyurethanes or other polymers having ureide or urethane links; Precondensation products forming them
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2401/00Physical properties
    • D10B2401/16Physical properties antistatic; conductive
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2401/00Physical properties
    • D10B2401/22Physical properties protective against sunlight or UV radiation
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2403/00Details of fabric structure established in the fabric forming process
    • D10B2403/03Shape features
    • D10B2403/033Three dimensional fabric, e.g. forming or comprising cavities in or protrusions from the basic planar configuration, or deviations from the cylindrical shape as generally imposed by the fabric forming process

Abstract

The present embodiments relate to graphene conductive fabrics of a kind of space three-dimensional network structure and its preparation method and application, the present invention is by the carbon nanomaterial with high-specific surface area in conjunction with the three dimensional fabric with high-specific surface area, it can produce excellent synergistic effect, form space three-dimensional connection conductive network;The three-dimensional conductive form that ordinary two dimensional fabric needs to adsorb or coat multilayer conductive material to be formed on coating layer thickness direction can be made up in the case where simplifying preparation process simultaneously, and three dimensional fabric of the present invention has the series of advantages such as light, flexibility is good, electric conductivity is uniform and stable, heating efficiency is high, low energy consumption and durability is good, in addition, its three-dimensional structure can also be such that the washing fastness of fabric and fastness to rubbing is largely improved.

Description

The graphene conductive fabric and preparation method of a kind of space three-dimensional network structure and Using
Technical field
The present invention relates to textile fields, more particularly, to a kind of graphene conductive fabric of space three-dimensional network structure.
Background technique
With the fast development of electronics industry, conductive fabric is for wearable, antistatic, the anti-electromagnetic shielding of intelligence and electric heating Conversion etc. becomes research hotspot, and existing conductive fabric preparation method usually has three categories, and one kind is pre-treatment, i.e., in spinning rank Section introduces conductive compositions in the polymer and carries out melting or solution-polymerized SBR acquisition conductive fiber, such method conductive compositions introduction volume Than relatively limited, conductive effect is bad, and the associativity and conductive material that are also contemplated that conductive compositions and matrix are added to fibre Tie up the influence etc. of spinning property;Second class is intermediate treatment, mainly carries out conductive processing to fiber or yarn, and method mainly has Using general fibre and metallic fiber, blended, fiber or yam surface introduce conductive material (metal deposition, conductive polymer material Or carbon series conductive material cladding) etc., wherein, the machinability and its weaving processing of metallic fiber itself blended using metallic fiber More difficult, obtained that fabric feeling is coarse, wearing comfort is poor;And use the preparation process complexity of metal deposition, processing Ratio at high cost and metal is great, is not able to satisfy fabric lightweight, soft requirement.Third class is then post-processing, using fabric as base Body carries out conductive processing on its surface, mainly has fabric substrate upper surface uniformly to coat and impregnates two kinds of sides of conductive material with fabric Method, cost is relatively low, simple process, high production efficiency for the method for fabric surface coating, but the disadvantage is that is being knitted by the way of blade coating The coating formed in object substrate be easy to cause fabric pore to block, and influences fabric breathability and taking, and fabric washability It is poor, it can be drastically reduced as washing times increase electric conductivity, and coated fabric bending resistance is poor, once coating It cracks, will result in the failure of fabric conduction;In conjunction with second and third class method, guaranteeing fabric breathability and flexibility Under the premise of, carbon series conductive material is introduced into fiber, yarn or fabric surface and applies hot spot as current.
If Bian Shaowei et al. is using cotton as basis material, graphene is conductive material, using being repeated several times dipping-drying Method covers graphene oxide on cotton-textile fibres surface, is then restored graphene oxide by the method that in-situ chemical restores At graphene, so that cotton fabric be made to have good conductive property (patent CN 105088749A).However invention needs pass through Dipping-drying preparation section could obtain the preferable fabric of electric conductivity for several times, this is primarily due to using carbon series conductive material When material carries out conductive processing, conducting particles mean exposure of the electrically conductive particles when conductive coating is relatively thin, in two-dimentional coated facet It is less, the conductive path of connection cannot be effectively established, it, can be on coating layer thickness direction after being continuously increased conductive coating thickness The three-dimensional structure of conducting particles is formed, the average contact probability of conducting particles is increased in this configuration, can be formed The three-dimensional conductive network of one intersection, declines resistivity rapidly;However this electric conductivity is improved by increasing coating layer thickness Method not only make preparation section very complicated, but also the thickness of conductive material is thicker, first is that conductive material cladding fastness is poor, holds Easy to fall off, water-fastness and scratch-resistant performance is bad, and the fabric for followed by adhering to thicker conductive material is stiffening, and fabric is not pliable, Bending number increases surface conductance material and is easy to produce crackle, causes conductive failure.
Summary of the invention
In view of the deficiency of the prior art, the object of the present invention is to provide a kind of with space three-dimensional network structure Conductive fabric, the present invention by with high-specific surface area carbon nanomaterial with high-specific surface area three dimensional fabric in conjunction with, can To generate excellent synergistic effect, space three-dimensional connection conductive network is formed;It simultaneously can be in the case where simplifying preparation process The three-dimensional conductive form that ordinary two dimensional fabric needs to adsorb or coat multilayer conductive material to be formed on coating layer thickness direction is made up, And three dimensional fabric of the present invention is with light, flexibility is good, electric conductivity is uniform and stable, heating efficiency is high, low energy consumption and durable Property the series of advantages such as good, in addition, its three-dimensional structure can also make the washing fastness of fabric and fastness to rubbing obtain larger journey The improvement of degree.
The present invention also provides a kind of preparation methods of the graphene conductive fabric of space three-dimensional network structure.This method preparation Simple process, weaving efficiency is high, is suitble to industrialized production.
The present invention is achieved through the following technical solutions:
A kind of conductive fabric of space three-dimensional network structure, which is characterized in that using whole three dimensional fabric as skeleton carrier into Row conductive processing obtains, and conductive material adhesive rate is 1-20%, and (preferably 3-10%), the conductive material is with Gao Bibiao The carbon nanomaterial of area.
The synergistic effect of carbon nanomaterial and three-dimensional overall skeleton fabric of the invention can establish comprehensively efficient three-dimensional Conductive network, in the face of the fabric and thickness direction all has excellent electric conductivity.
Three dimensional fabric of the present invention use with super absorbent function yarn superabsorbent fiber or with it is other commonly The yarn of fiber blend is weaved.The superabsorbent fiber includes PVA base fiber, PNA series fiber, cellulose-based fiber, gathers One of carboxylic acid series fiber, Acrylates or acrylic amide, cotton fiber or its multiple combinations.The superabsorbent fiber system Preparation Method can be hydrophilic polymer spinning, super moisture absorbing resin spinning, fiber hydrophilic modification.
Three dimensional fabric of the present invention, it is preferred to use filling yarn or braiding of the superabsorbent fiber as three dimensional fabric Yarn, the weaving by any one in three-dimensional woven, braiding and suture to realize carrier three dimensional fabric;It is carried out in fabric conductive The fiber that the arrangement of three dimensional fabric thickness direction can be run through when processing first effectively divides water-soluble serous middle conductive carbon nanotube material It is distributed in each space in fabric thickness direction and connects networking, the fiber that secondly direction is arranged along fabric side is quickly distributed and connects At conductive network, the three-dimensional overall space conductive network using three dimensional fabric as carrier is ultimately formed.
The present invention is blended using superabsorbent fiber, gained three dimensional fabric can to avoid conductive material fabric surface heap Product, can make conductive compositions effectively be distributed in each position of fabric, not only obtain in the three-dimensional space arrangement based on yarn Conductive network is obtained, can be also connected with each other between fabric fiber or yarn by the carbon series conductive material of high-specific surface area, Shorten conductive path, electric conductivity is promoted, and the resistance of fabric reduces.
Three-dimensional conductive fabric of the present invention can be directly realized by the intertexture forming of multilayer yarn on loom, and the later period uses It is not required to cut the laying with multilayer two-dimension fabric again, compared to the two-dimensional fabric with fiber distribution in only face, thickness direction On also have a fiber distribution, fabric has good spatial networks overall effect.
Carbon nanomaterial of the present invention is one of graphene, graphite, carbon nanotube, carbon fiber, conductive carbon black Or it is a variety of above compound.It is preferred that carbon nanomaterial is that graphene and non-graphite alkene other materials are compound, its ratio be (5-6): (1-5)。
Conductive processing method of the present invention is to be impregnated, padded or filtering-drying to fabric using electrocondution slurry Mode carries out conductive processing, and electrocondution slurry used is that carbon system is aqueous or oiliness electrocondution slurry.
Preferably, from the aspect of environmental-friendly, conductive processing uses waterborne conductive slurry.
Further preferably, the aqueous lotion of graphene is diluted in the mixed of water and ethyl alcohol by the preparation of the waterborne conductive slurry It closes in solution, dispersion 1-10h (preferably 3-7h) is sanded in revolving speed 1000-5000r/min using sand mill, then by non-graphite alkene Continue after dispersion 1-10h (preferably 3-7h) is sanded in the above-mentioned dispersion liquid of carbon nanomaterial addition, then binder is added above-mentioned point Dispersion liquid stirs 1-5h (preferably 3-5h), then ultrasonic disperse 1-10h (preferably 3-7h), obtains waterborne conductive slurry;Prepared water The solid content of property electrocondution slurry is in 1-20%.
The graphene content of the aqueous lotion of graphene is 1-8%.
The mass ratio of the carbon nanomaterial and adhesive is (1-4): (1-3).
The binder is aqueous polyurethane, in watersoluble polyvinyl alcohol, water-base epoxy, water soluble acrylic acid, waterborne polyester It is at least one.
It is preferred that the solid content of prepared waterborne conductive slurry is controlled in 2-7%.
Heretofore described non-graphite olefinic carbon nano material is one of graphite, carbon nanotube, carbon fiber, conductive carbon black Or it is a variety of above compound.
Space three-dimensional network structure graphene conductive fabric of the present invention carries out conductive place by the way of padding-drying Reason, prepared waterborne conductive slurry is placed in padder stock tank, and three dimensional fabric is by drawing tension immersion stock tank, when soaking paste Between be 0.3min-15min, preferably 0.5min-2min, then by squeezing roller carry out mud jacking completely penetrate slurries in fabric Portion, squeezing roller pressure are 60-110 DEG C of (preferably 80-100 of 0.01MPa-0.3MPa (preferably, 0.1-0.2MPa) drying device DEG C) drying, conductive material is coated on fiber or yam surface completely after drying, at the same carbon nanomaterial fiber and fiber it Between, conductive path is established between yarn and yarn, final to obtain three-dimensional conductive fabric, conductive material adhesive rate is 1-20%, (preferably 3-10%).
The key of conductive processing of the present invention is to carry out fabric knitting using superabsorbent fiber, then passes through control dipping, leaching It rolls or the time filtered and pressure, electrocondution slurry is made to be sufficiently submerged in yarn and fabric under the drive of superabsorbent fiber, and The arrangement mode of fiber is distributed in fiber and yam surface along three dimensional fabric, and formation, which is covered using three dimensional fabric as Skeleton Table bread, to be led The continuous net-shaped structure of three-dimensional of electric material, while carbon based nano-material can also overlap between each other in fiber or yarn, so not But conductive path is being formed along fiber or length of yarn direction, can also formed between fiber and fiber and yarn and yarn The contact resistance between yarn is effectively reduced in conductive path, and fabric is made to form efficient three-dimensional conductive network comprehensively.The present invention uses Superabsorbent fiber it is possible to prevente effectively from conductive material fabric surface accumulation, using squeezing roller mud jacking, first is that by extra slurries It squeezes out, second is that further promoting slurries to be fully infiltrated into fabric and being uniformly distributed.The selected pressure of the present invention it is excessive or Dip time is too long, easily causes conductive material adhesion amount surface to accumulate, fabric is thick and heavy, and conducting function is bad.Therefore of the invention For pressure in 0.1-0.2MPa, dipping time is that 0.5min-2min is optimal.
A kind of preparation method of the graphene conductive fabric of space three-dimensional network structure of the present invention, including three dimensional fabric weaving And conductive processing process, it is specific as follows:
The method for weaving of three dimensional fabric of the present invention includes but is not limited to the three-dimensional interlocking of angle layer by layer, multilayer angle interlocking knot Structure and three-dimensional orthogonal woven fabric hatching.
The three-dimensional interlocking of angle layer by layer and multilayer Angular interlocking structure woven fabric weaving step include:
(1) yarn is hung, the warp thread of different functionalities is sequentially passed through into porous heald in the arrangement of thickness direction by it before weaving And be fixed on and take on yarn device, consecutive warp column respectively penetrate in first page heald frame and second page heald frame;
(2) it weaves, controls the orderly lifting of the heald frames of page first and second, introduce weft yarn in multilayer Warp opening position, so Multilayer weft yarn is pushed into simultaneously by fell by reed afterwards, complete a warp thread and weft yarn layer by layer or multilayer interlock, make to knit Object forms the three-dimensional structure of an entirety;Repeat the orderly lifting of heald frame, the weaving of wefting insertion, beating process completion fabric.
The three-dimensional orthogonal woven fabric weaving step includes:
(1) yarn is hung, the warp thread of different functionalities is sequentially passed through into porous heald in the arrangement of thickness direction by it before weaving And be fixed on and take on yarn device, all longitude yarn rows penetrate in one page heald frame;Bundled yarn is made of upper layer and lower layer, is hung 1 in yarn sequence 1 Under, corresponding 1 bundled yarn of 1 column warp thread is then attached to and takes on yarn device;
(2) it weaves, multilayer parallel warp thread is open simultaneously and introduces weft yarn, and is alternately passed through and is knitted by upper layer and lower layer bundled yarn The binding to warp thread and weft yarn can be completed in object whole thickness direction;Then multilayer weft yarn is pushed into simultaneously by fell by reed, It completes primary whole binding to interweave, repeats Warp opening, wefting insertion, alternating movement bundled yarn, beating process and complete integral fabric Weaving.
The conductive processing process: the aqueous lotion of graphene is diluted in the mixed solution of water and ethyl alcohol, using sand milling Dispersion 1-10h, preferably 3-7h is sanded in revolving speed 1000-5000r/min in machine, then non-graphite olefinic carbon nano material is added above-mentioned Continue after dispersion 1-10h, preferably 3-7h is sanded in dispersion liquid, then above-mentioned dispersion liquid is added in binder and stirs 1-5h, preferably 3- 5h, then ultrasonic disperse 1-10h, preferably 3-7h, obtain waterborne conductive slurry;The solid content of prepared waterborne conductive slurry is in 1- 20%, the solid content of preferably prepared waterborne conductive slurry is controlled in 2-7%;The graphene content of the aqueous lotion of graphene For 1-8%;The mass ratio of the carbon nanomaterial and adhesive is (1-4): (1-3);Prepared waterborne conductive slurry is set In padder stock tank, three dimensional fabric by drawing tension immerse stock tank, dipping time 0.3min-15min, preferably 0.5min-2min, then carrying out mud jacking by squeezing roller makes slurries completely penetrate fabric, and squeezing roller pressure is 0.01MPa-0.3MPa, preferably 0.1-0.2MPa, 60-110 DEG C of drying device, preferably 80-100 DEG C drying are conductive after drying Material is coated on fiber or yam surface completely, while carbon nanomaterial is built between yarn and yarn between fiber and fiber Vertical conductive path, the final conductive material adhesive rate for obtaining three-dimensional conductive fabric are 1-20%, preferably 3-10%.
Beneficial effect
Compared with prior art, the beneficial effects of the present invention are:
(1) space three-dimensional network structure conductive fabric of the invention has better mechanical property, is not easy to be layered, be produced into This is low, preparation process is simple, flexibly.
(2) space three-dimensional network structure conductive fabric of the invention can be designed that bigger specific surface area, and have simultaneously Have superhigh specific surface area carbon based nano-material generate synergistic effect, not only yarn or fabric surface and inside can be abundant Deposition, absorption and carbon coated system conductive material, can also establish conductive path between fiber or yarn, reduce fiber and fiber with And the contact resistance between yarn and yarn, it does not need to be obtained with good conduction by the thickness for increasing surface conductance material Performance.
Compared with the ordinary two dimensional fabric of same thickness, which can be designed that very big the three dimensional fabric Specific surface area, so as to obtain bigger conductive material adhesion amount in primary or few conductive processing process, therefore not Need to improve electric conductivity (as shown in Figure 1) by increasing coating layer thickness, avoid coating layer thickness it is too big caused by fabric endure with all one's will, The problem of coat fastness difference.Ordinary two dimensional fabric, which needs repeatedly to immerse, can reach coating layer thickness raising electric conductivity (Fig. 2).Such as Fruit reaches same adhesive rate, and three dimensional fabric only needs 1 or 2 process, two-dimensional fabric needs 4 times or more can be only achieved it is identical Effect, the fabric that thicker conductive material is adhered on two-dimensional fabric surface at this time is stiffening, and fabric is not pliable, and bending number increases table Face conductive material is easy to produce crackle, causes conductive failure.
(3) multi-layer structure design of space three-dimensional network structure conductive fabric of the present invention has fabric preferably water-fast It washes and scratch-resistant performance, fabric conductive material is available to be effectively protected, electric conductivity persistent high efficiency.
(4) space three-dimensional network structure conductive fabric of the invention can be impregnated, be padded according to fabric structural parameters itself Or filtering technique controls the resistivity of fabric, can be respectively used on demand antistatic, radiation protection, electric heating conversion, electronic sensor with And the fields such as health care.
(5) for the bottleneck problem for limiting two-dimentional conductive fabric performance boost, the invention proposes be based on space three-dimensional net The conductive fabric of network structure, three dimensional fabric preparation process is simple, and production efficiency is higher, at low cost, high-efficient to carry out scale Metaplasia produces.And conductive fabric of the invention is not required to the cumbersome process of repeatedly conductive processing, and the conductive fabric of formation has The excellent properties that ordinary two dimensional fabric is much not achieved;It with light, soft, breathes freely, the decaying of use process function is less, work The series of advantages such as service life length.
Detailed description of the invention
Fig. 1 is a kind of conductive processing schematic diagram of embodiment of three-dimensional conductive fabric of the present invention;
Fig. 2 is a kind of conductive processing schematic diagram of embodiment of ordinary two dimensional fabric of the prior art.
Specific embodiment
In order to make the object, technical scheme and advantages of the embodiment of the invention clearer, below in the embodiment of the present invention Technical solution is clearly and completely described, it is clear that described embodiments are some of the embodiments of the present invention, rather than complete The embodiment in portion.Based on the embodiments of the present invention, those of ordinary skill in the art are without creative efforts Every other embodiment obtained, shall fall within the protection scope of the present invention.Unless otherwise explicitly stated, otherwise entire In specification and claims, the term " include " or its transformations will be understood as be include institute The element or component of statement, and do not exclude other elements or other components.
Embodiment 1
(1) yarn is hung, the warp thread of different functionalities is sequentially passed through into porous heald in the arrangement of thickness direction by it before weaving And be fixed on and take on yarn device, consecutive warp column respectively penetrate in first page heald frame and second page heald frame;
(2) it weaves, controls the orderly lifting of the heald frames of page first and second, introduce weft yarn in multilayer Warp opening position, so Multilayer weft yarn is pushed into simultaneously by fell by reed afterwards, complete a warp thread and weft yarn layer by layer or multilayer interlock, make to knit Object forms the three-dimensional structure of an entirety;Repeat the orderly lifting of heald frame, the weaving of wefting insertion, beating process completion fabric.
(3) the graphene lotion 200g that solid content is 3% is diluted in the water and alcohol mixed solution 511.6g of 3:2, And stirring 5h is sanded under 3000r/min revolving speed, graphite is added and continues that stirring 3h is sanded, binder polyvinyl alcohol is then added and exists Dispersion stirring 2h under low speed, re-ultrasonic dispersion 2h, the final graphene conductive slurries for obtaining total solid content and being 2%;Wherein in slurries The ratio of graphene and graphite is 5:1, and the ratio of conductive compositions and adhesive is 1:1.Graphene conductive slurries are poured into and are padded Machine stock tank, then will immerse stock tank 30s through drawing tension by the woven three dimensional fabric of polyvinyl alcohol superabsorbent fiber fills slurries Divide and enters fabric, the squeezing roller mud jacking for being then 0.14MPa through pressure, first is that extra slurries are squeezed out, second is that further Promote slurries to be fully infiltrated into fabric, penetrate into fabric finally by drying unit drying and is coated on fiber or yarn The slurries on line surface, 100 DEG C of drying temperature, the final three-dimensional conductive fabric for obtaining coated weight and being 2.1%.
Embodiment 2
(1) yarn is hung, the warp thread of different functionalities is sequentially passed through into porous heald in the arrangement of thickness direction by it before weaving And be fixed on and take on yarn device, all longitude yarn rows penetrate in one page heald frame;Bundled yarn is made of upper layer and lower layer, is hung 1 in yarn sequence 1 Under, corresponding 1 bundled yarn of 1 column warp thread is then attached to and takes on yarn device;
(2) it weaves, multilayer parallel warp thread is open simultaneously and introduces weft yarn, and is alternately passed through and is knitted by upper layer and lower layer bundled yarn The binding to warp thread and weft yarn can be completed in object whole thickness direction;Then multilayer weft yarn is pushed into simultaneously by fell by reed, It completes primary whole binding to interweave, repeats Warp opening, wefting insertion, alternating movement bundled yarn, beating process and complete integral fabric Weaving.
(3) the graphene lotion 200g that solid content is 5% is diluted in the water and alcohol mixed solution 317.3g of 2:1, And stirring 5h is sanded under 3500r/min revolving speed, conductive carbon black is added and continues that stirring 4h is sanded, it is aqueous poly- that binder is then added Urethane disperses to stir under the low speed 3h, re-ultrasonic dispersion 2h, the graphene conductive slurries that final total solid content is 5%, wherein The ratio of graphene and conductive black is 5:3 in slurries, and the ratio of conductive compositions and adhesive is 3:2;Graphene conductive is starched Liquid pours into padder stock tank, and then will immerse stock tank 40s through drawing tension by the woven three dimensional fabric of polyacrylonitrile fibre makes to starch Well into fabric, the squeezing roller mud jacking for being then 0.13MPa through pressure penetrates into liquid finally by drying unit drying Fabric and the slurries for being coated on fiber or yam surface, 90 DEG C of drying temperature, the final three-dimensional for obtaining coated weight and being 5.3% Conductive fabric.
Embodiment 3
The graphene lotion 200g that solid content is 6% is diluted in the water and alcohol mixed solution 323.5g of 1:1, and Stirring 5h is sanded under 4000r/min revolving speed, carbon black is added and carbon nanotube continues that stirring 5h is sanded, it is aqueous that binder is then added Acrylic resin disperses to stir 3h, re-ultrasonic dispersion 3h under the low speed, and the final total solid content that obtains is starched for 7% graphene conductive Liquid, wherein the ratio of graphene, conductive black and carbon pipe nanometer is 6:4:1 in slurries, and the ratio of conductive compositions and adhesive is 4:3;Graphene conductive slurries are poured into padder stock tank, it then will be by the three of polyacrylic acid water-absorption fiber and polypropylene fibre hybrid woven Dimension fabric, which immerses stock tank 35s through drawing tension, makes slurries well into fabric, the squeezing roller for being then 0.15MPa through pressure Mud jacking penetrates into fabric finally by drying unit drying and is coated on the slurries of fiber or yam surface, drying temperature 80 DEG C of degree, the final three-dimensional conductive fabric for obtaining coated weight and being 8.2%.
Embodiment 4
The graphene lotion 200g that solid content is 6% is diluted in the water and alcohol mixed solution 323.5g of 1:1, and Stirring 5h is sanded under 4000r/min revolving speed, carbon black is added and carbon nanotube continues that stirring 5h is sanded, it is aqueous that binder is then added Acrylic resin disperses to stir 3h, re-ultrasonic dispersion 3h under the low speed, and the final total solid content that obtains is starched for 7% graphene conductive Liquid, wherein the ratio of graphene, conductive black and carbon pipe nanometer is 6:4:1 in slurries, and the ratio of conductive compositions and adhesive is 4:3;Graphene conductive slurries are poured into padder stock tank, it then will be by the three of polyacrylic acid water-absorption fiber and polypropylene fibre hybrid woven Dimension fabric, which immerses stock tank 1min through drawing tension, makes slurries well into fabric, the mud jacking for being then 0.15MPa through pressure Roll-in slurry penetrates into fabric finally by drying unit drying and is coated on the slurries of fiber or yam surface, dries 80 DEG C of temperature, the final three-dimensional conductive fabric for obtaining coated weight and being 10.1%.
Embodiment 5
The graphene lotion 200g that solid content is 6% is diluted in the water and alcohol mixed solution 323.5g of 1:1, and Stirring 5h is sanded under 4000r/min revolving speed, carbon black is added and carbon nanotube continues that stirring 5h is sanded, it is aqueous that binder is then added Acrylic resin disperses to stir 3h, re-ultrasonic dispersion 3h under the low speed, and the final total solid content that obtains is starched for 7% graphene conductive Liquid, wherein the ratio of graphene, conductive black and carbon pipe nanometer is 6:4:1 in slurries, and the ratio of conductive compositions and adhesive is 4:3;Graphene conductive slurries are poured into padder stock tank, it then will be by the three of polyacrylic acid water-absorption fiber and polypropylene fibre hybrid woven Dimension fabric, which immerses stock tank 35s through drawing tension, makes slurries well into fabric, the squeezing roller for being then 0.15MPa through pressure Mud jacking penetrates into fabric finally by drying unit drying and is coated on the slurries of fiber or yam surface, drying temperature 80 DEG C of degree, repetition dip baking process 2 times, the final three-dimensional conductive fabric for obtaining coated weight and being 17.5%.
Embodiment 6
The graphene lotion 200g that solid content is 6% is diluted in the water and alcohol mixed solution 323.5g of 1:1, and Stirring 5h is sanded under 4000r/min revolving speed, carbon black is added and carbon nanotube continues that stirring 5h is sanded, it is aqueous that binder is then added Acrylic resin disperses to stir 3h, re-ultrasonic dispersion 3h under the low speed, and the final total solid content that obtains is starched for 7% graphene conductive Liquid, wherein the ratio of graphene, conductive black and carbon pipe nanometer is 6:4:1 in slurries, and the ratio of conductive compositions and adhesive is 4:3;Graphene conductive slurries are poured into padder stock tank, it then will be by the three of polyacrylic acid water-absorption fiber and polypropylene fibre hybrid woven Dimension fabric, which immerses stock tank 35s through drawing tension, makes slurries well into fabric, the squeezing roller for being then 0.15MPa through pressure Mud jacking penetrates into fabric finally by drying unit drying and is coated on the slurries of fiber or yam surface, drying temperature 80 DEG C of degree, repetition dip baking process 3 times, the final three-dimensional conductive fabric for obtaining coated weight and being 26.2%.
Test example
The electric conductivity for measuring the three-dimensional conductive fabric of embodiment 1-6 is as shown in table 1, with leading for three-dimensional conductive fabric Electric material adhesive rate increase, conducting function increase, when the increase of conductive material adhesive rate to a certain extent after, electric conductivity does not have Further enhance (5 conductive material adhesive rate 10% of embodiment, 6 conductive material adhesive rate 14.97% of embodiment, but it is conductive Performance is close).Therefore, in order to avoid be repeated several times dip-baking process bring adhere to thicker conductive material fabric endure with all one's will, knit Object is pliable, and bending number increases surface conductance material and is easy to produce crackle, causes conductive failure.The preferred 1-2 leaching of the present invention Bundle-baking process.The adhesion amount of three dimensional fabric conductive material is preferably 3-10%.
Table 1
Finally, it should be noted that the above embodiments are merely illustrative of the technical solutions of the present invention, rather than its limitations;Although Present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that: it still may be used To modify the technical solutions described in the foregoing embodiments or equivalent replacement of some of the technical features; And these are modified or replaceed, technical solution of various embodiments of the present invention that it does not separate the essence of the corresponding technical solution spirit and Range.

Claims (10)

1. a kind of graphene conductive fabric of space three-dimensional network structure, which is characterized in that carried by skeleton of whole three dimensional fabric Body carries out conductive processing, and conductive material adhesive rate is 1-20%, and preferably 3-10%, the conductive material is with high-specific surface area Carbon nanomaterial.
2. graphene conductive fabric as described in claim 1, which is characterized in that the three dimensional fabric, which uses, has superabsorbent water The yarn or superabsorbent fiber or the yarn blended with other general fibres of function are weaved;The superabsorbent fiber includes In PVA base fiber, PNA series fiber, cellulose-based fiber, polycarboxylic-acid fiber, Acrylates or acrylic amide, cotton fiber One kind or its multiple combinations.
3. graphene conductive fabric as claimed in claim 2, which is characterized in that described to use the woven three-dimensional of superabsorbent fiber When carrying out conductive processing, conductive carbon nanotube material is first effectively distributed fabric by the fiber arranged by three dimensional fabric thickness direction In each space in fabric thickness direction and networking is connected, the fiber that secondly direction is arranged along fabric side is quickly distributed and connects into Conductive network ultimately forms the three-dimensional overall space conductive network using three dimensional fabric as carrier.
4. graphene conductive fabric as described in claim 1, which is characterized in that the carbon nanomaterial is graphene, stone One of ink, carbon nanotube, carbon fiber, conductive carbon black are a variety of above compound.It is preferred that carbon nanomaterial be graphene with Non-graphite alkene other materials are compound, and its ratio be (5-6): (1-5).
5. graphene conductive fabric as described in claim 1, which is characterized in that the conductive processing method is using leaching Stain, after padding or filtering electrocondution slurry, then the mode dried carries out conductive processing, and electrocondution slurry used is that carbon system is aqueous or oiliness Electrocondution slurry.
6. graphene conductive fabric as claimed in claim 5, which is characterized in that the preparation of the waterborne conductive slurry, by stone The black aqueous lotion of alkene is diluted in the mixed solution of water and ethyl alcohol, is sanded and is dispersed in revolving speed 1000-5000r/min using sand mill Then non-graphite olefinic carbon nano material is added in above-mentioned dispersion liquid and continues to be sanded dispersion 1-10h, preferably by 1-10h, preferably 3-7h After 3-7h, then above-mentioned dispersion liquid is added in binder and stirs 1-5h, preferably 3-5h, then ultrasonic disperse 1-10h, preferably 3-7h, Obtain waterborne conductive slurry;The solid content of prepared waterborne conductive slurry in 1-20%, preferably prepared waterborne conductive slurry Solid content is controlled in 2-7%.
7. graphene conductive fabric as described in claim 1, which is characterized in that the graphene of the aqueous lotion of graphene contains Amount is 1-8%;The mass ratio of the carbon nanomaterial and adhesive is (1-4): (1-3);
The binder be aqueous polyurethane, watersoluble polyvinyl alcohol, water-base epoxy, water soluble acrylic acid, in waterborne polyester at least It is a kind of.
8. graphene conductive fabric as described in claim 1, which is characterized in that the conductive processing, which preferably uses, pads-dry Dry mode, step are that prepared waterborne conductive slurry is placed in padder stock tank, and three dimensional fabric passes through drawing tension Stock tank is immersed, dipping time 0.3min-15min, preferably 0.5min-2min, then carrying out mud jacking by squeezing roller makes slurries Completely penetrate fabric, squeezing roller pressure 0.01MPa-0.3MPa, preferably 0.1-0.2MPa, drying device 60-110 DEG C, preferably 80-100 DEG C drying, conductive material is coated on fiber or yam surface completely after drying, while carbon nanomaterial is in fibre Between dimension and fiber, conductive path is established between yarn and yarn, it is final to obtain three-dimensional conductive fabric, conductive material adhesive rate For 1-20%, preferably 3-10%.
9. a kind of preparation method of the graphene conductive fabric of space three-dimensional network structure, which comprises the steps of:
(1) yarn is hung, the warp thread of different functionalities is sequentially passed through into porous heald in the arrangement of thickness direction by it before weaving and is consolidated It is scheduled on and takes on yarn device, consecutive warp column respectively penetrate in first page heald frame and second page heald frame;
(2) it weaves, controls the orderly lifting of the heald frames of page first and second, introduce weft yarn in multilayer Warp opening position, then lead to Reed is crossed by multilayer weft yarn while being pushed into fell, complete a warp thread and weft yarn layer by layer or multilayer interlock, make fabric shape At the three-dimensional structure of an entirety;Repeat the orderly lifting of heald frame, the weaving of wefting insertion, beating process completion fabric;
Or (1) hangs yarn, and warp thread is passed through porous heald and is fixed on before weaving and is taken on yarn device, it is comprehensive that all longitude yarn rows penetrate one page In frame;Bundled yarn is made of upper layer and lower layer, and under hanging 1 in yarn sequence 1, corresponding 1 bundled yarn of 1 column warp thread is then attached to and takes yarn On device;
(2) it weaves, multilayer parallel warp thread is open simultaneously and introduces weft yarn, and it is whole by upper layer and lower layer bundled yarn to alternately pass through fabric The binding to warp thread and weft yarn can be completed in a thickness direction;Then multilayer weft yarn is pushed into simultaneously by fell by reed, completed Primary whole binding interweaves, and repeats the weaving that Warp opening, wefting insertion, alternating movement bundled yarn, beating process complete integral fabric;
(3) the aqueous lotion of graphene is diluted in the mixed solution of water and ethyl alcohol, using sand mill in revolving speed 1000-5000r/ Dispersion 1-10h, preferably 3-7h is sanded in min, and then non-graphite olefinic carbon nano material is added in above-mentioned dispersion liquid to continue to be sanded and divides After scattered 1-10h, preferably 3-7h, then above-mentioned dispersion liquid is added in binder and stirs 1-5h, preferably 3-5h, then ultrasonic disperse 1- 10h, preferably 3-7h obtain waterborne conductive slurry;The solid content of prepared waterborne conductive slurry is in 1-20%, preferably prepared water Property electrocondution slurry solid content control in 2-7%;The graphene content of the aqueous lotion of graphene is 1-8%;The carbon is received The mass ratio of rice material and adhesive is (1-4): (1-3);Prepared waterborne conductive slurry is placed in padder stock tank, three It ties up fabric and stock tank, dipping time 0.3min-15min, preferably 0.5min-2min, then through over-voltage is immersed by drawing tension Slurry roller, which carries out mud jacking, makes slurries completely penetrate fabric, squeezing roller pressure 0.01MPa-0.3MPa, preferably 0.1- 0.2MPa, 60-110 DEG C of drying device, preferably 80-100 DEG C drying, conductive material is coated on fiber or yarn completely after drying Surface, while carbon nanomaterial establishes conductive path between yarn and yarn between fiber and fiber, the final three-dimensional that obtains is led Electric fabric, conductive material adhesive rate are 1-20%, preferably 3-10%.
10. a kind of graphene conductive fabric of space three-dimensional network structure is in antistatic, radiation protection, electric heating conversion, electronic sensor And the application in terms of health care.
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